Anti-adhesion electrolyte transfer product tank easy to empty

By designing an adjustable cylinder, guide plate, sliding rod and scraper in the electrolyte transfer tank, the waste problem caused by electrolyte adhesion is solved, and the complete cleaning of the electrolyte in the tank and the long-term use of the equipment is achieved.

CN222892477UActive Publication Date: 2025-05-23SHANGHAI ENTROPYYAN NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421987654.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-05-23
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The electrolyte is prone to adhere to the inner wall of the transfer tank, resulting in the inability to completely empty and causing waste.

Method used

An electrolyte transfer product tank that is easy to clear is designed. It uses an adjustable cylinder to drive the guide plate and slide rod. The scraper is pushed to fit the inner wall of the tank body, and the stirring rod and scraper are rotated by the motor to scrape off the residual electrolyte.

Benefits of technology

The complete emptiation of the electrolyte is achieved, reducing waste, and through the design of stirring and scraper, the electrolyte precipitation and scraper wear are reduced, and the service life of the equipment is extended.

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Abstract

The utility model discloses an easy-to-empty anti-adhesion electrolyte transfer product tank, which comprises a tank body, the outer surface of the tank body is fixedly provided with a chassis frame, one end of the tank body far away from an injection port is fixedly provided with a discharge port, the tank body is internally and rotatably provided with a transmission shaft, a rotating mechanism is arranged between the tank body and the transmission shaft, and the tank body and the transmission shaft are fixedly provided with the chassis frame. And residual electrolyte on the inner wall of the tank body can be removed through the rotating mechanism. According to the anti-adhesion electrolyte transfer product tank easy to empty, after electrolyte is discharged from the tank body, the capacity of the remaining electrolyte is observed through the liquid level communicating vessel, after the electrolyte is discharged completely, the adjustable air cylinder can be started to push the guide disc, the inclined face of the guide disc is made to make contact with the sliding rod, the sliding rod is opened towards the two sides, and the scraping plate is pushed out; the side surfaces of the scrapers are attached to the inner surface of the tank body, the scrapers are driven to rotate along with starting of the motor, electrolyte on the inner wall of the tank body is scraped off, and the electrolyte is discharged from the discharging port along the inclined face of the bottom of the tank body, so that waste is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrolyte transfer, in particular to an electrolyte transfer product tank which is easy to empty and prevents adhesion. Background Art

[0002] Electrolyte is a medium used in the manufacture of chemical batteries, electrolytic capacitors and other components. Electrolyte can provide ions for chemical batteries and electrolytic capacitors in operation and ensure reversible chemical reactions during the operation. It is the preferred material for making chemical batteries and electrolytic capacitors. In the current production of electrolyte, the electrolyte from the electrolyte closed storage tank is injected into the transfer container through a pipe to facilitate the transportation and use of small batches. However, during the use process, the inner wall of the transfer tank is very easy to adhere to the electrolyte, causing the electrolyte to remain on the wall of the storage tank, resulting in the inability to empty it, which will cause a waste of electrolyte. Utility Model Content

[0003] The utility model aims to provide an easy-to-empty and anti-adhesion electrolyte transfer product tank to solve the problem in the above background technology that the electrolyte will remain on the inner wall of the transfer tank and cannot be completely discharged, resulting in waste.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an easy-to-empty and anti-adhesion electrolyte transfer product tank, comprising a tank body, a chassis frame fixedly installed on the outer surface of the tank body, and a gap is left between the chassis frame and the ground, and a gap is left on the outer surface of the chassis frame, a motor is fixedly installed on the outer surface of the tank body away from the chassis frame, and the motor and the tank body are concentrically designed, and two injection ports are fixedly installed on the outer surface of the tank body, a discharge port is fixedly opened at the end of the tank body away from the injection port, and the discharge port is concentrically designed with the tank body, and a section of the tank body close to the discharge port is inclined, a transmission shaft is rotatably installed inside the tank body, and one end of the transmission shaft is connected to the output end of the motor, a rotating mechanism is arranged between the tank body and the transmission shaft, and the electrolyte remaining on the inner wall of the tank body can be removed by the rotating mechanism.

