Fluff removing device for chinlon POY (polyester pre-oriented yarn) production

Abstract

The utility model relates to the technical field of chinlon POY (pre-oriented yarn) production and processing, and discloses a fluff removing device for chinlon POY production, which comprises a mounting frame, a conveying roller component is arranged on the mounting frame, and a synchronous rotating cleaning roller component is arranged under the conveying roller component. The cleaning roller assembly comprises a second conveying roller and a second motor driving the second conveying roller to rotate, a circle of hair removing soft rods are arranged on an outer cylinder of the second conveying roller in the axial direction, a set of hair removing soft rods are arranged in the axial length direction of the second conveying roller, and a hair removing assembly is arranged on the edge of the end, away from the second motor, of the second conveying roller. A dust collection mechanism is arranged at the lower end of the hair removal assembly; according to the utility model, through the ingenious structural design, automatic cleaning and efficient collection of batting in the production process of the chinlon POY are realized. All structural components are reasonably matched, so that the production efficiency is improved, manual intervention is reduced, and the cleanliness of the production environment is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of nylon POY yarn production and processing, in particular to a lint removal device for nylon POY yarn production. Background Art

[0002] Nylon POY yarn is an important synthetic fiber raw material, widely used in various applications in textile, industry and daily life. In the production process of nylon POY yarn, there is often the problem of fluff attached to the surface of the yarn. These fluffs may come from the natural characteristics of the fiber or environmental factors in the production process. At present, in the production process of nylon POY yarn, manual cleaning is usually used to remove the fluff on the surface of the yarn. This method is inefficient, time-consuming and labor-intensive, and cannot completely prevent secondary contamination of the fluff.

[0003] The problems with the existing technical solutions are: low efficiency in cleaning lint: the traditional manual cleaning method requires a lot of manpower, is inefficient, and cannot completely remove lint, which easily causes product quality problems.

[0004] Secondary contamination of lint: During the cleaning process, some lint may reattach to the new nylon POY yarn, resulting in a decrease in product quality and requiring additional cleaning steps.

[0005] Low production efficiency: Manual cleaning is not only inefficient, but also requires frequent downtime during production, affecting production efficiency and capacity.

[0006] These problems lead to a series of inconveniences and quality risks in the production process of nylon POY yarn, which require a more efficient and automated cleaning device to solve.

[0007] However, traditional cleaning devices often do not solve these problems well. They may have the following disadvantages:

[0008] Low cleaning efficiency: The design of some cleaning devices may not be able to completely clean the fluff on the surface of the silk thread, resulting in unstable product quality.

[0009] Requires manual intervention: Some cleaning devices may require manual operation and cannot achieve automated cleaning, which increases production costs and human resource investment.

[0010] Incomplete lint collection: The lint collection function of some cleaning devices may not be perfect, and the lint is easily scattered in the production environment, affecting the cleanliness of the production site.

[0011] Therefore, an innovative technical solution is needed to solve these problems, improve the efficiency and quality of lint cleaning in the production process of nylon POY yarn, reduce production costs and improve production efficiency. Utility Model Content

[0012] The utility model mainly solves the above-mentioned existing technical problems and provides a lint removal device for nylon POY yarn production.

[0013] In order to solve the above technical problems, the technical solution adopted by the utility model is: a depilatory device for nylon POY yarn production, comprising a mounting frame, a transport roller assembly is arranged on the mounting frame, a synchronously rotating cleaning roller assembly is arranged directly below the transport roller assembly, the cleaning roller assembly comprises a second conveying roller and a second motor that drives the second conveying roller to rotate, a circle of depilatory soft rods is arranged along the axial direction of the outer cylinder of the second conveying roller, a group of depilatory soft rods is arranged along the axial length direction of the second conveying roller, a depilatory assembly is arranged at the edge of one end of the second conveying roller away from the second motor, the depilatory assembly comprises a plurality of groups of telescopic rods corresponding to the axial length direction of the depilatory soft rods, a connecting rod is connected to the output shaft of each group of telescopic rods, the side of the connecting rod is connected to a cleaning ring sleeved on the outer cylinder of the depilatory soft rod, and a dust suction mechanism is arranged at the lower end of the depilatory assembly.

[0014] As a preferred solution, the mounting frame includes two groups of processing bracket baffles and two groups of transverse plates connected at the bottom of the processing bracket baffles, and the processing bracket baffles and the transverse plates form a concave structure.

[0015] As a preferred solution, the transport roller assembly includes a first conveyor roller and a first motor on a support baffle plate processed on one side thereof, and the output shaft of the first motor is connected to the central axis of the corresponding first conveyor roller.

