Die for producing right upper bracket of collecting pipe
By using an L-shaped shaping chamber instead of the V-shaped single-process mold in the upper right bracket production mold of the current collector pipe, combined with the design of the molding punch, the problem of unstable dimensions of the upper right bracket of the current collector pipe is solved, and higher production stability and reduction of scrapping rate are achieved.
Patent Information
- Application Number
- CN202421912978.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-08
AI Technical Summary
In the prior art, the production of the upper right bracket of the current collector pipe uses a V-shaped single-process mold, which leads to too small spacing between adjacent chambers during the pressing process, resulting in unstable size of the upper right bracket and high scrap rate.
The L-shaped shaping chamber is used instead of the V-shaped single-process mold, and the plate is pressed and molded by a molding punch and the L-shaped shaping chamber to produce the upper right bracket of the current collector.
It effectively prevents connections at the corners during the forming of the upper right bracket of the current collector, solves the problem of unstable dimensions of the upper right bracket in the traditional method, and improves the dimensional stability of the produced bracket.
Smart Images

Figure CN222890435U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of spare parts production, and specifically discloses a production mold for a right upper bracket of a collecting pipe. Background Art
[0002] The manifold is a pipe used between two storage chambers to connect the two storage chambers. During the installation of the manifold, a bracket is required to support and protect the ends or the entire manifold. Specifically, a combined bracket is usually used to install and fix the manifold. The combined bracket can be divided into a left bracket and a right bracket, and each side bracket can be divided into an upper bracket and a lower bracket.
[0003] In the prior art, the production of the upper right bracket is usually performed by pressing the plate with a single-process mold, specifically, by pressing the plate with a V-shaped single-process mold. During the pressing process of the V-shaped single-process mold, since the internal pressing chamber is V-shaped, the distance between adjacent chambers is too small during the pressing process, resulting in unstable dimensions of the upper right bracket and a high scrap rate.
[0004] Therefore, in view of this, the inventor provides a production mold for the upper right bracket of the collecting pipe to solve the above-mentioned problem. Utility Model Content
[0005] The utility model aims to solve the problem that the traditional production of the right upper bracket of the collecting pipe uses a V-shaped single-process mold for pressing and forming, and the distance between adjacent chambers is too small during the pressing process, resulting in unstable size of the pressed right upper bracket.
[0006] In order to achieve the above-mentioned purpose, the basic scheme of the utility model provides a production mold for the right upper bracket of the manifold, including:
[0007] An upper interlayer, the upper interlayer comprising an upper die base, an upper clamping plate detachably connected to the inner side of the upper die base, and a forming punch detachably connected to the inner side of the upper clamping plate;
[0008] A lower interlayer is arranged opposite to the upper interlayer, and the lower interlayer comprises a lower die base, a lower pad detachably connected to the inner side of the lower die base, and a lower template detachably connected to the inner side of the lower pad;
[0009] A moving cavity for accommodating the movement of the plate is provided between the lower template and the forming punch, and a shaping cavity for the forming punch to press into and shape the plate is also provided on the inner side of the lower template. The thickness of the shaping cavity gradually deepens along the moving direction of the plate and forms an L-shaped shaping cavity. Both ends of the L-shaped shaping cavity are horizontal, and the height of one end is higher than the height of the other end. An arc-shaped transition section opening inward is formed between the two ends of the L-shaped shaping cavity, and the height of the arc-shaped transition section is not higher than the height of the two end ends.
[0010] Furthermore, a gap is formed between the L-shaped shaping chamber and the outer wall of the lower template.
[0011] Furthermore, at least one set of positioning pins is provided between the forming punch and the upper clamping plate.
[0012] Furthermore, a supporting structure is provided at the bottom of the lower interlayer.
[0013] Furthermore, the support structure includes a lower support plate and a plurality of lower foot pads detachably connected to the inner side of the lower support plate, and the tops of the lower foot pads are detachably connected to the bottom of the lower mold base.
[0014] Furthermore, a plurality of fixing clamps for fixing the plate are provided circumferentially on the lower template on the outer side of the L-shaped shaping chamber.
[0015] The principle and effect of this scheme are:
[0016] 1. Compared with the prior art, the utility model replaces the V-shaped single-process mold with an L-shaped shaping chamber. After the plate is moved into the L-shaped shaping chamber and fixed, the plate is pressed and formed by a forming punch in cooperation with the L-shaped shaping chamber to produce the upper right bracket of the collecting pipe.
[0017] 2. Compared with the prior art, the L-shaped shaping chamber of the utility model can prevent the existence of connection at the corner during the molding process of the upper right bracket of the collecting pipe, because the turning angle of the L-shaped shaping chamber is greater than the turning angle of the V-shaped single-process mold. This can prevent the corner sizes of the upper right bracket of the collecting pipe from being different during the molding process, and solve the problem that the traditional production of the upper right bracket of the collecting pipe uses a V-shaped single-process mold for pressing and forming, and the size of the upper right bracket is unstable due to the small distance between adjacent chambers during the pressing process.
