Plant fiber raw material reaction bin

Abstract

The utility model relates to a plant fiber raw material reaction bin, and belongs to the field of plant fiber processing, the plant fiber raw material reaction bin comprises a rack, an overturning mechanism is arranged on the upper surface of the rack, a sterilization mechanism is arranged on the inner bottom wall of the overturning mechanism, and the overturning mechanism comprises a bin body and a sterilization bin. According to the plant fiber raw material reaction bin disclosed by the invention, by arranging the turnover mechanism and the ingeniously designed spiral shaft structure, plant fibers in the reaction bin can be continuously turned over along with the rotation of the spiral shafts by utilizing the rotation effect of the multiple spiral shafts; the overturning mode not only ensures that each part of fiber can be uniformly exposed in a sterilization environment, so that the sterilization uniformity is greatly improved, but also can obviously improve the overall efficiency of sterilization treatment, and the innovative measure ensures that each part of fiber can be uniformly and fully exposed in the sterilization environment, so that the sterilization effect is improved. Therefore, the sterilization uniformity is greatly improved, and the common sterilization dead angle problem in the traditional method is effectively eliminated.

Description

Technical Field

[0001] The present application relates to the technical field of plant fiber processing, and in particular to a plant fiber raw material reaction chamber. Background Art

[0002] In the field of plant fiber processing, sterilization technology has always been an important research and development direction. At present, there are some equipment and processes for plant fiber sterilization on the market. These equipment usually use physical or chemical methods, such as heating, ultraviolet irradiation or chemical treatment, to achieve the purpose of sterilization.

[0003] For example, a plant fiber raw material reaction bin disclosed in Chinese Patent Publication No. (CN101319472B) includes a tower body, which is provided with a feed inlet and a discharge outlet, a spiral discharge device is vertically installed at the discharge outlet, and a steam adding device for introducing steam into the tower body is provided on the tower wall at the bottom of the tower body; the setting of the spiral discharge device makes it easy to control the discharge speed, and due to the continuous rotation of the spiral discharge device, the slurry is pushed to be discharged, so that the slurry staying in the reaction bin is discharged smoothly, and at the same time, the pressure and resistance of the spiral discharge device are small, which greatly reduces the power consumption, saves energy, reduces maintenance costs, and increases the service life of the present invention; the setting of the steam adding device not only increases the temperature in the tower body, accelerates the reaction speed of the slurry and the liquid medicine, improves the work efficiency, but also makes the slurry and the liquid medicine react fully, saves resources, and at the same time greatly reduces the friction resistance between the slurry and the shell, plays a lubricating role, is conducive to the smooth discharge of the slurry, and reduces the power consumption.

[0004] However, the prior art such as the above-mentioned patent still has the problem of poor uniform sterilization effect on plant fibers. First, the prior art is difficult to achieve uniform treatment of plant fibers during the sterilization process, resulting in some fibers not being fully exposed to the sterilization environment, thereby affecting the overall sterilization effect. Secondly, although the prior art can achieve a certain degree of uniform sterilization, the treatment efficiency is low and cannot meet the needs of large-scale production. In addition, some sterilization processes may also cause damage to plant fibers, reducing the value of their subsequent applications. Utility Model Content

[0005] In response to the shortcomings of the prior art, the present application provides a plant fiber raw material reaction chamber, which has the advantages of uniformly sterilizing the plant fiber raw materials, etc., and solves some attempts in the prior art to improve the sterilization effect by improving the stirring device or optimizing the sterilization process, but these solutions can often only achieve limited improvements in certain aspects, and fail to fundamentally solve the problems of uneven sterilization, low treatment efficiency and fiber damage.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a plant fiber raw material reaction bin, comprising a frame, the upper surface of the frame is provided with a turning mechanism, and the inner bottom wall of the turning mechanism is provided with a sterilization mechanism;

[0007] The flipping mechanism includes a warehouse body, a sterilization warehouse, four spiral shafts, four mounting frames and four driving motors. The warehouse body is fixed to the upper surface of the frame, the sterilization warehouse is connected to the lower surface of the warehouse body, the four spiral shafts are rotatably connected between the left and right inner walls of the sterilization warehouse through bearings, the four mounting frames are fixed to the left side of the warehouse body, the four driving motors are respectively fixed to the upper surfaces of the four mounting frames, and the outer sides of the output shafts of the four driving motors are respectively fixed to the outer sides of the four spiral shafts.

