Assembly table of PC automatic production line

By designing a PC automatic production line assembly table with symmetrical turntables and automated adjustment functions, the problem of traditional assembly tables being unable to adapt to workpieces of different sizes and shapes and lacking automated adjustments is solved, and an efficient, flexible and precise assembly process is achieved.

CN222891416UActive Publication Date: 2025-05-23QINGDAO DEHENG CONSTR IND CO LTD
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Patent Information

Application Number
CN202421065510.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-05-23
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The traditional PC assembly table lacks flexible fixing and assembly capabilities, cannot adapt to workpieces of different sizes and shapes, and does not have automatic adjustment functions, which increases the labor intensity and assembly error of the operator, making it difficult to adjust the docking angle of the PC parts.

Method used

An assembly table for an automatic PC production line is designed, using two rotors with symmetrical settings. One rotor is equipped with movable fixtures with adjustable spacing and the other rotor is equipped with fixed ply plates with adjustable spacing. By driving the motor to drive the rotor to rotate, combining the design of hydraulic cylinders and adjusting screws, automatic adjustment and precise assembly are achieved.

Benefits of technology

It improves assembly flexibility and efficiency, reduces manual operation, enhances the degree of automation and accuracy of assembly, can adapt to workpieces of different sizes and shapes, and can adjust the butt angle of PC parts, improving the flexibility and diversity of the production line.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222891416U_ABST
    Figure CN222891416U_ABST
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Abstract

The utility model relates to the technical field of PC production line equipment, in particular to an assembly table of an automatic PC production line, which comprises an assembly table, two turntables are symmetrically and rotatably mounted at the top of the assembly table, two movable clamps with an adjustable distance are mounted at the top of one turntable, two fixed clamping plates with an adjustable distance are mounted at the top of the other turntable, and the two fixed clamping plates are symmetrically and rotatably mounted at the top of the assembly table. The movable clamp comprises a mounting frame, and a movable clamping plate capable of moving left and right is mounted in the mounting frame. According to the utility model, through the two symmetrically arranged rotating discs, one rotating disc is provided with the movable clamp with the adjustable distance, and the other rotating disc is provided with the fixed clamping plate with the adjustable distance, so that workpieces with different sizes can be conveniently and flexibly fixed and assembled. And meanwhile, the rotating disc can be driven by the driving motor to rotate, the assembling flexibility and efficiency are improved, the movable clamping plate in the movable clamp can facilitate butt joint of the two PC parts, and the using convenience is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PC production line equipment, in particular to an assembly table for a PC automatic production line. Background Art

[0002] In the PC (precast concrete) production line, the assembly table is one of the key equipment used to accurately assemble different parts together. However, the traditional assembly table design often has some problems.

[0003] First, traditional assembly tables usually do not have flexible fixing and assembly capabilities and cannot adapt to workpieces of different sizes and shapes. This results in frequent tooling changes and equipment adjustments during the production process, reducing production efficiency and increasing production costs.

[0004] Secondly, traditional assembly tables usually do not have automatic adjustment functions, and manual movement and adjustment of fixtures and clamps are required, which not only increases the labor intensity of operators, but also easily leads to errors, affecting assembly accuracy and quality.

[0005] In addition, when the PC parts are clamped, their angles are fixed, so the docking angles of the PC parts cannot be adjusted according to installation requirements, which makes it difficult to complete some assembly tasks that require special angles, reducing the flexibility and diversity of the production line. In view of this, we propose an assembly table for a PC automatic production line. Utility Model Content

[0006] In order to make up for the above shortcomings, the utility model provides an assembly table for a PC automatic production line.

[0007] The technical solution of the utility model is:

[0008] The assembly table of the PC automatic production line includes an assembling table, wherein two turntables are symmetrically installed on the top of the assembling table for rotation, wherein two movable clamps with adjustable spacing are installed on the top of one of the turntables, and two fixed clamps with adjustable spacing are installed on the top of the other turntable, wherein the movable clamps include a mounting frame, wherein a movable clamp that can be moved left and right is installed inside the mounting frame, and the movable clamp is slidably connected to the mounting frame, and two driving motors for driving the two turntables to rotate are symmetrically installed on the bottom of the assembling table.

[0009] As a preferred technical solution, each of the turntables is symmetrically fixedly connected to a fixing plate, each fixing plate is fixedly mounted with a first hydraulic cylinder, and the mounting frame and the fixing clamping plate are fixedly connected to the piston rod of the first hydraulic cylinder.

[0010] As a preferred technical solution, a base is provided under the assembly table, a support frame is welded on the top of the base, two connecting blocks are symmetrically welded on the bottom of the assembly table, and the support frame is hinged between the two connecting blocks through a hinge shaft.

[0011] As a preferred technical solution, two second hydraulic cylinders are symmetrically hingedly installed on one side of the top of the base, and the piston rods of the second hydraulic cylinders are hinged to the bottom of the assembly table.

