Device for separating pulp and kernel of fruit with kernel
By designing a core fruit separation equipment with adjustable crushing rollers, the problem that existing devices can only deal with cores of specific sizes is solved, and efficient separation of fruits with cores of different sizes is achieved, which improves the versatility and separation efficiency of the equipment.
Patent Information
- Application Number
- CN202421947526.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing cored fruit denucleation device can only process cores of specific sizes and cannot adapt to cored fruits of different sizes, which has limitations.
A separation device with adjustable crushing rollers is designed. The distance between crushing rollers is adjusted through the adjustment mechanism to adapt to different sizes of core fruits, and the crushing rollers are driven to rotate by a motor to achieve separation of the flesh and core.
The equipment can effectively adapt to different sizes of cored fruits, improve the versatility and flexibility of the equipment, meet different users and industrial needs, and improve the separation efficiency between the flesh and the core.
Smart Images

Figure CN222888549U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fruit processing, and particularly relates to a device for separating the pulp and the core of a fruit with a core. Background Art
[0002] Fruit refers to juicy, edible plant fruits that are mainly sweet and sour in taste. Fruits are not only rich in vitamins and nutrients, but also can promote digestion, and are loved by people. With the development of society, people will make fruits into juice or pulp to meet people's pursuit of taste, and separation equipment will be used for fruits with pits.
[0003] Existing separation equipment can only be used for one type of fruit. For example, application number 201822183192.0 discloses a simple peach pitting device. Although it can remove peach pits, because the pits of different pitted fruits are of different sizes or there is a certain correlation between the size of the pits of the same pitted fruit, the pits of the pitted fruits will grow accordingly during their growth. The existing device can only remove pits of a specific size, which has certain limitations.
[0004] Therefore, it is necessary to design a device for separating the pulp and the stone of a stone fruit to solve the above-mentioned technical problems. Summary of the invention
[0005] In order to solve the above technical problems, the utility model proposes a device for separating the pulp and the core of fruit with cores. The device adopts an adjustable crushing roller design, which can adapt to fruit with cores of different sizes, greatly improving the versatility and flexibility of the device, thereby meeting the needs of different users and industries.
[0006] The technical solution of the utility model is:
[0007] A device for separating the pulp and the core of a fruit with a core, comprising:
[0008] A processing box, the top of which is connected to an inlet bin, and the inner cavity of the processing box is provided with two crushing rollers arranged at equal intervals;
[0009] An adjusting mechanism, wherein the adjusting mechanism is used to adjust the distance between the two crushing rollers;
[0010] Turnover mechanism, the turnover mechanism includes a turnover frame and universal wheels. The turnover frame is fixedly connected to two opposite side walls of the processing box body. Four universal wheels are provided, and the tops of the four universal wheels are connected to the four corners of the bottom of the turnover frame. Processing box body, designed with an inlet bin connected to the top, which is convenient for importing pitted fruits, improving the processing efficiency. The adjusting mechanism cooperates with the crushing rollers to more effectively crush pitted fruits and improve the separation efficiency. The turnover mechanism makes the processing box body move more flexibly and adapt to different working environments.
[0011] Preferably, first chutes are opened on two opposite side walls of the processing box body. The first chutes are located above the turnover frame. Both ends of the rotating shafts of the crushing rollers penetrate through the first chutes and extend to the outside of the processing box body.
[0012] Preferably, the adjusting mechanism includes two symmetrically arranged C-shaped frames and an adjusting component. Two symmetrically arranged sliding blocks are slidably connected inside the C-shaped frames. Both ends of the rotating shafts of the two crushing rollers are respectively rotatably connected to the sliding blocks. Each C-shaped frame includes a connecting plate and transverse plates fixed at both ends of the connecting plate. The transverse plates are respectively connected to two opposite side walls of the processing box body. Second chutes are opened on one side of each transverse plate. The adjusting component is arranged on one side of one of the second chutes. The adjusting component is connected to the crushing rollers;
[0013] The adjusting component includes a first gear, two second gears and two third gears. The first gear meshes with the two second gears. Each second gear meshes with a third gear. First connecting rods are rotatably connected to both sides of the first gear. Both ends of the first connecting rods are respectively rotatably connected to the second gears. Second connecting rods are arranged on one side of each first connecting rod. One end of each second connecting rod is rotatably connected to the second gear, and the other end of the second connecting rod is rotatably connected to the third gear. The two third gears are coaxially fixed to the rotating shafts of the crushing rollers. Two symmetrically arranged sliding blocks are respectively rotatably connected to the third gears.
