Two-stage material pushing centrifugal machine
By designing a double-stage push centrifuge in a centrifuge, using a screw conveyor, cloth tray and double-stage push mechanism, the problems of low efficiency and filter cake loss in traditional centrifuges are solved, and efficient separation and reduced production costs are achieved.
Patent Information
- Application Number
- CN202421650674.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-12
AI Technical Summary
Traditional centrifuges are less efficient when dealing with herbicides, cannot meet the needs of efficient production, and can easily lead to loss of filter cakes and increase production costs.
A double-stage feed push centrifuge is designed, using a screw conveyor and cloth tray to cooperate with a double-stage feed push mechanism to ensure that the material is fully separated in the internal and external screens, and the rotation speed is adjusted through the motor and gear system to improve the separation efficiency.
It improves material separation efficiency, reduces feed blockage and filter cake loss, reduces production costs, and meets the needs of efficient production.
Smart Images

Figure CN222889953U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of centrifuges, in particular to a double-stage pushing centrifuge. Background Art
[0002] Herbicides are very effective against perennial rooted weeds and are widely used in rubber, mulberry, tea, orchards and sugarcane fields. In the production process of herbicides, activated carbon is used as a catalyst to promote the reaction. The main mechanism of action of activated carbon in herbicide production is adsorption and catalysis. After the catalytic reaction is completed, the activated carbon needs to be separated from the herbicide by a centrifuge. This is to facilitate the next step of processing and product purification. Traditional centrifuges often face some technical problems when processing herbicides;
[0003] During the herbicide production process, due to the influence of material properties, such as high viscosity and small crystal particle size, traditional centrifuges have low efficiency in the separation process and cannot meet the needs of efficient production. In addition, during the centrifugation process, due to uneven material distribution or improper operation, filter cake loss is easily caused, which not only reduces product output but also increases production costs. Utility Model Content
[0004] The utility model aims to provide a two-stage pusher centrifuge to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A two-stage pusher centrifuge comprises a supporting body, the supporting body comprises a base, the four corners of the bottom surface of the base are fixedly connected with supporting legs, the top surface of the base is fixedly connected with a mounting box, the side wall of the mounting box is fixedly connected with a cover shell, the end side of the cover shell is fixedly connected with a cover plate, the side wall of the cover plate is plugged and fixed with a screw conveyor, the outer wall of the cover shell is provided with a liquid discharge port, the inner wall of the cover shell is fixedly connected with baffle plate 1 and baffle plate 2, the bottom of the cover shell is provided with a solid discharge port between baffle plate 1 and baffle plate 2, and the mounting box and the inside of the cover shell are rotatably connected with a two-stage pusher mechanism.
[0007] Furthermore, the screw conveyor includes a conveying cylinder, the outer wall of the conveying cylinder and the side wall of the cover plate are plugged and fixed, the interior of the conveying cylinder is rotatably connected to a conveying shaft, the outer wall of the conveying shaft is fixedly connected to a spiral blade, a feed hopper is provided at the end of the conveying cylinder located outside the cover shell, a second motor is fixedly connected to the end side of the conveying cylinder, the motor shaft of the second motor is transmission-connected to one end of the conveying shaft, and a discharge pipe is provided at the end of the conveying cylinder located inside the cover shell.
[0008] Furthermore, the inner top surface of the installation box is fixedly connected with a motor frame, the interior of the motor frame is fixedly connected with a motor 1, and the motor shaft of the motor 1 is transmission-connected with a gear.
[0009] Furthermore, the two-stage pushing mechanism includes a motor three, the bottom surface of the motor three is fixedly connected to the top surface of the base, the motor shaft of the motor three is connected to a hollow shaft through a pulley transmission, and the outer wall of the hollow shaft is rotatably connected to the mounting box.
[0010] Furthermore, a sleeve is rotatably sleeved on the outer wall of the hollow shaft, the outer wall of the sleeve is rotatably connected to the side walls of the mounting box and the cover shell, the end of the sleeve located inside the cover shell is fixedly connected to an outer drum, the end side of the outer drum is fixedly connected to an outer screen, the outer wall of the outer screen near the end is in contact with the inner wall of the baffle 2, the outer wall of the sleeve is sleeved and fixed with a gear ring, and the gear ring is meshed with the gear for transmission.