[0005] Preferably, the rotating mechanism includes: a stirring rod, which is fixedly mounted on the outer surface of the transmission shaft, and the transmission shaft and the stirring rod are concentrically designed, an adjustable cylinder is fixedly mounted on the outer surface of the tank body, and the output end of the adjustable cylinder passes through the outer surface of the tank body, a guide plate is provided inside the tank body, and the guide plate is connected to the output end of the adjustable cylinder, and the end of the guide plate away from the motor is inclined, scrapers are slidably mounted on the outer surfaces of both sides of the stirring rod, and a sliding rod is fixedly mounted on one end of the scraper, the sliding rod is slidably connected to the stirring rod, and a spring is provided between the scraper and the stirring rod.

[0006] By adopting the above technical solution, when it is necessary to scrape the inner wall of the tank to remove the electrolyte hanging on the wall, the adjustable cylinder can be started to drive the guide plate to move inside the tank, so that the guide plate pushes the sliding rod to open to both sides, so that the scraper extends from the stirring rod and fits against the inner wall of the tank. As the motor rotates, the transmission shaft and the stirring rod are driven to rotate, and the electrolyte remaining on the inner wall of the tank is scraped off, and the electrolyte is discharged from the discharge port along the inclined surface of the bottom of the tank without causing waste.

[0007] Preferably, the adjustable cylinder is fixed on the outer surface of the tank body with the motor as the center, and the motor and the guide plate are concentrically designed. The three adjustable cylinders are arranged on the outer surface of the tank body, and a rolling body is arranged at one end of the sliding rod, and the rolling body of the sliding rod is located directly below the guide plate.

[0008] By adopting the above technical solution, the concentric design of the guide plate can prevent the sliding rod from being offset and stuck during rotation. At the same time, the telescopic length of the adjustable cylinder can be adjusted so that the scraper can fit the inner wall of the tank again after wear. At the same time, the rolling element of the sliding rod can reduce the friction of the sliding rod rotating on the guide plate, making the rotation smoother.

[0009] Preferably, a protection frame is fixedly mounted on the outer surface of the chassis frame, and the protection frame is designed in a concave shape, the tank body is located inside the protection frame, and the height of the protection frame exceeds the height of the motor.

[0010] By adopting the above technical solution, the tank body and the motor can be protected by the protection frame, and the transfer tanks can be stacked during transportation.

[0011] Preferably, a liquid level communicating vessel is installed through the outer surface of the tank body, and one end of the liquid level communicating vessel is located above the tank body, the bottom of the tank body is connected to the other end of the liquid level communicating vessel, and the liquid level communicating vessel is located inside the protective frame, and a scale is provided on the outer surface of the liquid level communicating vessel.

[0012] By adopting the above technical solution, the remaining electrolyte stock in the tank can be accurately known through the liquid level communicating vessel and the scale on the outer surface, and the liquid level communicating vessel can be protected by the protective frame.

[0013] Preferably, buckle mechanisms are provided around the protection frame, and the sunlight irradiating the outer surface of the tank body is shielded by the buckle mechanism, so that the temperature of the tank body will not increase with the irradiation of sunlight.

[0014] By adopting the above technical solution, the heat-insulating reflective foam paper can be pulled out from the rolling-up rod and put into the rolling-up rod, so as to conveniently block the sunlight and maintain the temperature of the tank body.

[0015] Preferably, the snap mechanism includes: a snap column, which is fixedly mounted on the outer surface of the chassis frame, and no groove is provided on the side of the chassis frame close to the discharge outlet, the snap column on the discharge outlet side protrudes out of the chassis frame, a rolling rod is fixedly mounted on one end of the protection frame away from the chassis frame, and heat-insulating reflective foam paper is rotatably mounted inside the rolling rod, and a fastening ring is fixedly mounted on one end of the heat-insulating reflective foam paper, and the fastening ring is engaged with the snap column.

[0016] By adopting the above technical solution, the heat-insulating reflective foam paper can be pulled out from the rolling rod during transportation, and the fastening ring can be snapped into the snap column to keep the heat-insulating reflective foam paper in an open state. The protruding setting of the snap column on one side of the discharge outlet can quickly find the discharge outlet for unloading when the heat-insulating reflective foam paper is completely pulled down.