[0014] Preferably, the adjusting mechanism further includes two symmetrically arranged ends of a shielding frame and connecting blocks fixedly connected to the two ends of the shielding frame. Each shielding frame includes a vertical plate, an inclined plate connected to one end of the vertical plate, and a support plate connected to one end of the inclined plate. The two support plates are slidably connected to the top of the inlet bin. The connecting blocks are respectively connected to the sliding blocks through fixing plates;
[0015] The adjustment mechanism also includes two baffles arranged at equal intervals, a lead screw and a moving block, the baffle is connected to the side wall of the processing box, the two ends of the lead screw are rotatably connected to the baffle, the moving block is rotatably connected to the lead screw, and the moving block is fixedly connected to one of the sliding blocks.
[0016] Preferably, the two crushing rollers are located between the two vertical plates, and the distance between the cut surface of the crushing roller and the adjacent vertical plates is set to 5 mm.
[0017] Preferably, a first motor is arranged on one side of the first gear, and the output shaft of the first motor is coaxially fixed with the rotating shaft of the first gear. The first motor is connected to the side wall of the processing box through an L-shaped frame, one end of the L-shaped frame is connected to the first motor, and the other end of the L-shaped frame is connected to the side wall of the processing box.
[0018] Preferably, a second motor is fixedly connected to the outer wall of one of the baffles, and the output shaft of the second motor passes through the baffle and is coaxially fixedly connected to the lead screw. The adjusting mechanism starts the second motor according to the size and shape of the introduced pitted fruit, and the output shaft of the second motor drives the moving block to move. When the moving block moves, the sliding block fixedly connected to the moving block moves, thereby driving the two symmetrical sliding blocks to move away from or close to each other, thereby controlling the change of the angle between the first connecting rod and the second connecting rod, and thereby adjusting the spacing between the two crushing rollers. The two vertical plates are designed through the connecting blocks and the fixed plates. When the second motor is started, the distance between the cross section of the crushing roller and the adjacent vertical plates is always 5 mm. The vertical plates shield the pitted fruit to prevent the uncrushed pitted fruit from falling into the collection box along the processing box body;
[0019] Crushing and separation of fruit with pits: After adjusting the distance between the two crushing rollers, start the first motor, the output shaft of the first motor drives the first gear to rotate, the first gear rotates, drives the two second gears to rotate, the two second gears rotate and drive the third gear to rotate, the third gear rotates and then drives the two crushing rollers to start rotating, the crushing protrusion crushing rollers and the fruit with pits are crushed to separate the pulp and pits;
[0020] A collecting box is arranged directly below the processing box, and the top of the collecting box is fitted with the bottom of the turnover frame. The collecting box is located below the processing box to facilitate the collection and processing of the separated pulp and core.
[0021] Preferably, a collection box is provided directly below the processing box body, and the top of the collection box fits with the bottom of the turnover rack.
[0022] Preferably, the outer wall of the crushing roller is provided with a plurality of crushing protrusions in a circumferential array.