[0012] As a preferred technical solution, a limiting strip slidably connected to the movable clamping plate is symmetrically and integrally formed on the inner wall of the mounting frame.

[0013] As a preferred technical solution, an adjusting screw is rotatably installed inside the mounting frame, the adjusting screw is threadedly connected to the movable clamping plate, and an adjusting motor for driving the adjusting screw to rotate is installed on the outer wall of the mounting frame.

[0014] As a preferred technical solution, when the piston rod of the second hydraulic cylinder is extended to its longest position, the assembly platform is horizontal.

[0015] As a preferred technical solution, the front outer wall of the movable clamping plate protrudes to the outside of the mounting frame, and anti-slip plates are fixedly installed on the outer walls of the movable clamping plate and the fixed clamping plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The utility model has two symmetrically arranged turntables, one turntable is equipped with a movable clamp with adjustable spacing, and the other is equipped with a fixed clamp with adjustable spacing, which is convenient for flexible fixing and assembly of workpieces of different sizes. At the same time, the turntable can be driven to rotate by a driving motor, which improves the flexibility and efficiency of assembly. The movable clamp in the movable clamp can facilitate the docking of two PC parts, effectively improving the convenience during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 For the utility model Figure 1 Side view of

[0020] Figure 3 For the utility model Figure 1 A front view of

[0021] Figure 4 It is a structural schematic diagram of the movable clamp in the utility model.

[0022] The meaning of each number in the figure is:

[0023] 1. Assembly table; 10. Turntable; 11. Fixed plate; 12. First hydraulic cylinder; 13. Driving motor; 2. Base; 3. Support frame; 30. Mounting slot; 4. Connecting block; 5. Hinge shaft; 6. Movable clamp; 60. Mounting frame; 61. Movable splint; 62. Limiting strip; 63. Adjusting screw rod; 64. Adjusting motor; 7. Fixed splint; 8. Anti-skid plate; 9. Second hydraulic cylinder. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0026] The assembly table of the PC automatic production line includes an assembly table 1, and two turntables 10 are symmetrically installed on the top of the assembly table 1, two movable clamps 6 with adjustable spacing are installed on the top of one of the turntables 10, and two fixed clamps 7 with adjustable spacing are installed on the top of the other turntable 10, and the movable clamp 6 includes a mounting frame 60, and a movable clamp 61 that can move left and right is installed inside the mounting frame 60, and the movable clamp 61 is slidably connected with the mounting frame 60. Two driving motors 13 are symmetrically installed at the bottom of the assembly table 1 for driving the two turntables 10 to rotate. Through the two symmetrically arranged turntables 10, one turntable 10 is equipped with an adjustable spacing movable clamp 6, and the other is equipped with an adjustable spacing fixed clamp 7, which is convenient for flexible fixing and assembly of workpieces of different sizes. At the same time, the turntable 10 can be driven to rotate by the driving motor 13, which improves the flexibility and efficiency of assembly, and the movable clamp 61 in the movable clamp 6 can facilitate the docking of two PC parts, effectively improving the convenience during use.

[0027] As a preferred embodiment of the present invention, each turntable 10 is symmetrically fixedly connected with a fixing plate 11, each fixing plate 11 is fixedly mounted with a first hydraulic cylinder 12, and the mounting frame 60 and the fixing clamping plate 7 are fixedly connected with the piston rod of the first hydraulic cylinder 12. By installing the first hydraulic cylinder 12 on each turntable 10, the automatic movement and adjustment of the clamp and the clamping plate are realized, and the automation and accuracy of the assembly are further improved.

[0028] As a preferred embodiment of the present invention, a base 2 is provided below the assembly platform 1, a support frame 3 is welded on the top of the base 2, two connecting blocks 4 are symmetrically welded on the bottom of the assembly platform 1, and the support frame 3 is hinged between the two connecting blocks 4 through a hinge shaft 5. The assembly platform 1 is connected to the support frame 3 on the base 2 through the connecting block 4 and the hinge shaft 5. This design enables the assembly platform 1 to have a certain tilt adjustment capability, thereby facilitating assembly operations at certain specific angles. It should be supplemented that the support frame 3 is provided with a mounting slot 30 for the drive motor 13 to rotate.

[0029] As a preferred embodiment of the present invention, two second hydraulic cylinders 9 are symmetrically hingedly installed on one side of the top of the base 2, and the piston rods of the second hydraulic cylinders 9 are hingedly connected to the bottom of the assembly table 1. By installing the second hydraulic cylinders 9, the tilt angle of the assembly table 1 can be adjusted, which increases the diversity and flexibility of assembly.

[0030] As a preferred embodiment of the present invention, a limiting strip 62 is symmetrically formed on the inner wall of the mounting frame 60 and is slidably connected to the movable clamping plate 61. The design of the limiting strip 62 ensures the stable sliding of the movable clamping plate 61 in the mounting frame 60, thereby improving the accuracy and stability of clamping.