[0018] 3. Compared with the prior art, an arc-shaped transition section with an opening inward and a height lower than the height of the end portions of the two ends is formed between the two ends of the L-shaped shaping chamber of the utility model. When the collecting pipe is clamped, the outer wall of the collecting pipe can be directly adhered to through the arc-shaped transition section, and the collecting pipe can be directly pressed when the upper right bracket is closed, so that the installation is tighter. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 A schematic diagram of a production mold for a right upper bracket of a manifold proposed in an embodiment of the present application is shown;
[0021] Figure 2 A schematic diagram of a production mold for the upper right bracket of a collecting pipe proposed in an embodiment of the present application is shown. DETAILED DESCRIPTION
[0022] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0023] The reference numerals in the drawings of the specification include: upper die base 1, upper clamping plate 2, forming punch 3, fixed clamping block 4, lower mold plate 5, lower pad 6, lower die base 7, lower foot pad 8, lower support plate 9, positioning pin 10, and shaping chamber 11.
[0024] A mold for producing the upper right bracket of a manifold, for example Figure 1 As shown:
[0025] The utility model comprises an upper interlayer and a lower interlayer. During use, the upper interlayer and the lower interlayer are respectively installed on a slide block and a table top of a press machine.
[0026] Specifically, the upper sandwich layer includes an upper die base 1 installed on the inner side of the slide of the press, an upper clamping plate 2 installed on the inner side of the upper die base 1 , and a forming punch 3 installed on the inner side of the upper clamping plate 2 .
[0027] The lower interlayer is arranged opposite to the upper interlayer, and the lower interlayer comprises a lower die base 7 installed on the table, a lower pad 6 installed on the inner side of the lower die base 7 , and a lower template 5 installed on the inner side of the lower pad 6 .
[0028] A moving cavity for accommodating the movement of the plate is formed between the lower template 5 and the forming punch 3, and a shaping cavity is opened on the inner side of the lower template 5 for the forming punch 3 to be pressed in and shape the plate so that it is formed into the upper right bracket of the collecting pipe during the stamping process. In this embodiment, the thickness of the shaping cavity gradually deepens along the moving direction of the plate and forms an L-shaped shaping chamber 11. Correspondingly, the bottom end face of the forming punch 3 also changes with the depth of the L-shaped shaping chamber 11.
[0029] like Figure 2 As shown, the two ends of the L-shaped shaping chamber 11 are kept horizontal, and the height of the left end is higher than that of the right end. An arc-shaped transition section with an opening inward is formed between the left and right ends of the L-shaped shaping chamber 11, and the top of the arc-shaped transition section is flush with the height of the left end. The plate formed by the arc-shaped transition section plays a role in wrapping the manifold. A plurality of fixing clamps 4 for fixing the plate are also circumferentially installed on the lower template 5 outside the L-shaped shaping chamber 11.
[0030] A gap is formed between the L-shaped shaping chamber 11 and the outer wall of the lower template 5 .
[0031] In this embodiment, a group of positioning pins 10 are arranged between the forming punch 3 and the upper clamping plate 2 .
[0032] A fixed support structure is also installed at the bottom of the lower interlayer, and the fixed support structure includes a lower support plate 9 and a plurality of lower foot pads 8 respectively installed on the inner side of the lower support plate 9 , and the tops of the lower foot pads 8 are all installed on the bottom of the lower mold base 7 .
[0033] When the utility model is used, the plate is placed in the L-shaped shaping chamber 11, the slider of the press is started, the plate fixed by the fixing clamp 4 is pressed into the L-shaped shaping chamber 11 and the upper right bracket is prepared. The upper right bracket formed by the arc portion plays a supporting role for the collecting pipe.
[0034] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A production mold for the upper right bracket of a manifold, characterized in that: include: An upper interlayer, the upper interlayer comprising an upper die base, an upper clamping plate detachably connected to the inner side of the upper die base, and a forming punch detachably connected to the inner side of the upper clamping plate; A lower interlayer is arranged opposite to the upper interlayer, and the lower interlayer comprises a lower die base, a lower pad detachably connected to the inner side of the lower die base, and a lower template detachably connected to the inner side of the lower pad; A moving cavity for accommodating the movement of the plate is provided between the lower template and the forming punch, and a shaping cavity for the forming punch to press into and shape the plate is also provided on the inner side of the lower template. The thickness of the shaping cavity gradually deepens along the moving direction of the plate and forms an L-shaped shaping cavity. Both ends of the L-shaped shaping cavity are horizontal, and the height of one end is higher than the height of the other end. An arc-shaped transition section opening inward is formed between the two ends of the L-shaped shaping cavity, and the height of the arc-shaped transition section is not higher than the height of the two end ends.
2. A production mold for the upper right bracket of a manifold according to claim 1, characterized in that: A gap is formed between the L-shaped shaping chamber and the outer wall of the lower template.
3. A production mold for the upper right bracket of a manifold according to claim 1, characterized in that: At least one set of positioning pins is arranged between the forming punch and the upper clamping plate.
4. A production mold for the upper right bracket of a manifold according to claim 1, characterized in that: A supporting structure is provided at the bottom of the lower interlayer.
5. A production mold for the upper right bracket of a manifold according to claim 4, characterized in that: The supporting structure comprises a lower support plate and a plurality of lower foot pads detachably connected to the inner side of the lower support plate, and the tops of the lower foot pads are detachably connected to the bottom of the lower mold base.
6. A production mold for the upper right bracket of a manifold according to claim 1, characterized in that: A plurality of fixing clamps for fixing the plate are provided circumferentially on the lower template outside the L-shaped shaping chamber.