[0023] Compared with the prior art, the utility model has the following advantages and effects:
[0024] (1) The adjustable crushing roller design can adapt to different sizes of pitted fruits, greatly improving the versatility and flexibility of the equipment to meet the needs of different users and industries;
[0025] (2) The shielding frame is designed so that when the second motor is started, the distance between the cut surface of the crushing roller and the adjacent vertical plate is always 5 mm, and the vertical plate shields the fruit with pits to prevent the uncrushed fruit with pits from falling into the collection box along the processing box body;
[0026] (3) By designing the adjustment mechanism and starting the first motor, the first gear rotates, driving the two second gears to rotate, the two second gears rotate to drive the third gear to rotate, the third gear rotates and then drives the two crushing rollers to start rotating, the crushing protrusion crushing rollers and the pitted fruit are crushed to separate the pulp and the pit, thereby improving the practicality of the device;
[0027] (4) The collection box design is adopted to facilitate the collection and processing of separated pulp and cores. The addition of a turnover frame and universal wheels makes the entire equipment more flexible and suitable for different working environments and occasions. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 The overall structure of the embodiment of the utility model is shown in FIG. Figure 1 ;
[0029] Figure 2 for Figure 1 A local enlarged schematic diagram;
[0030] Figure 3 The overall structure of the embodiment of the utility model is shown in FIG. Figure 2 ;
[0031] Figure 4 for Figure 3 B is a partial enlarged schematic diagram;
[0032] Figure 5 for Figure 3 A local enlarged schematic diagram of C;
[0033] Figure 6 for Figure 1 Right view of;
[0034] Figure 7 for Figure 1 A top view of
[0035] Figure 8 It is a partial structural schematic diagram of the crushing roller and the shielding frame of the utility model;
[0036] Fig. 9 The structure diagram of the crushing roller of the utility model is shown in FIG. Figure 1 ;
[0037] Fig.10 The structure diagram of the crushing roller of the utility model is shown in FIG. Figure 2 ;
[0038] Fig.11 The structure diagram of the crushing roller of the utility model is shown in FIG. Figure 3 ;
[0039] Figure numerals: 1. Processing box; 10. Crushing roller; 100. Inlet bin; 101. Crushing protrusion; 11. First slide; 2. Turnover frame; 20. Universal wheel; 4. Sliding block; 40. Cross plate; 41. Second slide; 51. First gear; 52. Second gear; 53. Third gear; 501. First connecting rod; 502. Second connecting rod; 6. Connecting block; 60. Fixed plate; 61. Vertical plate; 62. Inclined plate; 63. Support plate; 7. Baffle; 70. Screw; 71. Moving block; 8. First motor; 80. Second motor; 9. Collection box. DETAILED DESCRIPTION
[0040] In order to enable those skilled in the art to better understand the present invention, the present invention is now further described in conjunction with specific implementation methods.
[0041] Embodiment 1:
[0042] like Figure 1 to Figure 11 As shown, the utility model provides a device for separating the pulp and the core of a fruit with a core, comprising:
[0043] A processing box 1, the top of which is connected to an inlet bin 100, and the inner cavity of the processing box 1 is provided with two crushing rollers 10 arranged at equal intervals;
[0044] An adjusting mechanism, which is used to adjust the distance between the two crushing rollers 10;
[0045] The turnover mechanism includes a turnover frame 2 and universal wheels 20. The turnover frame 2 is fixedly connected to two opposite side walls of the processing box 1. Four universal wheels 20 are provided, and the tops of the four universal wheels 20 are connected to the four corners of the bottom of the turnover frame 2. The processing box 1 is designed with an inlet bin 100 connected to the top to facilitate the introduction of fruit with pits and improve the processing efficiency. The adjustment mechanism cooperates with the crushing roller 10 to more effectively crush the fruit with pits and improve the separation efficiency. The turnover mechanism makes the processing box 1 move more flexibly and adapt to different working environments.
[0046] Both opposite side walls of the processing box body 1 are provided with first sliding grooves 11, the first sliding grooves 11 are located above the turnover rack 2, and both ends of the rotating shaft of the crushing roller 10 penetrate through the first sliding grooves 11 and extend to the outside of the processing box body 1.
[0047] The adjusting mechanism includes two symmetrically arranged U-shaped frames and an adjusting component. Two symmetrically arranged sliding blocks 4 are slidably connected inside the U-shaped frames. Both ends of the rotating shafts of the two crushing rollers 10 are rotatably connected to the sliding blocks 4 respectively. The U-shaped frames each include a connecting plate and cross plates 40 fixed at both ends of the connecting plate. The cross plates 40 are respectively connected to the two opposite side walls of the processing box body 1. Second sliding grooves 41 are provided on one side of each cross plate 40. An adjusting component is arranged on one side of one of the second sliding grooves 41, and the adjusting component is connected to the crushing roller 10;
[0048] The adjusting component includes a first gear 51, two second gears 52, and two third gears 53. The first gear 51 meshes with the two second gears 52, and each second gear 52 meshes with a third gear 53. Both sides of the first gear 51 are rotatably connected with first connecting rods 501. Both ends of the first connecting rods 501 are respectively rotatably connected to the second gears 52. A second connecting rod 502 is arranged on one side of each first connecting rod 501. One end of the second connecting rod 502 is rotatably connected to the second gear 52, and the other end of the second connecting rod 502 is rotatably connected to the third gear 53. The two third gears 53 are coaxially fixed to the rotating shaft of the crushing roller 10, and the two symmetrically arranged sliding blocks 4 are respectively rotatably connected to the third gears 53.