[0017] Compared with the prior art, the utility model has the following beneficial effects: the easy-to-empty anti-adhesion electrolyte transfer product tank:

[0018] 1. After the electrolyte is discharged from the tank, the remaining electrolyte capacity is observed through the liquid level connector. When the electrolyte is completely discharged, the adjustable cylinder can be started to push the guide plate, so that the inclined surface of the guide plate contacts the sliding rod, so that the sliding rod opens to both sides and pushes out the scraper, so that the side surface of the scraper fits the inner surface of the tank, and the scraper is driven to rotate as the motor is started, scraping off the electrolyte on the inner wall of the tank, and discharging it from the discharge port along the inclined surface of the bottom of the tank to reduce waste;

[0019] 2. During the electrolyte transportation process, the motor can be powered to drive the transmission shaft to rotate, and the transmission shaft drives the stirring rod to rotate to stir the electrolyte inside the tank. When the stirring rod rotates, the scraper is pushed by the spring to be stored inside the stirring rod, and the scraper does not contact the inner wall of the tank. At the same time, the scraper is not always in contact with the inner wall of the tank, which reduces the wear of the scraper and prevents the electrolyte from precipitating and causing quality degradation;

[0020] 3. During transportation, the heat-insulating reflective foam paper around the protective frame can be pulled out from the roller shutter rod, and the fastening ring can be placed in the buckle column. The buckling ring and the buckle column can be snapped together by the rolling force of the roller shutter rod itself, so that the heat-insulating reflective foam paper remains open, isolating the tank from sunlight and reducing the temperature rise of the tank caused by sunlight. At the same time, the external wind can also pass through the top of the protective frame and be discharged from the lower part of the chassis frame to take away the temperature, so that the temperature of the electrolyte in the tank will not be too high. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the chassis frame and the protection frame of the utility model;

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the rolling curtain rod and the tank explosion of the utility model;

[0023] Figure 3 This is a schematic diagram of the cutaway three-dimensional structure of the tank body and the stirring rod of the utility model;

[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the tank body and the guide plate of the utility model;

[0025] Figure 5 This is a schematic diagram of the exploded three-dimensional structure of the adjustable cylinder and guide plate of the utility model;

[0026] Figure 6 It is a schematic diagram of the cross-sectional three-dimensional structure of the stirring rod and the scraper of the utility model.

[0027] In the figure: 1. tank body; 2. chassis frame; 3. injection port; 4. discharge port; 5. motor; 6. transmission shaft; 7. stirring rod; 8. scraper; 9. sliding rod; 10. adjustable cylinder; 11. guide plate; 12. spring; 13. liquid level connecting vessel; 14. rolling rod; 15. heat-insulating reflective foam paper; 16. fastening ring; 17. snap column; 18. protective frame. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-6 The utility model provides a technical solution: an easy-to-empty anti-adhesion electrolyte transfer product tank, comprising a tank body 1, a chassis frame 2 is fixedly installed on the outer surface of the tank body 1, and a gap is left between the chassis frame 2 and the ground, and a gap is left on the outer surface of the chassis frame 2, a motor 5 is fixedly installed on the outer surface of the tank body 1 away from the chassis frame 2, and the motor 5 and the tank body 1 are concentrically designed, and two injection ports 3 are fixedly installed on the outer surface of the tank body 1, a discharge port 4 is fixedly opened at one end of the tank body 1 away from the injection port 3, and the discharge port 4 is concentrically designed with the tank body 1, and a section of the tank body 1 close to the discharge port 4 is inclined, a transmission shaft 6 is rotatably installed inside the tank body 1, and one end of the transmission shaft 6 is connected to the output end of the motor 5, and a rotating mechanism is arranged between the tank body 1 and the transmission shaft 6, and the electrolyte remaining on the inner wall of the tank body 1 can be removed by the rotating mechanism.

[0030] The electrolyte can be injected into the tank body 1 through the injection port 3, and the gap at the bottom of the chassis frame 2 can facilitate the insertion of a forklift for transportation and the movement of the transfer tank. The gap on the outer surface of the chassis frame 2 allows air to flow through the chassis frame 2. At the same time, during transportation, the motor 5 can be powered and started to drive the transmission shaft 6 to rotate, so that the stirring rod 7 rotates inside the tank body 1 to stir the electrolyte, so that the electrolyte will not precipitate and cause quality degradation.

[0031] The rotating mechanism includes: a stirring rod 7, which is fixedly mounted on the outer surface of a transmission shaft 6, and the transmission shaft 6 and the stirring rod 7 are concentrically designed; an adjustable cylinder 10 is fixedly mounted on the outer surface of the tank body 1, and the output end of the adjustable cylinder 10 passes through the outer surface of the tank body 1; a guide plate 11 is arranged inside the tank body 1, and the guide plate 11 is connected to the output end of the adjustable cylinder 10, and the end of the guide plate 11 away from the motor 5 is inclined; scrapers 8 are slidably mounted on the outer surfaces of both sides of the stirring rod 7, and a sliding rod 9 is fixedly mounted on one end of the scraper 8, the sliding rod 9 is slidably connected to the stirring rod 7, and a spring 12 is arranged between the scraper 8 and the stirring rod 7.