[0016] As a preferred solution, two sets of fixing frames are arranged on the outer side of the processing bracket baffle, and the two sets of fixing frames are respectively connected to the outer sides of the first motor and the second motor for fixing.

[0017] As a preferred solution, the dust collection mechanism includes a collecting baffle located at the lower end of the second conveying roller and supporting legs supporting the bottom of the collecting baffle, a vacuum cleaner body is arranged between the two sets of supporting legs, and the vacuum cleaner body is connected to the interior of the collecting baffle through a pipe.

[0018] As a preferred solution, the collecting baffle is a baffle with an arc-shaped cross-section, and holes are opened on the inner side of the baffle.

[0019] Beneficial Effects

[0020] The utility model is beneficial in that:

[0021] (1) Effectively clean the fluff on the surface of nylon POY yarn to ensure the cleanliness of the yarn. Through the cooperation of the transport roller assembly and the cleaning roller assembly, the fluff is cleaned in time during the transportation process, avoiding the fluff from adhering to the surface of the nylon POY yarn, ensuring the quality and appearance of the yarn.

[0022] (2) The lint removal is automated, improving production efficiency. The motor-driven and automatic lint removal component design allows lint removal without human intervention, saving human resources, improving production efficiency, and reducing production costs.

[0023] (3) Prevent the fluff from reattaching to the new nylon POY yarn to avoid secondary pollution. The fluff on the dehairing soft rod is cleaned in time during the cleaning process and will not attach to the new nylon POY yarn again, effectively preventing secondary pollution and ensuring the quality of the product.

[0024] (4) Efficiently collect fluff and keep the production environment clean. The equipment is equipped with a dust suction mechanism that can promptly absorb and collect the fluff on the collection baffle, preventing the fluff from floating in the production environment, keeping the production site clean, and improving the comfort of the working environment.

[0025] (5) The structure is compact and occupies little space, which is suitable for installation and use on the production line. The components are reasonably designed, compact, and occupy little space, which makes it easy to install and use on the production line, improving the overall efficiency of the production line.

[0026] (6) Equipment maintenance is more convenient, reducing the frequency of manual cleaning. The use of automated cleaning design reduces the frequency of manual cleaning, reduces equipment maintenance costs, and extends the service life of the equipment.

[0027] (7) The cleaning roller assembly and the hair removal assembly are adjustable to adapt to nylon POY yarns of different specifications. The cleaning roller assembly and the hair removal assembly can be adjusted according to the needs of nylon POY yarns of different specifications, which improves the use range and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0029] The structures, proportions, sizes, etc. disclosed in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the restrictive conditions for the implementation of the utility model. Therefore, they have no substantive technical significance. Any modification of the structure, change in the proportion relationship or adjustment of the size should still fall within the scope of the technical content disclosed in the utility model without affecting the effects and purposes that can be achieved by the utility model.

[0030] Figure 1This is an axial schematic diagram of the lint removal device of the utility model;

[0031] Figure 2 It is a partial enlarged schematic diagram of the hair removal component in the hair removal device of the utility model;

[0032] Figure 3 This is a front view of the lint removal device of the utility model;

[0033] Figure 4 This is a top view of the lint removal device of the utility model;

[0034] Figure 5 It is a side view of the lint removal device of the utility model.

[0035] Legend:

[0036] 1. Processing bracket baffle; 2. First conveying roller; 201. First motor; 3. Second conveying roller; 301. Second motor; 302. Hair removal soft rod; 4. Fixed frame; 6. Telescopic rod; 601. Connecting rod; 602. Cleaning ring; 7. Collecting baffle; 701. Support leg; 702. Vacuum cleaner body; 8. Horizontal plate. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] Embodiment: A lint removal device for nylon POY yarn production, such as Figure 1 - Figure 5As shown, it includes a mounting frame, which includes two groups of processing bracket baffles 1 and a horizontal plate 8 connected at the bottom of the two groups of processing bracket baffles 1. The processing bracket baffles 1 and the horizontal plate 8 form a concave structure. A transport roller assembly is arranged on the mounting frame, and the transport roller assembly includes a first conveying roller 2 and a first motor 201 on one side of the processing bracket baffle 1. The output shaft of the first motor 201 is connected to the central axis of the corresponding first conveying roller 2. A synchronously rotating cleaning roller assembly is arranged directly below the transport roller assembly, and the cleaning roller assembly includes a second conveying roller 3 and a drive to rotate the second conveying roller 3 The second motor 301 is provided, and a circle of hair removal soft rods 302 are arranged along the axial direction of the outer cylinder of the second conveying roller 3. A group of hair removal soft rods 302 are arranged along the axial length direction of the second conveying roller 3. A hair removal assembly is arranged at the edge of one end of the second conveying roller 3 away from the second motor 301. The hair removal assembly includes a plurality of groups of telescopic rods 6 corresponding to the axial length direction of the hair removal soft rods 302. A connecting rod 601 is connected to the output shaft of each group of telescopic rods 6. The side of the connecting rod 601 is connected to a cleaning ring 602 sleeved on the outer cylinder of the hair removal soft rod 302. A dust suction mechanism is arranged at the lower end of the hair removal assembly.