[0031] As a preferred embodiment of the present invention, an adjusting screw 63 is rotatably mounted inside the mounting frame 60, the adjusting screw 63 is threadedly connected to the movable clamping plate 61, and an adjusting motor 64 for driving the adjusting screw 63 to rotate is mounted on the outer wall of the mounting frame 60. Through the cooperation of the adjusting screw 63 and the adjusting motor 64, the movement of the movable clamping plate 61 can be accurately controlled, thereby driving the PC part clamped in the movable clamping plate 61 to move to achieve docking.

[0032] As a preferred embodiment of the present invention, when the piston rod of the second hydraulic cylinder 9 is extended to the longest position, the assembly platform 1 is horizontal. This ensures that when the piston rod of the second hydraulic cylinder 9 is extended to the longest position, the assembly platform 1 can remain horizontal, providing a stable working platform for assembly operations.

[0033] As a preferred embodiment of the present invention, the front outer wall of the movable clamping plate 61 protrudes to the outside of the mounting frame 60, and an anti-slip plate 8 is fixedly installed on the outer walls of the movable clamping plate 61 and the fixed clamping plate 7. The anti-slip plate 8 installed on the outer walls of the movable clamping plate 61 and the fixed clamping plate 7 increases the stability when clamping the workpiece, preventing the workpiece from sliding during the assembly process.

[0034] When the assembly table of the PC automatic production line of the utility model is in use, after the PC part is placed between the movable clamp 6 and the fixed clamp 7, the first hydraulic cylinder 12 starts to work, pushing the mounting frame 60 and the fixed clamp 7 to move toward the middle, so that the PC part is firmly clamped between the movable clamp 6 and the fixed clamp 7. The design of the anti-slip plate 8 increases the stability of the clamping and prevents the PC part from sliding during the assembly process. The drive motor 13 starts to work, driving the turntable 10 to rotate, aligning the butted parts of the two PC parts, and then driving the adjusting screw 63 to rotate through the adjusting motor 64, so as to accurately control the position of the movable clamp 61 in the mounting frame 60. Since the movable clamp 61 is threadedly connected to the adjusting screw 63, the rotation of the adjusting screw 63 causes the movable clamp 61 to move left and right inside the mounting frame 60, driving one of the PC parts to move, and then the two PC parts can be butted to complete the assembly.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An assembly station for a PC automatic production line, comprising an assembly station (1), characterized in that: Two turntables (10) are symmetrically mounted on the top of the assembly table (1), wherein two movable clamps (6) with adjustable spacing are mounted on the top of one of the turntables (10), and two fixed clamps (7) with adjustable spacing are mounted on the top of the other turntable (10), wherein the movable clamps (6) include a mounting frame (60), wherein a movable clamp (61) movable leftward and rightward is mounted inside the mounting frame (60), and the movable clamp (61) is slidably connected to the mounting frame (60), and two driving motors (13) are symmetrically mounted on the bottom of the assembly table (1), respectively used for driving the two turntables (10) to rotate.

2. The assembly station of the PC automatic production line according to claim 1, characterized in that: Each of the rotating discs (10) is symmetrically fixedly connected to a fixing plate (11), each fixing plate (11) is fixedly mounted to a first hydraulic cylinder (12), and the mounting frame (60) and the fixing clamping plate (7) are both fixedly connected to the piston rod of the first hydraulic cylinder (12).

3. The assembly station of the PC automatic production line according to claim 2, characterized in that: A base (2) is provided below the assembly platform (1), a support frame (3) is welded to the top of the base (2), two connecting blocks (4) are symmetrically welded to the bottom of the assembly platform (1), and the support frame (3) is hinged between the two connecting blocks (4) via a hinge shaft (5).

4. The assembly station of the PC automatic production line as claimed in claim 3, characterized in that: Two second hydraulic cylinders (9) are symmetrically hingedly mounted on one side of the top of the base (2), and the piston rods of the second hydraulic cylinders (9) are hingedly connected to the bottom of the assembly platform (1).

5. The assembly station of the PC automatic production line as claimed in claim 4, characterized in that: A limiting strip (62) slidably connected to the movable clamping plate (61) is symmetrically integrally formed on the inner wall of the mounting frame (60).

6. The assembly station of the PC automatic production line according to claim 5, characterized in that: An adjusting screw rod (63) is rotatably mounted inside the mounting frame (60), the adjusting screw rod (63) being threadedly connected to the movable clamping plate (61), and an adjusting motor (64) for driving the adjusting screw rod (63) to rotate is mounted on the outer wall of the mounting frame (60).

7. The assembly station of the PC automatic production line according to claim 6, characterized in that: When the piston rod of the second hydraulic cylinder (9) is extended to its longest position, the assembly platform (1) is horizontal.

8. The assembly station of the PC automatic production line according to claim 7, characterized in that: The front outer wall of the movable clamping plate (61) protrudes to the outside of the mounting frame (60), and an anti-slip plate (8) is fixedly mounted on the outer walls of the movable clamping plate (61) and the fixed clamping plate (7).