[0032] After the electrolyte in the tank body 1 is emptied from the discharge port 4, electrolyte will remain on the inner wall of the tank body 1. At this time, the adjustable cylinder 10 can be started to push out the guide plate 11, so that the sliding rod 9 moves along the inclined surface of the guide plate 11 to the two sides of the stirring rod 7, so that the scraper 8 is pushed out and the stirring rod 7 fits the inner wall of the tank body 1. Then, the motor 5 is started to drive the stirring rod 7 and the scraper 8 to rotate, so that the scraper 8 scrapes the electrolyte on the inner wall of the tank body 1, and the electrolyte is discharged from the discharge port 4 along the inclined surface of the bottom of the tank body 1. When not in use, the adjustable cylinder 10 is reset to drive the guide plate 11 to reset. At this time, the spring 12 will push the scraper 8 back to its original position, so that the scraper 8 is separated from the tank body 1, reducing the wear of the scraper 8 and reducing the waste of electrolyte.

[0033] The adjustable cylinder 10 is fixed on the outer surface of the tank body 1 with the motor 5 as the center, and the motor 5 and the guide plate 11 are concentrically designed. Three adjustable cylinders 10 are arranged on the outer surface of the tank body 1, and a rolling body is arranged at one end of the sliding rod 9, and the rolling body of the sliding rod 9 is located directly below the guide plate 11.

[0034] The rolling body arranged at one end of the sliding rod 9 can reduce the resistance generated when the sliding rod 9 contacts and rotates with the guide plate 11. At the same time, the three adjustable cylinders 10 can make the guide plate 11 more stable without displacement. At the same time, after the scraper 8 is worn, the extension length of the adjustable cylinder 10 can be fine-tuned to move the guide plate 11 a longer distance, so that the sliding rod 9 can push the scraper 8 to move a greater distance to both sides, so that the scraper 8 can continue to be used.

[0035] A protective frame 18 is fixedly installed on the outer surface of the chassis frame 2, and the protective frame 18 is designed in a concave shape. The tank body 1 is located inside the protective frame 18, and the height of the protective frame 18 exceeds the height of the motor 5.

[0036] The protective frame 18 can protect the tank body 1 and the motor 5 to prevent damage to the tank body 1 caused by external object collisions during transportation, and the transfer tanks can be stacked through the protective frame 18.

[0037] A liquid level connector 13 is installed through the outer surface of the tank body 1, and one end of the liquid level connector 13 is located above the tank body 1. The bottom of the tank body 1 is connected to the other end of the liquid level connector 13, and the liquid level connector 13 is located inside the protective frame 18. A scale is provided on the outer surface of the liquid level connector 13.

[0038] The remaining electrolyte in the tank body 1 can be accurately obtained through the liquid level connector 13 and the scale. At the same time, the protective frame 18 can protect the liquid level connector 13.

[0039] Clamping mechanisms are provided around the protective frame 18. By the clamping and fixing of the clamping mechanisms, the sunlight irradiating on the outer surface of the tank body 1 is blocked, so that the temperature of the tank body 1 will not rise with the sunlight irradiation. The clamping mechanisms include: clamping columns 17, which are fixedly installed on the outer surface of the chassis frame 2. There is no groove on one side of the chassis frame 2 close to the discharge port 4, and the clamping columns 17 on one side of the discharge port 4 protrude from the chassis frame 2. A rolling curtain rod 14 is fixedly installed at one end of the protective frame 18 away from the chassis frame 2. An insulating and reflective foam paper 15 is rotatably installed inside the rolling curtain rod 14, and a fastening ring 16 is fixedly installed at one end of the insulating and reflective foam paper 15. The fastening ring 16 is engaged with the clamping column 17.

[0040] During transportation, in order to prevent direct sunlight irradiation, the insulating and reflective foam paper 15 can be pulled out from the rolling curtain rod 14, and the fastening ring 16 is placed into the clamping column 17. At the same time, due to the resilience of the rolling curtain rod 14, the fastening ring 16 and the clamping column 17 are engaged with each other to keep the insulating and reflective foam paper 15 open, isolating the temperature rise caused by direct sunlight irradiation on the tank body 1. At the same time, due to the protruding design of the clamping column 17 on one side of the chassis frame 2, the discharge port 4 can be quickly found without opening each insulating and reflective foam paper 15 for searching.