[0039] Furthermore, two sets of fixing frames 4 are arranged on the outer side of the processing support baffle 1 , and the two sets of fixing frames 4 are respectively connected to the outer sides of the first motor 201 and the second motor 301 for fixing.

[0040] Furthermore, the dust collection mechanism includes a collecting baffle 7 located at the lower end of the second conveying roller 3 and support legs 701 supporting the bottom of the collecting baffle 7. A dust collector body 702 is arranged between the two sets of support legs 701, and the dust collector body 702 is connected to the interior of the collecting baffle 7 through a pipe.

[0041] Specifically, the collecting baffle 7 is an arc-shaped baffle in cross section, and holes are opened on the inner side of the collecting baffle 7 .

[0042] The working principle of the utility model is as follows: whenever the transport roller assembly of the mounting frame reels, winds or conveys the nylon POY yarn, the nylon POY yarn will be cleaned by the cleaning roller assembly below, and the fluff that has fallen on or attached to the nylon POY yarn will be cleaned; when a group of depilatory soft rods 302 on the cleaning roller assembly rotates to the lower position along with the second conveying roller 3, the depilatory assembly will be started, and the telescopic rod 6 drives the connecting rod 601 to extend, at which time the connecting rod 601 synchronously drives the corresponding cleaning ring 602 on the group of depilatory soft rods 302 to extend, and the cleaning ring 602 sleeved on the depilatory soft rods 302 will automatically clean the fluff that is wound thereon; when the group of depilatory soft rods 302 rotates upward along with the second conveying roller 3 to clean the nylon POY yarn, the fluff remaining on the depilatory soft rods 302 will not be re-attached to new nylon POY yarn, and there is no need to stop the equipment to clean the fluff on the cleaning roller assembly.

[0043] Furthermore, whenever the fluff on a group of hair removal soft rods 302 is cleaned by the corresponding hair removal components, the fluff will fall downward and be collected by the collecting baffle 7 below. At this time, the vacuum cleaner body 702 can absorb and collect all the fluff inside the groove of the collecting baffle 7 through the pipe, further preventing the fluff from falling back on the equipment or nylon POY yarn with the wind, thereby collecting the cleaned fluff.

[0044] The main effects of the above-mentioned lint removal device for nylon POY yarn production can be summarized as follows:

[0045] Effectively clean the fluff on the surface of nylon POY yarn: Through the synchronously rotating cleaning roller assembly and hair removal assembly, the fluff attached to the surface of nylon POY yarn can be effectively cleaned during the transportation process of nylon POY yarn to ensure the cleanliness of the yarn.

[0046] Automated cleaning process: Through the design of motor drive and automatic hair removal components, the hair cleaning is automated, without the need for manual intervention, thus improving production efficiency.

[0047] Prevent secondary pollution: The fluff on the dehairing rod will be cleaned in time during the cleaning process and will not re-attach to the new nylon POY yarn, avoiding secondary pollution.

[0048] Efficient lint collection: The dust collection mechanism can timely absorb and collect the lint on the collection baffle to prevent the lint from floating in the production environment and keep the production environment clean.

[0049] The realization of the above effects depends on the coordination of the following structures:

[0050] The transport roller assembly includes a first transport roller and a first motor. The motor drives the transport roller to rotate, thereby realizing the transport and winding of the nylon POY yarn.

[0051] The cleaning roller assembly comprises a second conveying roller and a second motor. The second conveying roller is driven to rotate by the second motor. A hair removal soft rod is arranged on the second conveying roller to clean the surface of the nylon POY yarn.

[0052] Hair removal component: including telescopic rod, connecting rod and cleaning ring, which can automatically clean the hair on the hair removal soft rod to prevent secondary pollution.

[0053] Dust collection mechanism: includes collection baffles, support legs and the vacuum cleaner body, which collects the fluff through pipes to keep the production environment clean.