[0011] Furthermore, an electric telescopic rod is fixedly connected to the inside of the hollow shaft, an inner drum is fixedly connected to the end of the electric telescopic rod, an inner screen is fixedly connected to the end side of the inner drum, the outer wall of the inner screen is abutted against the inner wall of the outer screen, and a material distribution plate is fixedly connected to the inner wall of the inner drum.
[0012] Furthermore, the material distribution plate includes a side plate one and a side plate two, a plurality of diverter plates are fixedly connected at equal angles between the side plate one and the side plate two, a connecting column is fixedly connected to the side wall of the side plate two, the other end of the connecting column is fixedly connected to the inner wall of the inner rotating drum, and a circular hole matching the discharge pipe is opened on the side wall of the side plate one.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. Through the coordination of motor 3, pulley, hollow shaft, outer drum, outer screen, gear ring, sleeve, motor 1, gear, electric telescopic rod, inner drum and inner screen, the outer drum and the inner drum can rotate and adjust the speed independently. This design can ensure that the materials are fully separated in the inner screen and the outer screen respectively, thereby improving the overall separation efficiency.
[0015] 2. By arranging a screw conveyor and a distribution plate inside the equipment, the herbicide material with a high solid content can smoothly enter the centrifuge, reducing the problem of feed blockage, and preliminarily disperse the material to avoid material accumulation or blank areas, reduce the loss of filter cakes, and improve separation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a two-stage pusher centrifuge of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of a two-stage pusher centrifuge of the utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the double-stage pushing mechanism in the utility model;
[0019] Figure 4 It is a schematic diagram of the local structure in the installation box of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the material distribution plate in the utility model;
[0021] Figure 6 It is a schematic diagram of the cross-sectional structure of the screw conveyor in the utility model.
[0022] In the figure: 100, supporting body; 110, base; 111, supporting leg; 120, mounting box; 121, motor frame; 122, motor 1; 123, gear; 130, cover; 131, cover plate; 132, baffle 1; 133, baffle 2; 134, solid discharge port; 135, liquid discharge port; 200, screw conveyor; 210, conveying cylinder; 211, conveying shaft; 212, spiral blade; 213, motor 2; 2 14. Feed hopper; 215. Discharge pipe; 300. Two-stage pushing mechanism; 310. Motor three; 311. Pulley; 312. Hollow shaft; 320. Outer drum; 321. Outer screen; 322. Gear ring; 323. Sleeve; 330. Electric telescopic rod; 331. Inner drum; 332. Inner screen; 400. Distribution plate; 410. Side panel one; 411. Side panel two; 412. Round hole; 413. Diverter plate; 414. Connecting column. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 6In an embodiment of the utility model, a two-stage pushing centrifuge includes a supporting body 100, and the supporting body 100 includes a base 110. The four corners of the bottom surface of the base 110 are fixedly connected with supporting legs 111. The top surface of the base 110 is fixedly connected with an installation box 120, and the side wall of the installation box 120 is fixedly connected with a cover shell 130. The end side of the cover shell 130 is fixedly connected with a cover plate 131, and the side wall of the cover plate 131 is plugged and fixed with a screw conveyor 200. The outer wall of the cover shell 130 is provided with a liquid discharge port 135, and the inner wall of the cover shell 130 is fixedly connected with a baffle plate 132 and a baffle plate 2 133. The bottom of the cover shell 130 is located between the baffle plate 132 and the baffle plate 2 133. A solid discharge port 134 is provided, and the installation box 120 and the cover shell 130 are internally rotatably connected with a two-stage pushing mechanism 300.
[0025] Specifically, the base 110 and the supporting legs 111 are used to support the entire centrifuge. The cover 130 is the main working area of the centrifuge. The herbicide material is transported to the two-stage pushing mechanism 300 in the cover 130 through the screw conveyor 200. The two-stage pushing mechanism 300 is controlled to separate the material into solid and liquid. The separated liquid will be discharged from the liquid discharge port 135, and the separated solid will be pushed by the two-stage pushing mechanism 300 and discharged from the solid discharge port 134.
[0026] Embodiment 1
[0027] like Figure 6 As shown, in the present embodiment, the screw conveyor 200 includes a conveying cylinder 210, the outer wall of the conveying cylinder 210 and the side wall of the cover plate 131 are plugged and fixed, the interior of the conveying cylinder 210 is rotatably connected to a conveying shaft 211, the outer wall of the conveying shaft 211 is fixedly connected to a spiral blade 212, a feed hopper 214 is provided at the end of the conveying cylinder 210 located outside the cover shell 130, a motor 213 is fixedly connected to the end side of the conveying cylinder 210, the motor shaft of the motor 213 and one end of the conveying shaft 211 are transmission-connected, and a discharge pipe 215 is provided at the end of the conveying cylinder 210 located inside the cover shell 130.