[0008] By adopting this technical solution, the transfer of raw materials from the warehouse body to the sterilization warehouse is achieved through the flipping mechanism, and the uniform distribution and movement of the raw materials in the sterilization warehouse are achieved through the spiral shaft and the driving motor, thereby improving the sterilization effect.

[0009] Furthermore, the four spiral shafts are horizontally arranged along the length direction of the sterilization chamber, and the length of the spiral shaft is equal to the length between the inner walls on the left and right sides of the sterilization chamber.

[0010] By adopting this technical solution, uniform movement and processing of raw materials in the sterilization chamber is ensured.

[0011] Furthermore, a feed port is provided on the upper surface of the bin body, and the height of the bin body is greater than the height of the sterilization bin.

[0012] By adopting this technical solution, more raw materials can be processed at the same time, thereby improving the processing efficiency.

[0013] Furthermore, the outer side of the sterilization chamber is connected to a discharge square pipe, and the interior of the discharge square pipe is plugged with a material control gate.

[0014] By adopting this technical solution, the sterilized raw materials can be effectively controlled and discharged, thus avoiding the waste and pollution of raw materials.

[0015] Furthermore, the sterilization mechanism includes a heating tube, a light-emitting box, an ultraviolet lamp, a lens and an atomizing sterilization component. The heating tube is fixed to the inner bottom wall of the sterilization chamber, a connecting port is provided on the inner wall of the sterilization chamber, and the light-emitting box is fixed to the inner wall of the connecting port, the ultraviolet lamp is fixed to the inner wall of the light-emitting box, the lens is fixed between the four inner walls of the light-emitting box, and the atomizing sterilization component is arranged on the inner wall of the sterilization chamber to perform atomizing sterilization on the plant fiber raw materials.

[0016] By adopting this technical solution, the components work together to provide a comprehensive sterilization method, improving the efficiency and uniformity of sterilization.

[0017] Furthermore, the atomizing sterilization component includes a shunt pipe, a plurality of atomizing nozzles, a medicine box, a water pump, a water extraction pipe and a water delivery pipe. The shunt pipe is fixed to the inner wall of the sterilization chamber, and the plurality of atomizing nozzles are connected to the outer side of the shunt pipe, and the plurality of atomizing nozzles are evenly distributed along the length direction of the shunt pipe. The medicine box is fixed to the inner wall of the frame, and the water pump is fixed to the upper surface of the medicine box. The two ends of the water extraction pipe are respectively connected to the water inlet end of the water pump and the inner wall of the medicine box, one end of the water delivery pipe is connected to the water outlet end of the water pump, and the other end of the water delivery pipe is connected to the outer side of the shunt pipe.

[0018] By adopting this technical solution, through the cooperation of the atomizing nozzle and the medicine box, atomization sterilization of plant fiber raw materials is achieved, further improving the sterilization effect.

[0019] Furthermore, the diverter tube is U-shaped, and the heating tube is S-shaped.

[0020] By adopting this technical solution, the U-shaped diverter tube and the S-shaped heating tube may contribute to a more uniform heat distribution and sterilization effect.

[0021] Furthermore, the number of the light-emitting boxes is not less than two and they are evenly distributed on the inner wall of the sterilization chamber.

[0022] By adopting this technical solution, multiple light boxes are evenly distributed in the sterilization chamber, which can provide more comprehensive sterilization coverage and improve the sterilization effect.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] 1. The plant fiber raw material reaction chamber is equipped with a flipping mechanism and a cleverly designed spiral shaft structure, which utilizes the rotation of multiple spiral shafts, so that the plant fibers in the reaction chamber can be continuously flipped as the spiral shafts rotate. This flipping method not only ensures that each part of the fiber can be evenly exposed to the sterilization environment, thereby greatly improving the uniformity of sterilization, but also can significantly improve the overall efficiency of the sterilization treatment. This innovative measure ensures that each part of the fiber can be evenly and fully exposed to the sterilization environment, thereby greatly improving the uniformity of sterilization and effectively eliminating the common sterilization dead corner problem in traditional methods.