[0054] In addition to the above main effects, the above device may also have the following other beneficial effects:

[0055] Compact structural design: The various components of the device are reasonably designed, compact in structure, and occupy little space, making it suitable for installation and use in production lines.

[0056] Easy maintenance: Due to the automatic cleaning design, the frequency of manual cleaning is reduced, and equipment maintenance is more convenient.

[0057] Strong adjustability: The design of the cleaning roller assembly and the hair removal assembly allows adjustment to accommodate nylon POY yarns of different specifications, increasing the applicability of the device.

[0058] Improve production efficiency: Automated cleaning and efficient lint collection design effectively improve the overall efficiency of nylon POY yarn production.

[0059] Structural design details and functional explanation

[0060] Mounting frame (processing bracket baffle 1 and cross plate 8): provides a stable support structure to ensure that the transport roller assembly and the cleaning roller assembly can run smoothly.

[0061] The first motor and the first conveying roller: The first motor drives the first conveying roller to rotate, so as to realize the conveying and winding of the nylon POY yarn.

[0062] The second conveying roller and the hair removal soft rod: the second motor drives the second conveying roller to rotate, and the hair removal soft rod cleans the hair on the surface of the nylon POY yarn by rotating.

[0063] Telescopic rod and cleaning ring: The telescopic rod drives the cleaning ring to be sleeved on the hair removal soft rod to automatically clean the hair on the hair removal soft rod.

[0064] Collection baffle and vacuum cleaner body: The collection baffle collects the cleaned fluff, and the vacuum cleaner body absorbs and collects the fluff through the pipe to keep it clean.

[0065] This technical solution realizes the automatic cleaning and efficient collection of lint during the production of nylon POY yarn through ingenious structural design. The reasonable coordination between various structural components not only improves production efficiency and reduces manual intervention, but also ensures the cleanliness of the production environment. These design details and functional explanations demonstrate the significant advantages and application prospects of this device in the production of nylon POY yarn.

[0066] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A delinting device for nylon POY yarn production, comprising a mounting frame, on which a transport roller assembly is arranged, characterized in that: A synchronously rotating cleaning roller assembly is arranged directly below the transport roller assembly, and the cleaning roller assembly comprises a second conveying roller (3) and a second motor (301) for driving the second conveying roller (3) to rotate; a circle of depilatory soft rods (302) is arranged along the axial direction of the outer cylinder of the second conveying roller (3); a group of depilatory soft rods (302) is arranged along the axial length direction of the second conveying roller (3); a depilatory assembly is arranged at the edge of one end of the second conveying roller (3) away from the second motor (301); the depilatory assembly comprises a plurality of groups of telescopic rods (6) corresponding to the axial length direction of the depilatory soft rods (302); a connecting rod (601) is connected to the output shaft of each group of telescopic rods (6); the side of the connecting rod (601) is connected to a cleaning ring (602) sleeved on the outer cylinder of the depilatory soft rod (302); and a dust suction mechanism is arranged at the lower end of the depilatory assembly.

2. A lint removal device for nylon POY yarn production according to claim 1, characterized in that: The mounting frame comprises two groups of processing bracket baffles (1) and a transverse plate (8) connected at the bottom of the two groups of processing bracket baffles (1); the processing bracket baffles (1) and the transverse plate (8) form a concave structure.

3. A lint removal device for nylon POY yarn production according to claim 2, characterized in that: The transport roller assembly comprises a first transport roller (2) and a first motor (201) on a processing support baffle (1) on one side thereof, wherein the output shaft of the first motor (201) is connected to the central shaft of the corresponding first transport roller (2).

4. A lint removal device for nylon POY yarn production according to claim 2, characterized in that: Two groups of fixing frames (4) are arranged on the outer side of the processing support baffle (1), and the two groups of fixing frames (4) are respectively connected to the outer sides of the first motor (201) and the second motor (301) for fixing.

5. The lint removal device for nylon POY yarn production according to claim 1, characterized in that: The dust collection mechanism comprises a collection baffle (7) located at the lower end of the second conveying roller (3) and support legs (701) supporting the bottom of the collection baffle (7); a dust collector body (702) is arranged between the two groups of support legs (701); and the dust collector body (702) is connected to the interior of the collection baffle (7) through a pipeline.

6. A lint removal device for nylon POY yarn production according to claim 5, characterized in that: The collecting baffle (7) is a baffle with an arc-shaped cross section, and a hole is provided on the inner side of the collecting baffle (7).

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