[0028] In this embodiment, the motor shaft of the driving motor 213 is driven to the conveying shaft 211, and the material is put into the conveying cylinder 210 from the feed hopper 214. The material will be pushed by the spiral blade 212 under the rotation of the conveying shaft 211, and conveyed to the discharge pipe 215, and finally fall to the position of the two-stage pushing mechanism 300 through the discharge pipe 215, which is convenient for subsequent separation. By adopting the spiral pushing method, it can ensure that the herbicide material with a high solid content can smoothly enter the centrifuge, reducing the problem of feed blockage.
[0029] like Figure 2-4As shown, in this embodiment, the inner top surface of the installation box 120 is fixedly connected to the motor frame 121, the inside of the motor frame 121 is fixedly connected to the motor 122, the motor shaft of the motor 122 is transmission-connected to the gear 123, the two-stage pushing mechanism 300 includes a motor 310, the bottom surface of the motor 310 is fixedly connected to the top surface of the base 110, the motor shaft of the motor 310 is transmission-connected to the hollow shaft 312 through a pulley 311, the outer wall of the hollow shaft 312 is rotationally connected to the installation box 120, the outer wall of the hollow shaft 312 is rotationally sleeved with a sleeve 323, the outer wall of the sleeve 323 is rotationally connected to the side walls of the installation box 120 and the cover 130, and the sleeve 323 is rotationally connected to the side walls of the cover 130. The end portion located inside the housing 130 is fixedly connected with the outer drum 320, the end side of the outer drum 320 is fixedly connected with the outer screen 321, the outer wall of the outer screen 321 close to the end is in contact with the inner wall of the baffle 133, the outer wall of the sleeve 323 is sleeved and fixed with a gear ring 322, the gear ring 322 and the gear 123 are meshed for transmission, the inside of the hollow shaft 312 is fixedly connected with the electric telescopic rod 330, the end portion of the electric telescopic rod 330 is fixedly connected with the inner drum 331, the end side of the inner drum 331 is fixedly connected with the inner screen 332, the outer wall of the inner screen 332 is in contact with the inner wall of the outer screen 321, and the inner wall of the inner drum 331 is fixedly connected with the material dispensing tray 400.
[0030] In a specific implementation, the motor shaft of the driving motor 310 is transmitted to the hollow shaft 312 through the pulley 311, so that it drives the inner drum 331 and the inner screen 332 to rotate, and at the same time, the motor shaft of the driving motor 122 is transmitted to the gear 123, so that the gear 123 and the gear ring 322 are meshed and transmitted, so that the sleeve 323 drives the outer drum 320 and the outer drum 320 to rotate, and the material introduced from the screw conveyor 200 will fall on the inner screen 332, and realize the preliminary solid-liquid powder under the action of centrifugal force, the solid will remain on the inner wall of the inner screen 332, and the liquid will pass through The liquid passes through the sieve holes and is discharged from the liquid discharge port 135. The electric telescopic rod 330 is controlled to drive the inner drum 331 and the inner screen 332 to reciprocate, so that the filter cake formed on the inner screen 332 is gradually pushed to the area of the outer screen 321 by the inner screen 332, and is further dehydrated by the greater centrifugal force caused by the rotating outer screen 321, thereby improving the separation efficiency. Since the screw conveyor 200 is always feeding, and the inner drum 331 and the inner screen 332 are pushing the material reciprocatingly, the dehydrated filter cake on the outer screen 321 will gradually move forward and finally be discharged from the solid discharge port 134.
[0031] Embodiment 2
[0032] On the basis of the first embodiment, in order to prevent the material from falling vertically from the discharge pipe 215 directly onto the inner screen 332 to cause accumulation and uneven distribution.
[0033] like Figure 2 and 5As shown, in the present embodiment, the distribution plate 400 includes a side panel 1 410 and a side panel 2 411, and a plurality of diverter plates 413 are fixedly connected at equal angles between the side panel 1 410 and the side panel 2 411, a connecting column 414 is fixedly connected to the side wall of the side panel 2 411, and the other end of the connecting column 414 is fixedly connected to the inner wall of the inner rotating drum 331, and a circular hole 412 matching the discharge pipe 215 is opened on the side wall of the side panel 1 410.