[0049] The adjusting mechanism further includes two symmetrically arranged ends of the shielding frames and connecting blocks 6 fixedly connected to the ends of the shielding frames. The shielding frames each include a vertical plate 61, an inclined plate 62 connected to one end of the vertical plate 61, and a support plate 63 connected to one end of the inclined plate 62. The two support plates 63 are slidably connected to the top of the inlet bin 100, and the connecting blocks 6 are respectively connected to the sliding blocks 4 through fixing plates 60;
[0050] The adjusting mechanism further includes two equally spaced baffles 7, a lead screw 70, and a moving block 71. The baffles 7 are connected to the side wall of the processing box body 1. Both ends of the lead screw 70 are respectively rotatably connected to the baffles 7. The moving block 71 is rotatably connected to the lead screw 70, and the moving block 71 is fixedly connected to one of the sliding blocks 4. The design of the shielding frames and the connecting blocks 6 enhances the guidance and control of the pitted fruits, prevents the unbroken pitted fruits from directly falling into the collection box 9, and improves the purity and efficiency of the separation process.
[0051] The two crushing rollers 10 are located between the two vertical plates 61, and the distance between the section of the crushing roller 10 and the adjacent vertical plate 61 is set to 5 mm. The fixed distance between the crushing roller 10 and the vertical plate 61 ensures the consistency of the crushing process and improves the effect of separating the pulp and the pits.
[0052] A first motor 8 is arranged on one side of the first gear 51, and the output shaft of the first motor 8 is coaxially fixed with the rotating shaft of the first gear 51. The first motor 8 is connected to the side wall of the processing box 1 through an L-shaped frame, one end of the L-shaped frame is connected to the first motor 8, and the other end of the L-shaped frame is connected to the side wall of the processing box 1.
[0053] A second motor 80 is fixedly connected to the outer wall of one of the baffles 7, and the output shaft of the second motor 80 penetrates the baffle 7 and is coaxially fixedly connected to the lead screw 70. The adjusting mechanism starts the second motor 80 according to the size and shape of the introduced fruit with pits, and the output shaft of the second motor 80 drives the moving block 71 to move. When the moving block 71 moves, the sliding block 4 fixedly connected to the moving block 71 moves, thereby driving the two symmetrical sliding blocks 4 to move away from or close to each other, thereby controlling and driving the angle between the first connecting rod 501 and the second connecting rod 501 to change, thereby adjusting the spacing between the two crushing rollers 10. The two vertical plates 61 are designed through the connecting block 6 and the fixed plate 60. When the second motor 80 is started, the distance between the section of the crushing roller 10 and the adjacent vertical plate 61 is always 5 mm. The vertical plates 61 shield the fruit with pits to prevent the uncrushed fruit with pits from falling into the collection box 9 along the processing box 1;
[0054] Crushing and separation of fruit with cores: After adjusting the spacing between the two crushing rollers 10, start the first motor 8. The output shaft of the first motor 8 drives the first gear 51 to rotate. The first gear 51 rotates, driving the two second gears 52 to rotate. The two second gears 52 rotate and drive the third gear 53 to rotate. The third gear 53 rotates and drives the two crushing rollers 10 to start rotating. The crushing protrusion 101 and the crushing roller 10 crush the fruit with cores to separate the pulp and the cores.
[0055] A collecting box 9 is provided directly below the processing box body 1, and the top of the collecting box 9 is fitted with the bottom of the turnover frame 2. The collecting box 9 is located below the processing box body 1, which is convenient for collecting and processing the separated pulp and core.
