Improved non-woven fabric hot-pressing equipment

By adopting the combined structure of steel rollers and rubber rollers and precise control of cylinders in the non-woven hot pressing equipment, the problem of inconvenient hot pressing of existing equipment is solved, and the good composite performance and efficient cleaning effect of non-woven fabrics are achieved.

CN222886780UActive Publication Date: 2025-05-20YIMAO ENVIRONMENTAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421822343.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-20
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing non-woven hot-pressing equipment cannot accurately adjust the hot-pressing distance according to different non-woven properties, resulting in the surface of the non-woven fabric after hot-pressing is too smooth, there are problems of seams and cracking during composite, the hardness is too hard, the breathability is too low, and there is a lack of effective cleaning measures.

Method used

An improved non-woven hot pressing equipment is designed, adopting a combined structure of steel rollers and rubber rollers, adjusting the hot pressing distance through precise control of the cylinder, and a cleaning component is set up to remove fiber fine hairs by wind power.

Benefits of technology

Through the combined structure of steel rollers and rubber rollers, the problem of smooth surface of the non-woven fabric is solved, the chance of composite is increased, and the performance of the non-woven fabric is improved; the precise control of the cylinder ensures the breathability and stiffness of the non-woven fabric; the cleaning components improves the cleaning efficiency and reduces costs.

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Abstract

The utility model provides improved non-woven fabric hot-pressing equipment, which belongs to the technical field of non-woven fabric processing equipment and comprises a machine body, a main body steel roller is fixedly connected between the inner side walls of the machine body, sliding grooves are formed in the inner walls of the two sides of the machine body, and two first air cylinders are fixedly connected to the upper surface of the machine body through supports. The output ends of the two first air cylinders both penetrate through the upper surface of the machine body and extend into the two sliding grooves correspondingly, and the output ends of the two first air cylinders are both fixedly connected with bearing blocks. The combination of the steel rollers and the rubber rollers is adopted, the problem that the surface of the non-woven fabric subjected to hot pressing treatment is too smooth and is of a single structure is solved, the non-woven fabric is endowed with a burr structure through the combination of the rubber rollers, the non-woven fabric subjected to hot pressing cannot be rigid and stiff, the included angle between every two adjacent rubber rollers is set to be stable at 60 degrees, and the non-woven fabric is not prone to deformation. And the stress uniformity of non-woven fabric extrusion can be ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric processing equipment, in particular to an improved non-woven fabric hot pressing equipment. Background Art

[0002] Non-woven fabric, also known as non-woven cloth, as the name implies, is a fabric formed by bonding and reinforcing a long filament or short fiber web. It is a textile that does not require weaving or knitting processing, has diverse properties, and can have different functions depending on the variety and use. The short fibers are formed into non-woven fabric after being mixed, opened, laid, reinforced, hot pressed, and wound. Among them, hot pressing is an important link to endow the non-woven fabric with good stiffness, hardness, air permeability and other basic properties, and most non-woven fabrics are hot pressed by steel rollers.

[0003] In the existing hot pressing equipment, usually two steel rollers with the same diameter, one on the top and one on the bottom, are used to hot press the non-woven fabric. Although a distance adjusting device is provided between the two steel rollers, the accuracy is too low to be accurately adjusted according to the properties of different non-woven fabrics. Therefore, the surface of the non-woven fabric after this hot pressing is extremely smooth. When it is compounded with other non-woven fabrics, even if it is fixed with glue, the problems of slitting and splitting still exist. In addition, the hardness is too hard and the air permeability is too low. Therefore, the existing hot pressing equipment cannot well meet the basic properties of the non-woven fabric. At the same time, the existing device lacks cleaning measures for the hot pressing steel rollers. Due to the strong adhesion of fibers or fine hairs and other impurities, the effect of ordinary cleaning and removal is not ideal. In view of this, it is necessary to design an improved non-woven fabric hot pressing equipment. Summary of the Utility Model

[0004] In view of the deficiencies in the prior art, the utility model provides an improved non-woven fabric hot pressing equipment.

[0005] An embodiment of the utility model provides an improved non-woven fabric hot pressing equipment, including:

[0006] A machine body, a main body steel roller is fixedly connected between the inner side walls of the machine body, sliding grooves are arranged on both inner side walls of the machine body, two first cylinders are fixedly connected to the upper surface of the machine body through brackets, the output ends of the two first cylinders penetrate through the upper surface of the machine body and extend into the two sliding grooves respectively, the output ends of the two first cylinders are fixedly connected with bearing blocks, and an auxiliary steel roller is rotatably connected between the adjacent side walls of the two bearing blocks;

[0007] An auxiliary cleaning mechanism, the auxiliary cleaning mechanism includes a rubber roller, a guiding roller assembly and a cleaning assembly.