[0034] In specific implementation, the connecting column 414 and the inner drum 331 are fixedly connected. When the hollow shaft 312 drives the inner drum 331 to rotate, the distribution plate 400 will also rotate accordingly. When the material enters the distribution plate 400 from the circular hole 412 through the discharge pipe 215, the material is evenly dispersed on the inner wall of the inner drum 331 through the rotating distribution plate 400 and a plurality of arc-shaped diverter plates 413 fixed at equal angles. This uniform distribution helps to improve the separation effect and operating efficiency and reduce the situation where the material is difficult to separate.
[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0036] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A two-stage pusher centrifuge, characterized in that: The invention comprises a supporting body (100), wherein the supporting body (100) comprises a base (110), wherein four corners of the bottom surface of the base (110) are fixedly connected to supporting legs (111), the top surface of the base (110) is fixedly connected to an installation box (120), the side wall of the installation box (120) is fixedly connected to a cover shell (130), the end side of the cover shell (130) is fixedly connected to a cover plate (131), the side wall of the cover plate (131) is plugged and fixed with a screw conveyor (200), and the outer wall of the cover shell (130) is provided with a liquid discharge port (135), the inner wall of the cover shell (130) is fixedly connected with baffle plate 1 (132) and baffle plate 2 (133), the bottom of the cover shell (130) is provided with a solid discharge port (134) between baffle plate 1 (132) and baffle plate 2 (133), the installation box (120) and the cover shell (130) are rotatably connected with a two-stage pushing mechanism (300), the two-stage pushing mechanism (300) includes a motor three (310), the bottom surface of the motor three (310) is fixedly connected with the top surface of the base (110), and the motor three (310) ) is connected to a hollow shaft (312) through a pulley (311); the outer wall of the hollow shaft (312) is rotatably connected to the installation box (120); the outer wall of the hollow shaft (312) is rotatably sleeved with a sleeve (323); the outer wall of the sleeve (323) is rotatably connected to the installation box (120) and the side wall of the cover shell (130); the end of the sleeve (323) located inside the cover shell (130) is fixedly connected to an outer drum (320); the end side of the outer drum (320) is fixedly connected to an outer screen (321); the outer screen (321) is fixedly connected to the outer drum (320); 1) The outer wall near the end is in contact with the inner wall of the second baffle (133); the outer wall of the sleeve (323) is sleeved and fixed with a gear ring (322); the interior of the hollow shaft (312) is fixedly connected with an electric telescopic rod (330); the end of the electric telescopic rod (330) is fixedly connected with an inner rotating drum (331); the end side of the inner rotating drum (331) is fixedly connected with an inner screen (332); the outer wall of the inner screen (332) is in contact with the inner wall of the outer screen (321); and the inner wall of the inner rotating drum (331) is fixedly connected with a material distribution plate (400).
2. A two-stage pusher centrifuge according to claim 1, characterized in that: The screw conveyor (200) comprises a conveying cylinder (210), the outer wall of the conveying cylinder (210) and the side wall of the cover plate (131) are plugged and fixed, the interior of the conveying cylinder (210) is rotatably connected to a conveying shaft (211), the outer wall of the conveying shaft (211) is fixedly connected to a spiral blade (212), a feed hopper (214) is provided at the end of the conveying cylinder (210) located outside the cover shell (130), a second motor (213) is fixedly connected to the end side of the conveying cylinder (210), the motor shaft of the second motor (213) is drivingly connected to one end of the conveying shaft (211), and a discharge pipe (215) is provided at the end of the conveying cylinder (210) located inside the cover shell (130).
3. A two-stage pusher centrifuge according to claim 1, characterized in that: The inner top surface of the installation box (120) is fixedly connected to a motor frame (121), the interior of the motor frame (121) is fixedly connected to a motor 1 (122), the motor shaft of the motor 1 (122) is transmission-connected to a gear (123), and the gear ring (322) and the gear (123) are meshed for transmission.
4. A two-stage pusher centrifuge according to claim 1, characterized in that: The material distribution plate (400) includes a side plate one (410) and a side plate two (411), a plurality of diverter plates (413) are fixedly connected at equal angles between the side plate one (410) and the side plate two (411), a connecting column (414) is fixedly connected to the side wall of the side plate two (411), the other end of the connecting column (414) is fixedly connected to the inner wall of the inner rotating drum (331), and a circular hole (412) matching the discharge pipe (215) is opened on the side wall of the side plate one (410).