[0056] The outer wall of the crushing roller 10 is provided with a plurality of crushing protrusions 101 in a circumferential array. The crushing protrusions 101 enhance the crushing effect of the crushing roller 10 and improve the separation efficiency of the pulp and the core.
[0057] Optionally, in some embodiments, the crushing protrusion 101 is configured as a rectangle. The crushing protrusion 101 is configured as a rectangle, which provides a stable crushing surface suitable for evenly crushing the pulp.
[0058] The rectangular raised edges can effectively separate the pulp from the core.
[0059] Optionally, in some embodiments, the crushing protrusion 101 is set to a triangle. The crushing protrusion 101 is set to a triangle, and the sharp corners of the triangle can be more easily inserted into the pulp, providing a deep crushing effect, which is suitable for processing harder pitted fruits and can effectively crush the pulp.
[0060] Optionally, in some embodiments, the crushing protrusion 101 is configured as a fan. The crushing protrusion 101 is configured as a fan, and the fan-shaped curve shape can better adapt to fruit pits of different shapes and sizes. The curved edge can reduce damage to the pulp and maintain the integrity of the pulp. It is suitable for gently crushing fruit with pits to maintain the taste and quality of the juice.
[0061] Working principle:
[0062] The pitted fruits are passed through the existing screening machine to screen the size of the pitted fruits;
[0063] The fruit with a core enters the processing box 1 through the inlet bin 100, and the fruit with a core is in the inlet bin 100;
[0064] The crushing roller 10 is adjusted according to the size and shape of the introduced pitted fruit by starting the second motor 80. The output shaft of the second motor 80 drives the moving block 71 to move. When the moving block 71 moves, the sliding block 4 fixedly connected to the moving block 71 moves, thereby driving the two symmetrical sliding blocks 4 to move away from or close to each other, thereby controlling and driving the angle between the first connecting rod 501 and the second connecting rod 501 to change, thereby adjusting the distance between the two crushing rollers 10. The two vertical plates 61 are designed through the connecting block 6 and the fixed plate 60. When the second motor 80 is started, the distance between the section of the crushing roller 10 and the adjacent vertical plates 61 is always 5 mm. The vertical plates 61 shield the pitted fruit to prevent the uncrushed pitted fruit from falling into the collection box 9 along the processing box 1.
[0065] Crushing and separation of fruit with cores: After adjusting the spacing between the two crushing rollers 10, start the first motor 8. The output shaft of the first motor 8 drives the first gear 51 to rotate. The first gear 51 rotates, driving the two second gears 52 to rotate. The two second gears 52 rotate and drive the third gear 53 to rotate. The third gear 53 rotates and drives the two crushing rollers 10 to start rotating. The crushing protrusion 101 and the crushing roller 10 crush the fruit with cores to separate the pulp and the cores.
[0066] The collection of pulp and core, the crushed pulp and core fall into the collection box 9 through the bottom of the crushing roller 10. The collection box 9 is located directly below the processing box 1 and fits the bottom of the turnover frame 2, which is convenient for collecting and processing the separated pulp and core;
[0067] The turnover frame 2 and the universal wheels 20 facilitate easy movement and positioning of the processing box 1. This makes the device suitable not only for fixed working environments, but also for occasions where the working location needs to be changed frequently.
[0068] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent changes and modifications made within the scope of the present invention should still fall within the scope of the present invention.
Claims
1. A device for separating the pulp and the core of a fruit with a core, characterized in that: Including: A processing box body (1), an inlet bin (100) is communicated with the top of the processing box body (1), and two equally spaced crushing rollers (10) are arranged in the inner cavity of the processing box body (1); An adjusting mechanism for adjusting the distance between the two crushing rollers (10); A turnover mechanism, the turnover mechanism includes a turnover frame (2) and universal wheels (20), the turnover frame (2) is fixedly connected to two opposite side walls of the processing box body (1), and four universal wheels (20) are provided, and the tops of the four universal wheels (20) are connected to the four corners of the bottom of the turnover frame (2).
