Noise reduction device for circular knitting machine
By designing shock-absorbing and noise-reducing mechanisms and dust-proof mechanisms on the knitted large circle machine, the noise and cotton dust problems during the machine operation are solved, the working environment of workers is improved, and the risk of occupational diseases is reduced.
Patent Information
- Application Number
- CN202421665961.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The knitting large circle machine produces high noise and cotton dust flying catkins during operation, causing workers to work in unhealthy environments for a long time and are prone to occupational diseases such as hearing loss and pneumoconiosis.
A noise reduction device for knitting large circle machine including a shock-absorbing and noise-reducing mechanism and a dust-proof mechanism is designed. The shock-absorbing and noise reduction mechanism absorbs equipment vibration and reduces noise through the combination of hollow rod and spring; the dustproof mechanism absorbs cotton and dust through the suction fan box to clean up the environment.
It effectively alleviates machine vibration, reduces noise, improves the working environment, and reduces the risk of workers suffering from occupational diseases.
Smart Images

Figure CN222893333U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of circular knitting machines, in particular to a noise reduction device for circular knitting machines. Background Art
[0002] In recent years, due to the rapid development of the country, people's demand for storage objects has increased day by day. Due to the large labor base in China, there are more and more textile factories in China. The circular knitting machine will produce a lot of noise due to its own vibration during operation, and will produce a lot of cotton dust and flying catkins. In addition, most of the textile factories in China are large factories and are equipped in batches.
[0003] When multiple machines are operating at the same time, the noise and flying catkins generated are far beyond the national standards. Working in this environment for a long time is extremely harmful to the physical and mental health of workers, and they may suffer from occupational diseases such as hearing loss and pneumoconiosis. In order to solve this situation and provide workers with a good and healthy working environment, we have proposed a noise reduction device for large circular knitting machines. Utility Model Content
[0004] The utility model aims to provide a noise reduction device for a circular knitting machine, which can handle the noise and flying catkins generated when the machine is in operation through a shock-absorbing and noise-reducing mechanism and a dust-proof mechanism, thereby solving the problem of workers working in such an environment for a long time causing damage to their central health and causing occupational diseases such as hearing loss and pneumoconiosis.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a noise reduction device for a large circular knitting machine, comprising a large circular knitting machine body and a supporting chassis, the upper surface of the supporting chassis is fixedly connected to a plurality of supporting columns, the outer walls of the supporting columns are provided with a shock-absorbing and noise-reducing mechanism, the shock-absorbing and noise-reducing mechanism also comprises a connecting plate, the connecting plate is fixedly connected to the supporting columns, the outer wall of the connecting plate is fixedly connected to a plurality of hollow sleeve rods, the outer wall of the hollow sleeve rods is sleeved with a second spring, the second spring is fixedly connected to the outer wall of the connecting plate, a side of the hollow sleeve rod away from the connecting plate is fixedly connected to a fixing block, an end of the supporting chassis away from the supporting columns is provided with a dust-proof and noise-reduction mechanism, the dust-proof and noise-reduction mechanism also comprises a suction box, the bottom of the inner wall of the suction box is fixedly connected to a suction fan, and the bottom output end of the suction fan is fixedly connected to a pipeline interface.
[0007] Furthermore, a shock-absorbing pad is fixedly connected to the bottom of the supporting chassis, and a strip base is fixedly connected to the upper surface of the supporting chassis.
[0008] Furthermore, the outer wall of the support column is rotatably connected to a plurality of rotating plates, the side of the support column away from the support chassis is fixedly connected to a bearing chassis, and the top of the bearing chassis is clamped with a pin sheet metal.
[0009] Furthermore, a loading rack is fixedly connected to the top of the support column, and an automatic cloth collecting bracket is rotatably connected to the upper surface of the strip base.
[0010] Furthermore, the outer wall of the connecting plate is fixedly connected with a support rod, and the outer wall of the support rod on one side away from the connecting plate is fixedly connected with a support plate.
[0011] Furthermore, a plurality of springs are fixedly connected to a side of the support plate away from the connecting plate, and the springs are fixedly connected to an inner wall of the fixing block.
[0012] Furthermore, a pipeline is fixedly connected to the top outer wall of the pipeline interface, and a plurality of fixing parts are fixedly connected to the side of the support column away from the bearing chassis, and the fixing parts are snap-connected to the outer wall of the pipeline.
[0013] Furthermore, the support column is fixedly connected to an upper chassis on one side away from the bearing chassis, a plurality of lint suction ports are provided on the inner wall of the upper chassis, an air duct is fixedly connected to the top of the upper chassis, and the air duct is fixedly connected to the pipeline.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model is provided with a plurality of hollow sleeve rods on the connecting plate. When the equipment is in use, the coil is placed on the upper loading plate and then the large circular knitting machine is started. As the large circular knitting machine runs at high speed, the machine will vibrate and make noise. At this time, the main support will drive the connecting plate to move outward due to the vibration, and the hollow sleeve will be extended and retracted. At the same time, the spring will be deformed due to the extrusion, which effectively alleviates the vibration of the machine and greatly reduces the noise when the machine is in use.