[0008] Further, the rubber roller and the guiding roller assembly include multiple groups of cylinder components fixedly connected to the inner walls on both sides of the machine body through brackets. Each group of cylinder components includes two corresponding No. 2 cylinders. Fixed sleeves are fixedly connected to the output ends of the two No. 2 cylinders in each group of cylinder components. A rubber roller is rotatably connected between the fixed sleeves at the output ends of the two No. 2 cylinders in each group of cylinder components. A No. 1 guiding roller is rotatably connected between the inner walls of the machine body. No. 2 cylinders are fixedly connected to the side walls on both sides of the machine body through brackets. Mounting sleeves are fixedly connected to the output ends of the two No. 2 cylinders. A No. 2 guiding roller is rotatably connected between the two mounting sleeves.

[0009] Further, the cleaning assembly includes a motor fixedly connected to the inner bottom surface of the machine body through a bracket. Multiple connecting plates are equidistantly and fixedly connected to the inner bottom surface of the machine body. A No. 1 rotating shaft is fixedly connected to the output end of the motor. The No. 1 rotating shaft passes through and is rotatably connected to the side walls of the multiple connecting plates through bearings. Above the multiple connecting plates, there are No. 2 rotating shafts. The multiple No. 2 rotating shafts are respectively rotatably connected to the inner bottom surfaces of the multiple connecting plates through bearings. Multiple No. 1 bevel gears are fixedly connected to the circumference of the No. 1 rotating shaft at equal intervals. No. 2 bevel gears are fixedly connected to the bottom ends of the multiple No. 2 rotating shafts. The multiple No. 1 bevel gears are respectively meshed with the multiple No. 2 bevel gears. Blowing fan blades are fixedly connected to the top ends of the multiple No. 2 rotating shafts.

[0010] Further, multiple placing rollers are rotatably connected between the inner walls on both sides of the machine body.

[0011] Further, the multiple rubber rollers are arranged in a ring around the main steel roller, and the included angle between two adjacent rubber rollers is sixty degrees.

[0012] Further, the number of the rubber rollers is five, and the number of the placing rollers is three.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. In the utility model, the combination of the steel roller and the rubber roller is adopted to avoid the problem of the single structure that the surface of the non-woven fabric after hot pressing treatment is too smooth. The surface of the non-woven fabric in contact with the steel roller is smooth, and the surface of the non-woven fabric extruded near the rubber roller has a burr structure. This burr structure greatly increases the probability of compounding with other non-woven fabrics by using the entanglement phenomenon between fibers, solves the problems of slitting and splitting of the composite non-woven fabric, and improves the service performance of the composite non-woven fabric.

[0015] 2. In the utility model, the combined use of the rubber rollers, on the one hand, endows the non-woven fabric with a burr structure, and on the other hand, the application of the cylinders enables the extrusion of the rubber rollers on the non-woven fabric to be kept within a reasonable range, endowing the non-woven fabric with good air permeability and stiffness, so that the non-woven fabric after hot pressing is not rigid and inflexible.

[0016] 3. In the present utility model, the included angle between adjacent rubber rollers is stably maintained at sixty degrees, ensuring the uniform stress of non-woven fabric extrusion and avoiding the "pitting" problem on the surface of the hot-pressed non-woven fabric caused by unstable roller shafts due to too large or too small included angles.

[0017] 4. In the present utility model, through the arranged cleaning assembly, a single power output drives multiple cleaning components to work. While saving the usage cost, the fiber fine hairs attached to the steel roller are removed by wind power, which has a higher cleaning efficiency compared with the traditional cleaning method. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of an improved non-woven fabric hot-pressing device described in an embodiment of the present utility model.

[0019] Figure 2 It is a three-dimensional structural schematic diagram of another perspective of an improved non-woven fabric hot-pressing device described in an embodiment of the present utility model.

[0020] Figure 3 It is a side view structural analysis schematic diagram of an improved non-woven fabric hot-pressing device described in an embodiment of the present utility model;

[0021] Figure 4 It is a front view structural schematic diagram of an improved non-woven fabric hot-pressing device described in an embodiment of the present utility model;

[0022] Figure 5 is Figure 4 an enlarged view of part A in

[0023] In the above-mentioned drawings: 1 body, 2 main body steel roller, 3 chute, 4 first cylinder, 5 bearing block, 6 auxiliary steel roller, 7 second cylinder, 8 fixed sleeve, 9 rubber roller, 10 first guiding roller, 11 mounting sleeve, 12 second guiding roller, 13 motor, 14 connecting plate, 15 first rotating shaft, 16 second rotating shaft, 17 first bevel gear, 18 second bevel gear, 19 blowing fan blade, 20 placing roller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The technical solutions in the present utility model will be further described below in conjunction with the drawings and embodiments.