[0041] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An easy-to-empty and anti-adhesion electrolyte transfer product tank, comprising a tank body (1), a chassis frame (2) fixedly mounted on the outer surface of the tank body (1), a gap between the chassis frame (2) and the ground, and a gap on the outer surface of the chassis frame (2), a motor (5) fixedly mounted on the outer surface of the tank body (1) at one end away from the chassis frame (2), and the motor (5) and the tank body (1) are designed to be concentric, and two injection ports (3) fixedly mounted on the outer surface of the tank body (1), a discharge port (4) fixedly opened at one end of the tank body (1) away from the injection port (3), and the discharge port (4) and the tank body (1) are designed to be concentric, and a section of the tank body (1) close to the discharge port (4) is designed to be inclined, characterized in that: A transmission shaft (6) is rotatably mounted inside the tank body (1), and one end of the transmission shaft (6) is connected to the output end of the motor (5). A rotation mechanism is provided between the tank body (1) and the transmission shaft (6), and electrolyte remaining on the inner wall of the tank body (1) can be removed by the rotation mechanism.

2. The easy-to-empty, anti-adhesion electrolyte transfer product tank according to claim 1, characterized in that: The rotating mechanism comprises: a stirring rod (7), the stirring rod (7) being fixedly mounted on the outer surface of a transmission shaft (6), and the transmission shaft (6) and the stirring rod (7) being of a concentric design; an adjustable cylinder (10) being fixedly mounted on the outer surface of the tank body (1), and the output end of the adjustable cylinder (10) passing through the outer surface of the tank body (1); a guide plate (11) being arranged inside the tank body (1), and the guide plate (11) being connected to the output end of the adjustable cylinder (10); an end of the guide plate (11) being away from the motor (5) being of an inclined design; scrapers (8) being slidably mounted on the outer surfaces of both sides of the stirring rod (7), and a sliding rod (9) being fixedly mounted on one end of the scraper (8), the sliding rod (9) being slidably connected to the stirring rod (7), and a spring (12) being arranged between the scraper (8) and the stirring rod (7).

3. The easy-to-empty, anti-adhesion electrolyte transfer product tank according to claim 2, characterized in that: The adjustable cylinder (10) is fixed on the outer surface of the tank body (1) with the motor (5) as the center, and the motor (5) and the guide plate (11) are designed to be concentric. Three adjustable cylinders (10) are arranged on the outer surface of the tank body (1), and a rolling body is arranged at one end of the sliding rod (9), and the rolling body of the sliding rod (9) is located directly below the guide plate (11).

4. The easy-to-empty, anti-adhesion electrolyte transfer product tank according to claim 1, characterized in that: A protective frame (18) is fixedly mounted on the outer surface of the chassis frame (2), and the protective frame (18) is designed to be concave, the tank body (1) is located inside the protective frame (18), and the height of the protective frame (18) exceeds the height of the motor (5).

5. The easy-to-empty, anti-adhesion electrolyte transfer product tank according to claim 1, characterized in that: A liquid level communicating vessel (13) is installed through the outer surface of the tank body (1), and one end of the liquid level communicating vessel (13) is located above the tank body (1), the bottom of the tank body (1) is connected to the other end of the liquid level communicating vessel (13), and the liquid level communicating vessel (13) is located inside the protection frame (18), and a scale is provided on the outer surface of the liquid level communicating vessel (13).

6. The easy-to-empty, anti-adhesion electrolyte transfer product tank according to claim 4, characterized in that: Buckle mechanisms are arranged around the protective frame (18), and the buckle mechanisms are engaged and fixed to shield sunlight irradiating the outer surface of the tank body (1), so that the temperature of the tank body (1) does not increase with the irradiation of sunlight.

7. The easy-to-empty, anti-adhesion electrolyte transfer product tank according to claim 6, characterized in that: The buckle mechanism comprises: a buckle column (17), the buckle column (17) being fixedly mounted on the outer surface of the chassis frame (2), and the side of the chassis frame (2) close to the discharge outlet (4) is not provided with a groove, the buckle column (17) on the side of the discharge outlet (4) protrudes from the chassis frame (2), the end of the protection frame (18) away from the chassis frame (2) is fixedly mounted with a rolling rod (14), and the interior of the rolling rod (14) is rotatably mounted with a heat insulating reflective foam paper (15), and one end of the heat insulating reflective foam paper (15) is fixedly mounted with a fastening ring (16), and the fastening ring (16) is engaged with the buckle column (17).

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