[0016] 2. The utility model sets a suction fan in the suction box. When the equipment needs to be used, the suction fan is started, and the cotton wool will be sucked into the air duct by the cotton wool suction port above and then pass through the pipeline, and then reach the suction box through the cotton wool outlet. When cleaning is needed, the cleaning port is pulled to open the suction box, so that the internal heat can be dissipated and the waste chips can be collected during processing, and the collected waste chips can be disposed of in time.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a top view of the overall structure of the utility model;
[0021] Figure 3 This is a cross-sectional view of the overall structure of the utility model;
[0022] Figure 4 This is a cross-sectional view of the dust and noise reduction mechanism of the utility model;
[0023] Figure 5 For this utility model Figure 4 Enlarged view of point A in the middle.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1. Large circular knitting machine body, 101. Support chassis, 102. Shock-absorbing pad, 103. Support column, 104. Rotating plate, 105. Bearing chassis, 106. Pin sheet metal, 107 Upper chassis, 108. Loading rack, 109. Bar base, 110. Automatic cloth collecting bracket, 2. Shock-absorbing and noise-reducing mechanism, 201. Connecting plate, 202. Support rod, 203. Support plate, 204. Spring, 205. Fixed block, 206. Hollow sleeve rod, 207. Spring II, 3. Dust-proof and noise-reducing mechanism, 301. Pipeline interface, 302. Suction fan, 303. Suction fan box, 304. Air inlet slot, 305. Cleaning port, 306. Flocculation outlet, 307. Pipeline, 308. Fixing parts, 309. Flocculation suction port, 310. Air duct. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-5As shown, the utility model is a noise reduction device for a large circular knitting machine, including a large circular knitting machine body 1 and a supporting chassis 101, the upper surface of the supporting chassis 101 is fixedly connected to a plurality of supporting columns 103, the outer wall of the supporting column 103 is provided with a shock-absorbing and noise-reducing mechanism 2, the shock-absorbing and noise-reducing mechanism 2 also includes a connecting plate 201, the connecting plate 201 is fixedly connected to the supporting column 103, the outer wall of the connecting plate 201 is fixedly connected to a plurality of hollow sleeve rods 206, the outer wall of the hollow sleeve rod 206 is sleeved with a spring 207, the spring 207 is fixedly connected to the outer wall of the connecting plate 201, and the hollow sleeve rod A fixed block 205 is fixedly connected to one side of 206 away from the connecting plate 201, and a dust-proof and noise-reduction mechanism 3 is arranged at one end of the supporting chassis 101 away from the supporting column 103. The dust-proof and noise-reduction mechanism 3 also includes a suction box 303. A suction fan 302 is fixedly connected to the bottom of the inner wall of the suction box 303. After the suction fan 302 is connected, the negative pressure generated by the suction fan causes the air in the knitting area to rush to the suction port 309, which can suck away flying catkins and play a role in dust prevention and can also drive air circulation to cool down the machine. The bottom output end of the suction fan 302 is fixedly connected to the pipe interface 301.
[0028] Among them Figure 1-3 As shown, the bottom of the supporting chassis 101 is fixedly connected with a shock-absorbing pad 102 , which can play a certain buffering and shock-absorbing role to prevent the rigid body from directly contacting the ground after being connected. The upper surface of the supporting chassis 101 is fixedly connected with a strip base 109 .
[0029] Among them Figure 1 As shown, the outer wall of the support column 103 is rotatably connected to a plurality of rotating plates 104. After being connected to the plurality of rotating plates 104, it can play a good protective role and prevent some non-professionals and objects from entering. The side of the support column 103 away from the support chassis 101 is fixedly connected to a bearing chassis 105, and the top of the bearing chassis 105 is clamped with a pin sheet metal 106.
[0030] Among them Figure 1-3 As shown, the top of the support column 103 is fixedly connected to a loading rack 108, and the upper surface of the strip base 109 is rotatably connected to an automatic cloth collecting bracket 110. When connected to the automatic cloth collecting bracket 110, the woven cloth can be automatically collected and rolled into a roll for workers to collect conveniently.
[0031] Among them Figure 5 As shown, the outer wall of the connecting plate 201 is fixedly connected with a support rod 202, and the outer wall of the support rod 202 on one side away from the connecting plate 201 is fixedly connected with a support plate 203. After connecting with the support plate 203, the force can be effectively and evenly received and transmitted to the spring 204.
[0032] Among them Figure 5As shown, a plurality of springs 204 are fixedly connected to one side of the support plate 203 away from the connecting plate 201 . After the plurality of springs 204 are squeezed, the force received by the decomposition can be absorbed by the deformation of the springs 204 . The springs 204 are fixedly connected to the inner wall of the fixing block 205 .