[0025] As Figures 1 - 5 shown, an embodiment of the present utility model provides an improved non-woven fabric hot-pressing device, including:

[0026] The machine body 1 is fixedly connected with a main body steel roller 2 between the inner side walls of the machine body 1. Slide grooves 3 are provided on both inner side walls of the machine body 1. Two first cylinders 4 are fixedly connected to the upper surface of the machine body 1 through brackets. The output ends of the two first cylinders 4 penetrate through the upper surface of the machine body 1 and extend into the two slide grooves 3 respectively. The output ends of the two first cylinders 4 are fixedly connected with bearing blocks 5. An auxiliary steel roller 6 is rotatably connected between the adjacent side walls of the two bearing blocks 5. A plurality of placing rollers 20 are rotatably connected between the two inner side walls of the machine body 1. The diameter of the main body steel roller 2 is 600 mm, and the diameter of the auxiliary steel roller 6 is 400 mm;

[0027] An auxiliary cleaning mechanism, which includes a rubber roller, a guiding roller assembly and a cleaning assembly. The rubber roller and the guiding roller assembly include a plurality of groups of cylinder components fixedly connected to the two inner side walls of the machine body 1 through brackets. Each group of cylinder components includes two corresponding second cylinders 7. The output ends of the two second cylinders 7 in each group of cylinder components are fixedly connected with fixing sleeves 8. A rubber roller 9 is rotatably connected between the fixing sleeves 8 at the output ends of the two second cylinders 7 in each group of cylinder components. A first guiding roller 10 is rotatably connected between the inner walls of the machine body 1. Second cylinders 7 are fixedly connected to both side walls of the machine body 1 through brackets. The output ends of the two second cylinders 7 are fixedly connected with mounting sleeves 11. A second guiding roller 12 is rotatably connected between the two mounting sleeves 11. A plurality of rubber rollers 9 are arranged in a ring around the main body steel roller 2, and the included angle between two adjacent rubber rollers 9 is sixty degrees. By arranging a plurality of equidistant rubber rollers 9 around the main body steel roller 2, the force on the non-woven fabric is more uniform during the hot pressing process. The number of rubber rollers 9 is five, and the number of placing rollers 20 is three. The diameter of all five rubber rollers 9 is 200 mm;

[0028] The cleaning assembly includes a motor 13 fixedly connected to the inner bottom surface of the machine body 1 through a bracket. A plurality of connecting plates 14 are fixedly connected to the inner bottom surface of the machine body 1 at equal intervals. The output end of the motor 13 is fixedly connected with a first rotating shaft 15. The first rotating shaft 15 passes through and is rotatably connected to the side walls of the plurality of connecting plates 14 through bearings. A plurality of second rotating shafts 16 are provided above the plurality of connecting plates 14. The plurality of second rotating shafts 16 are respectively rotatably connected to the inner bottom surfaces of the plurality of connecting plates 14 through bearings. A plurality of first bevel gears 17 are fixedly connected to the circumference of the first rotating shaft 15 at equal intervals. The bottom ends of the plurality of second rotating shafts 16 are fixedly connected with second bevel gears 18. The plurality of first bevel gears 17 are respectively engaged with the plurality of second bevel gears 18. The top ends of the plurality of second rotating shafts 16 are fixedly connected with blowing fan blades 19.

[0029] The detailed working process of the present utility model is as follows:

[0030] During use, an oil heating device is connected inside the main steel roller 2. After being heated, the heat-conducting oil enters the hollow main steel roller 2 to heat the main steel roller 2. The heating temperature is 140 - 190 °C. The heating temperature of the main steel roller 2 is determined according to the melting point of the non-woven fabric and the fiber ratio. After that, the raw material is hot-pressed into non-woven fabric under the cooperation of the main steel roller 2 and the auxiliary steel roller 6. During processing, multiple rubber rollers 9 are precisely controlled by multiple second cylinders 7. At the same time, the auxiliary steel roller 6 is also precisely controlled by the first cylinder 4. The precise control is achieved by the precision pressure regulating valves installed on each cylinder, and the pressure of the air pump is 0.1 - 0.6 MPa, so as to precisely adjust the hot-pressing distance and be accurately adjusted according to the performance of different non-woven fabrics. After the hot-pressing operation of the non-woven fabric is completed under the cooperation of the main steel roller 2, the auxiliary steel roller 6 and multiple rubber rollers 9, the finished non-woven fabric is wound up by the first guiding roller 10 and the second guiding roller 12 to complete the collection of the finished non-woven fabric;