[0025] 2. The plant fiber raw material reaction chamber is equipped with a sterilization mechanism. The sterilization device is combined with the flipping structure of the spiral shaft to form an efficient sterilization system. While the spiral shaft drives the plant fiber to flip, the sterilization device can continuously release sterilization energy to perform all-round sterilization treatment on the flipping fibers. This treatment method not only completely eliminates sterilization dead corners, but also ensures that each fiber can receive sufficient sterilization energy, thereby significantly improving the sterilization effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of this application;

[0027] Figure 2 This is a schematic diagram of the flipping mechanism for this application;

[0028] Figure 3 This is a top view of the flipping mechanism of this application;

[0029] Figure 4 Schematic diagram of the sterilization mechanism for this application;

[0030] Figure 5 This is a top view of the sterilization mechanism for this application;

[0031] Figure 6 This is a partial schematic diagram of the sterilization mechanism of this application.

[0032] In the figure: 1. frame; 2. turning mechanism; 21. bin body; 22. sterilization bin; 23. screw shaft; 24. mounting frame; 25. driving motor; 26. discharge square tube; 3. sterilization mechanism; 31. heating tube; 32. light box; 33. ultraviolet lamp; 34. lens; 35. atomizing sterilization element; 351. shunt pipe; 352. atomizing nozzle; 353. medicine box; 354. water pump; 355. water pump pipe; 356. water pipe. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0034] See also Figure 1 A plant fiber raw material reaction bin in this embodiment includes a frame 1, a turning mechanism 2 is provided on the upper surface of the frame 1, and a sterilization mechanism 3 is provided on the inner bottom wall of the turning mechanism 2.

[0035] See also Figures 2 to 3In order to evenly flip the plant fiber raw materials, the flipping mechanism 2 in this embodiment includes a warehouse body 21, a sterilization warehouse 22, four spiral shafts 23, four mounting frames 24 and four driving motors 25. The warehouse body 21 is fixed to the upper surface of the frame 1, and the sterilization warehouse 22 is connected to the lower surface of the warehouse body 21. The four spiral shafts 23 are rotatably connected between the left and right inner walls of the sterilization warehouse 22 through bearings. The four mounting frames 24 are fixed to the left side of the warehouse body 21. The four driving motors 25 are respectively fixed to the upper surfaces of the four mounting frames 24, and the outer sides of the output shafts of the four driving motors 25 are respectively fixed to the outer sides of the four spiral shafts 23. The plant fiber raw materials to be processed are placed in the warehouse body 21, and then the driving motor 25 is started to drive the spiral shaft 23 to spirally rotate, thereby driving the fibers to flip evenly.

[0036] In this embodiment, four spiral shafts 23 are horizontally arranged along the length direction of the sterilization chamber 22, and the length of the spiral shaft 23 is equal to the length between the inner walls on the left and right sides of the sterilization chamber 22. A feed port is provided on the upper surface of the chamber body 21. The sterilization device is turned on to continuously sterilize the fibers being flipped. The spiral shaft 23 can perform continuous spiral rotation under the drive of the drive motor 25. This design cleverly utilizes the rotation of the spiral shaft 23, so that the plant fibers in the sterilization chamber 22 can be continuously flipped with the rotation of the spiral shaft 23. The height of the chamber body 21 is greater than the height of the sterilization chamber 22. The outer side of the sterilization chamber 22 is connected to a discharge square tube 26, and a material control gate is inserted into the discharge square tube 26. This flipping method not only ensures that each part of the fiber can be evenly exposed to the sterilization environment, but also greatly improves the uniformity of sterilization.