2. The device for separating the pulp and the stone of a stone fruit according to claim 1, characterized in that: First chutes (11) are opened on two opposite side walls of the processing box body (1), the first chutes (11) are located above the turnover frame (2), and both ends of the rotating shafts of the crushing rollers (10) penetrate through the first chutes (11) and extend to the outside of the processing box body (1).
3. The device for separating the pulp and the stone of a stone fruit according to claim 2, characterized in that: The adjusting mechanism includes two symmetrically arranged U-shaped frames and an adjusting component. Two symmetrically arranged sliding blocks (4) are slidably connected in each U-shaped frame. Both ends of the rotating shafts of the two crushing rollers (10) are respectively rotatably connected to the sliding blocks (4). Each U-shaped frame includes a connecting plate and cross plates (40) fixed at both ends of the connecting plate. The cross plates (40) are respectively connected to two opposite side walls of the processing box body (1). Second chutes (41) are opened on one side of each cross plate (40). The adjusting component is arranged on one side of one of the second chutes (41), and the adjusting component is connected to the rotating shaft of the crushing roller (10); The adjusting component includes a first gear (51), second gears (52) and third gears (53). Two second gears (52) are provided, and two third gears (53) are provided. The first gear (51) meshes with the two second gears (52), and each second gear (52) meshes with a third gear (53). Both sides of the first gear (51) are rotatably connected to first connecting rods (501). Both ends of the first connecting rods (501) are respectively rotatably connected to the second gears (52). Second connecting rods (502) are arranged on one side of each first connecting rod (501). One end of each second connecting rod (502) is rotatably connected to the second gear (52), and the other end of each second connecting rod (502) is rotatably connected to the third gear (53). The two third gears (53) are coaxially fixed to the rotating shafts of the crushing rollers (10), and two symmetrically arranged sliding blocks (4) are respectively rotatably connected to the third gears (53).
4. The device for separating the pulp and the stone of a stone-bearing fruit according to claim 3, characterized in that: The adjustment mechanism further comprises two symmetrical ends of two shielding frames and connecting blocks (6) fixedly connected to the two ends of the shielding frames, the shielding frames each comprising a vertical plate (61), an inclined plate (62) connected to one end of the vertical plate (61), and a support plate (63) connected to one end of the inclined plate (62), the two support plates (63) being slidably connected to the top of the inlet bin (100), and the connecting blocks (6) are respectively connected to the sliding blocks (4) via fixed plates (60); The adjustment mechanism further comprises two baffles (7) arranged at equal intervals, a lead screw (70) and a moving block (71); the baffle (7) is connected to the side wall of the processing box (1); both ends of the lead screw (70) are rotatably connected to the baffle (7); the moving block (71) is rotatably connected to the lead screw (70); and the moving block (71) is fixedly connected to one of the sliding blocks (4).
5. The device for separating the pulp and the core of a fruit with a core according to claim 4, characterized in that: The two crushing rollers (10) are located between the two vertical plates (61), and the distance between the cut surface of the crushing roller (10) and the adjacent vertical plates (61) is set to 5 mm.
6. The device for separating the pulp and the stone of a stone fruit according to claim 4, characterized in that: A first motor (8) is arranged on one side of the first gear (51); an output shaft of the first motor (8) is coaxially fixed with a rotating shaft of the first gear (51); the first motor (8) is connected to a side wall of the processing box (1) via an L-shaped frame; one end of the L-shaped frame is connected to the first motor (8), and the other end of the L-shaped frame is connected to the side wall of the processing box (1).
7. The device for separating the pulp and the stone of a stone fruit according to claim 4, characterized in that: A second motor (80) is fixedly connected to the outer wall of one of the baffles (7), and an output shaft of the second motor (80) passes through the baffle (7) and is coaxially fixedly connected to the lead screw (70).
8. The device for separating the pulp and the stone of a stone fruit according to claim 1, characterized in that: A collection box (9) is arranged directly below the processing box body (1), and the top of the collection box (9) fits in with the bottom of the turnover rack (2).
9. The device for separating the pulp and the stone of a stone fruit according to claim 1, characterized in that: The outer wall of the crushing roller (10) is provided with a plurality of crushing protrusions (101) in a circumferential array.
Citation Information
Patent Citations
Simple peach pit removing device
CN209346006U