[0033] Among them Figure 1-4 As shown, the top outer wall of the pipe interface 301 is fixedly connected with a pipe 307, and the side of the support column 103 away from the bearing chassis 105 is fixedly connected with a plurality of fixings 308. After connecting the plurality of fixings 308, the stability of the pipe 307 can be effectively improved to prevent it from being damaged and falling off, and the fixings 308 are snap-connected to the outer wall of the pipe 307.
[0034] Among them Figure 1-3 As shown, the side of the support column 103 away from the bearing chassis 105 is fixedly connected to the upper chassis 107, and the inner wall of the upper chassis 107 is provided with a plurality of suction ports 309, after the plurality of suction ports 309 are provided, flying catkins, cotton dust and other impurities can be sucked in, and the top of the upper chassis 107 is fixedly connected to the air duct 310, and the air duct 310 is fixedly connected to the pipe 307.
[0035] A specific application of this embodiment is:
[0036] When the staff needs to use the equipment, they put the coil into the upper loading rack 108 and then start the large circular knitting machine. As the large circular knitting machine runs at high speed, it will vibrate and make noise. At this time, the main support column 103 will drive the connecting plate 201 to move outward to squeeze the hollow sleeve rod 206 due to the vibration, and the hollow sleeve rod 206 will expand and contract. At the same time, the spring 207 will be deformed due to being squeezed. At the same time, the connecting plate 201 will transmit the force to the support rod 202, and the support rod 202 will transmit the force to the support plate 203, and the support plate 203 will squeeze the spring 204. The spring 204 is deformed due to being squeezed, and then the suction fan 302 is started. The cotton wool will be sucked into the air duct 310 by the cotton wool suction port 309 above and then pass through the pipe 307, and then reach the suction machine box 303 through the cotton wool outlet 306. When cleaning is needed, pull the cleaning port 305 to open the suction machine box 303 so that the collected waste can be processed in time.
[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A noise reduction device for a circular knitting machine, comprising a circular knitting machine body (1), characterized in that: The large circular knitting machine body (1) further comprises a supporting chassis (101), the upper surface of the supporting chassis (101) being fixedly connected to a plurality of supporting columns (103), the outer walls of the supporting columns (103) being provided with a shock absorbing and noise reducing mechanism (2), the shock absorbing and noise reducing mechanism (2) further comprising a connecting plate (201), the connecting plate (201) being fixedly connected to the supporting columns (103), the outer wall of the connecting plate (201) being fixedly connected to a plurality of hollow sleeve rods (206), the outer wall of the hollow sleeve rods (206) being provided with a spring 2 (207), The second spring (207) is fixedly connected to the outer wall of the connecting plate (201); a fixed block (205) is fixedly connected to the side of the hollow sleeve rod (206) away from the connecting plate (201); a dustproof and noise reduction mechanism (3) is provided at one end of the supporting chassis (101) away from the supporting column (103); the dustproof and noise reduction mechanism (3) further comprises a suction machine box (303); a suction fan (302) is fixedly connected to the bottom of the inner wall of the suction machine box (303); and a pipeline interface (301) is fixedly connected to the bottom output end of the suction fan (302).
2. A noise reduction device for a circular knitting machine according to claim 1, characterized in that: A shock-absorbing pad (102) is fixedly connected to the bottom of the supporting chassis (101), and a strip-shaped base (109) is fixedly connected to the upper surface of the supporting chassis (101).
3. A noise reduction device for a circular knitting machine according to claim 2, characterized in that: The outer wall of the support column (103) is rotatably connected to a plurality of rotating plates (104); a side of the support column (103) away from the support chassis (101) is fixedly connected to a bearing chassis (105); and a pin sheet metal (106) is clamped on the top of the bearing chassis (105).
4. A noise reduction device for a circular knitting machine according to claim 3, characterized in that: The top of the support column (103) is fixedly connected to a loading rack (108), and the upper surface of the strip-shaped base (109) is rotatably connected to an automatic cloth collecting bracket (110).
5. A noise reduction device for a circular knitting machine according to claim 4, characterized in that: The outer wall of the connecting plate (201) is fixedly connected to a support rod (202), and the outer wall of the support rod (202) on a side away from the connecting plate (201) is fixedly connected to a support plate (203).
6. A noise reduction device for a circular knitting machine according to claim 5, characterized in that: A plurality of springs (204) are fixedly connected to a side of the support plate (203) away from the connection plate (201), and the springs (204) are fixedly connected to the inner wall of the fixing block (205).
7. A noise reduction device for a circular knitting machine according to claim 6, characterized in that: The top outer wall of the pipeline interface (301) is fixedly connected to a pipeline (307), and a side of the support column (103) away from the bearing chassis (105) is fixedly connected to a plurality of fixing members (308), and the fixing members (308) are snap-fitted to the outer wall of the pipeline (307).
8. A noise reduction device for a circular knitting machine according to claim 7, characterized in that: An upper chassis (107) is fixedly connected to a side of the support column (103) away from the bearing chassis (105); a plurality of lint suction ports (309) are provided on the inner wall of the upper chassis (107); an air duct (310) is fixedly connected to the top of the upper chassis (107); and the air duct (310) is fixedly connected to the pipe (307).