[0031] After subsequent use, since it is a hot-pressing operation for non-woven fabric, some fine fiber hairs will adhere to the main steel roller 2, the auxiliary steel roller 6 and the rubber roller 9. When cleaning is required, start the motor 13. The motor 13 drives the first rotating shaft 15 to rotate, and then drives multiple first bevel gears 17 to rotate. Through meshing transmission, it drives multiple second bevel gears 18 and the second rotating shaft 16 to rotate, thereby driving multiple blowing fan blades 19 to rotate, generating wind to clean the surfaces of the main steel roller 2, the auxiliary steel roller 6 and the rubber roller 9. Compared with wiping and cleaning operations, the wind removing impurities such as adhered fine fiber hairs will have a better cleaning effect.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. An improved nonwoven hot pressing device, characterized in that: include: A machine body (1), wherein a main steel roller (2) is fixedly connected between the inner side walls of the machine body (1), and slide grooves (3) are provided on the inner walls on both sides of the machine body (1). Two No. 1 cylinders (4) are fixedly connected to the upper surface of the machine body (1) through a bracket, and the output ends of the two No. 1 cylinders (4) both penetrate the upper surface of the machine body (1) and extend into the two slide grooves (3) respectively. The output ends of the two No. 1 cylinders (4) are fixedly connected to a bearing block (5), and an auxiliary steel roller (6) is rotatably connected between the adjacent side walls of the two bearing blocks (5); The auxiliary cleaning mechanism comprises a rubber roller, a guide roller assembly and a cleaning assembly.

2. The improved nonwoven hot pressing device according to claim 1, characterized in that: in: The rubber roller and guide roller assembly comprises a plurality of groups of cylinder components fixedly connected to the inner walls on both sides of the machine body (1) through brackets, each group of the cylinder components comprises two corresponding No. 2 cylinders (7), the output ends of the two No. 2 cylinders (7) in each group of the cylinder components are fixedly connected to a fixing sleeve (8), a rubber roller (9) is rotatably connected between the fixing sleeves (8) at the output ends of the two No. 2 cylinders (7) in each group of the cylinder components, a No. 1 guide roller (10) is rotatably connected between the inner walls of the machine body (1), the side walls on both sides of the machine body (1) are fixedly connected to the No. 2 cylinders (7) through brackets, the output ends of the two No. 2 cylinders (7) are fixedly connected to a mounting sleeve (11), and a No. 2 guide roller (12) is rotatably connected between the two mounting sleeves (11).

3. The improved nonwoven hot pressing device according to claim 1, characterized in that: in: The cleaning assembly comprises a motor (13) fixedly connected to the inner bottom surface of the machine body (1) through a bracket, the inner bottom surface of the machine body (1) is fixedly connected with a plurality of connecting plates (14) at equal intervals, the output end of the motor (13) is fixedly connected with a first rotating shaft (15), the first rotating shaft (15) is rotatably connected to the side walls of the plurality of connecting plates (14) through bearings, a second rotating shaft (16) is arranged above the plurality of connecting plates (14), the plurality of second rotating shafts (16) are respectively rotatably connected to the inner bottom surfaces of the plurality of connecting plates (14) through bearings, the first rotating shaft (15) is fixedly connected with a plurality of first bevel gears (17) at equal intervals in the circumferential direction, the bottom ends of the plurality of second rotating shafts (16) are fixedly connected with a second bevel gear (18), the plurality of first bevel gears (17) are respectively meshed with the plurality of second bevel gears (18), and the top ends of the plurality of second rotating shafts (16) are fixedly connected with a blowing fan blade (19).

4. The improved nonwoven fabric hot pressing device according to claim 2, characterized in that: in: A plurality of placement rollers (20) are rotatably connected between the inner walls on both sides of the machine body (1).

5. The improved nonwoven fabric hot pressing device according to claim 2, characterized in that: in: The plurality of rubber rollers (9) are arranged in a ring around the main steel roller (2), and the angle between any two of the rubber rollers (9) is sixty degrees.

6. The improved nonwoven fabric hot pressing device according to claim 4, characterized in that: in: The number of the rubber rollers (9) is five, and the number of the placement rollers (20) is three.