[0037] See also Figures 4 to 6 In order to sterilize the plant fiber, the sterilization mechanism 3 in this embodiment includes a heating tube 31, a light-emitting box 32, an ultraviolet lamp 33, a lens 34 and an atomizing sterilization component 35. The heating tube 31 is fixed to the inner bottom wall of the sterilization chamber 22. When the spiral shaft 23 drives the plant fiber to turn over, the sterilization device can continuously release sterilization energy. A connecting port is provided on the inner wall of the sterilization chamber 22, and the light-emitting box 32 is fixed to the inner wall of the connecting port. The ultraviolet lamp 33 is fixed to the inner wall of the light-emitting box 32. The lens 34 is fixed between the inner walls of the four sides of the light-emitting box 32. The ultraviolet light generated by the multiple ultraviolet lamps 33 is irradiated into the sterilization chamber 22 by the lens 34 to perform light sterilization on the fiber raw materials. The atomizing sterilization component 35 is arranged on the inner wall of the sterilization chamber 22 to perform atomizing sterilization on the plant fiber raw materials.

[0038] The atomizing sterilizing element 35 includes a shunt pipe 351, a plurality of atomizing nozzles 352, a medicine box 353, a water pump 354, a water pump 355 and a water delivery pipe 356. The shunt pipe 351 is fixed to the inner wall of the sterilizing chamber 22. The plurality of atomizing nozzles 352 are connected to the outer side of the shunt pipe 351, and the plurality of atomizing nozzles 352 are evenly distributed along the length direction of the shunt pipe 351. The medicine box 353 is fixed to the inner wall of the frame 1, the water pump 354 is fixed to the upper surface of the medicine box 353, and both ends of the water pump 355 are connected to the inner wall of the sterilizing chamber 22. It is respectively connected to the water inlet end of the water pump 354 and the inner wall of the medicine box 353, one end of the water pipe 356 is connected to the water outlet end of the water pump 354, and the other end of the water pipe 356 is connected to the outside of the diversion pipe 351. The medicine box 353 is filled with sterilizing liquid, which is driven by the water pump 354 and drawn by the water pump 355 to flow through the water pipe 356 into the diversion pipe 351, and further sprayed from multiple atomizing nozzles 352 to act on the flipping fibers to achieve sterilization, thereby performing a comprehensive sterilization treatment on the flipping fibers.

[0039] In this embodiment, the shape of the diverter tube 351 is U-shaped, and the shape of the heating tube 31 is S-shaped. The bottom heating tube 31 can heat the plant fiber raw material and then perform thermal sterilization. The number of the light-emitting boxes 32 is no less than two, and they are evenly distributed on the inner wall of the sterilization chamber 22. This treatment method not only completely eliminates the sterilization dead corners, but also ensures that each fiber can receive sufficient sterilization energy, thereby significantly improving the sterilization effect.

[0040] The working principle of the above embodiment is:

[0041] (1) First, the plant fiber raw material to be processed is placed in the bin 21. Then, the drive motor 25 is started to drive the spiral shaft 23 to rotate in a spiral manner, thereby causing the fibers to flip evenly. At the same time, the sterilization device is turned on to continuously sterilize the flipping fibers. Driven by the drive motor 25, the spiral shaft 23 can continuously rotate in a spiral manner. This design cleverly utilizes the rotation of the spiral shaft 23, so that the plant fibers in the sterilization bin 22 can be continuously flipped as the spiral shaft 23 rotates. This flipping method not only ensures that each part of the fiber can be evenly exposed to the sterilization environment, but also greatly improves the uniformity of sterilization.

[0042] (2) While the spiral shaft 23 drives the plant fiber to flip, the sterilization device can continuously release sterilization energy, and the bottom heating tube 31 can heat the plant fiber raw material, thereby performing thermal sterilization. At the same time, the ultraviolet light generated by the multiple ultraviolet lamps 33 is irradiated into the sterilization chamber 22 through the lens 34 to perform light sterilization on the fiber raw material, and the medicine box 353 is filled with sterilizing liquid, which is driven by the water pump 354 and drawn through the water pipe 355 to flow through the water pipe 356 into the diversion pipe 351, and further sprayed from the multiple atomizing nozzles 352 to act on the flipping fiber to achieve sterilization, thereby performing a full-scale sterilization treatment on the flipping fiber. This treatment method not only completely eliminates the sterilization dead corners, but also ensures that each fiber can receive sufficient sterilization energy, thereby significantly improving the sterilization effect.

Claims

1. A plant fiber raw material reaction chamber, comprising a frame (1), characterized in that: The upper surface of the frame (1) is provided with a turning mechanism (2), and the inner bottom wall of the turning mechanism (2) is provided with a sterilizing mechanism (3); The turnover mechanism (2) comprises a bin body (21), a sterilization bin (22), four spiral shafts (23), four mounting frames (24) and four drive motors (25); the bin body (21) is fixed to the upper surface of the frame (1); the sterilization bin (22) is connected to the lower surface of the bin body (21); the four spiral shafts (23) are rotatably connected between the left and right inner walls of the sterilization bin (22) through bearings; the four mounting frames (24) are fixed to the left side of the bin body (21); the four drive motors (25) are respectively fixed to the upper surfaces of the four mounting frames (24); and the outer sides of the output shafts of the four drive motors (25) are respectively fixed to the outer sides of the four spiral shafts (23).

2. A plant fiber raw material reaction chamber according to claim 1, characterized in that: The four spiral shafts (23) are arranged horizontally along the length direction of the sterilization chamber (22), and the length of the spiral shaft (23) is equal to the length between the inner walls on the left and right sides of the sterilization chamber (22).

3. The plant fiber raw material reaction chamber according to claim 1, characterized in that: A feed inlet is provided on the upper surface of the bin body (21), and the height of the bin body (21) is greater than the height of the sterilization bin (22).

4. The plant fiber raw material reaction chamber according to claim 1, characterized in that: The outside of the sterilization bin (22) is connected to a discharge square pipe (26), and a material control gate is inserted into the inside of the discharge square pipe (26).

5. The plant fiber raw material reaction chamber according to claim 1, characterized in that: The sterilization mechanism (3) comprises a heating tube (31), a light-emitting box (32), an ultraviolet lamp (33), a lens (34) and an atomizing sterilization element (35); the heating tube (31) is fixed to the inner bottom wall of the sterilization chamber (22); a connection port is provided on the inner wall of the sterilization chamber (22); the light-emitting box (32) is fixed to the inner wall of the connection port; the ultraviolet lamp (33) is fixed to the inner wall of the light-emitting box (32); the lens (34) is fixed between the four inner walls of the light-emitting box (32); and the atomizing sterilization element (35) is arranged on the inner wall of the sterilization chamber (22) to perform atomizing sterilization on the plant fiber raw material.

6. A plant fiber raw material reaction chamber according to claim 5, characterized in that: The atomizing sterilizing element (35) comprises a shunt pipe (351), a plurality of atomizing nozzles (352), a medicine box (353), a water pump (354), a water pump pipe (355) and a water delivery pipe (356); the shunt pipe (351) is fixed to the inner wall of the sterilizing chamber (22); the plurality of atomizing nozzles (352) are all connected to the outer side of the shunt pipe (351); and the plurality of atomizing nozzles (352) are arranged along the length of the shunt pipe (351). The medicine box (353) is evenly distributed in the direction of rotation, the medicine box (353) is fixed to the inner wall of the frame (1), the water pump (354) is fixed to the upper surface of the medicine box (353), the two ends of the water pump (355) are respectively connected to the water inlet end of the water pump (354) and the inner wall of the medicine box (353), one end of the water delivery pipe (356) is connected to the water outlet end of the water pump (354), and the other end of the water delivery pipe (356) is connected to the outer side of the diversion pipe (351).

7. A plant fiber raw material reaction chamber according to claim 6, characterized in that: The shape of the flow distribution pipe (351) is U-shaped, and the shape of the heating pipe (31) is S-shaped.

8. The plant fiber raw material reaction chamber according to claim 5, characterized in that: The number of the light-emitting boxes (32) is no less than two, and they are evenly distributed on the inner wall of the sterilization chamber (22).

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