Die bag filling ship
By designing mold bag filling boats with mold bag stenting devices with mold bag stenting devices at the top, the problem of low loading efficiency of traditional mold bag soil engineering boats is solved, and efficient mold bag soil throwing or blowing filling is achieved, meeting the high flow loading needs.
Patent Information
- Application Number
- CN202421773863.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In the filling and filling process of traditional mold bag soil engineering ships, there are problems such as low filling efficiency, cumbersome operation and insufficient filling flow during mold bag filling and filling, and cannot meet the needs of efficient filling or blowing.
A mold bag filling boat is designed, using a mold bag and mold bag stretching device set with an open top opening. The top opening of the mold bag is supported by four support columns of four stretching components, maintaining its open state, and achieving high-speed throwing or blowing filling.
It significantly improves the filling efficiency of mold bags, can meet the filling or blowing speed of hundreds of cubic meters or even thousands of cubic meters per hour, and overcomes the problems of low loading efficiency and multi-layer stacking in traditional technology.
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Figure CN222893637U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of engineering construction equipment, in particular to a mold bag filling ship. Background Art
[0002] Bag soil is a method of using soft soil by filling it into bags. Bag soil can be piled up into structures such as dams. Bag soil engineering ships are required for filling and dumping bags during water construction. Figure 1 As shown, the conventional mold bag earthwork vessel 1' lays the mold bag underwater, and then uses the pumping equipment 3' on the ship to fill the soft soil into the mold bag through the filling port 2' of the mold bag; or lays the mold bag on the deck, and after filling with the pumping equipment 3', throws it to the bottom of the water. However, there are the following problems in using the conventional mold bag earthwork vessel for mold bag filling construction: (1) In order to match the filling equipment of the conventional mold bag earthwork vessel, the filling port of the mold bag is usually small, and it is usually necessary to fill several filling ports opened on the mold bag separately to fill the entire mold bag, and it is necessary to frequently connect the filling equipment and the filling port, which is cumbersome to operate; (2) Due to the limitation of the mold bag filling port, the filling flow rate that the conventional mold bag earthwork vessel can adapt to is small (generally not more than 100 cubic meters per hour), and it is impossible to directly accept the throwing or blowing speed of several hundred cubic meters per hour of dredging equipment such as dredgers. Therefore, how to provide a mold bag filling vessel with higher filling efficiency is a technical problem that needs to be solved urgently. Utility Model Content
[0003] In view of the above technical problems, the utility model provides a mold bag filling ship, which can significantly improve the mold bag filling efficiency.
[0004] The utility model provides a mold bag filling ship, comprising:
[0005] The hull is provided with an operation opening for the mold bag to pass through and perform the filling operation, and the top of the mold bag is open;
[0006] The mold bag stretching device comprises at least four stretching components, which are symmetrically arranged on opposite sides of the working opening, with two groups of stretching components arranged on each side, and the stretching components include:
[0007] A support seat, which is fixedly connected to the hull and is provided with a cantilever extending toward the working port;
[0008] A support column is vertically arranged and connected to the cantilever, and a lower end of the support column is vertically raised and lowered relative to the cantilever;
[0009] Among them, when the support columns of the four support components are lowered, they are inserted into the mold bag from the top opening of the mold bag, and the support columns of the four support components respectively correspond to the four corners of the top opening of the mold bag, so as to respectively support the four corners of the top opening of the mold bag, open the mold bag and keep the top opening of the mold bag in an open state.
[0010] In some of the embodiments, the mold bag stretching device also includes two slide rails symmetrically arranged on opposite sides of the working port, and the support seats of the two groups of stretching components located on the same side of the working port are slidably connected to the same slide rail. The stretching components also include a locking member for locking the relative position of the support seat and the slide rail, and the locking member is detachably connected between the support seat and the slide rail.
[0011] In some embodiments, the support column is slidably connected to the cantilever so as to be lifted and lowered vertically relative to the cantilever, or the length of the support column is telescopic.
[0012] In some of the embodiments, a mold bag clamping device is further provided on the hull, and the mold bag clamping device includes a plurality of clamping components, and the plurality of clamping components are distributed around the working opening to jointly clamp the open edge of the top of the mold bag.
[0013] In some of the embodiments, the clamping assembly includes a clamping sleeve, a core column and a suspension member for connecting to a mold bag; the clamping sleeve is fixedly connected to the hull, a wall of the clamping sleeve facing the working port is provided with a slit extending along the length direction of the clamping sleeve, and a core column stopper is provided at one axial end of the clamping sleeve; the core column is sleeved in the clamping sleeve, and one axial end of the core column abuts against the core column stopper; one end of the suspension member is located in the clamping sleeve and sleeved outside the core column, and the other end extends from the slit of the clamping sleeve to the outside of the clamping sleeve to connect to the mold bag.
[0014] In some of the embodiments, the suspension member includes a cloth sleeve sleeved outside the core column and a connecting belt for connecting the mold bag. One end of the connecting belt is located in the clamping sleeve and connected to the outer periphery of the cloth sleeve, and the other end extends from the gap of the clamping sleeve to the outside of the clamping sleeve to connect to the mold bag.
[0015] In some of the embodiments, the support assembly also includes a cutting blade for cutting the cloth sleeve to separate the cloth sleeve from the core column. The cutting blade is arranged on the inner wall of one end of the clamping sleeve where the core column stopper is provided. The end of the cutting blade away from the clamping sleeve is in contact with the outer periphery of the core column and is provided with a cutting edge, and the cutting edge is arranged in a direction away from the core column stopper.
[0016] In some of the embodiments, there are multiple connecting belts, which are arranged at intervals on the outer circumference of the cloth sleeve along the length direction of the cloth sleeve, and each connecting belt is used to connect a mold bag; the mold bag clamping device also includes a cloth sleeve reel for winding and recovering the cut cloth sleeve, the cloth sleeve reel and the clamping assembly are arranged one by one, and the cloth sleeve reel is arranged close to the clamping sleeve and is located on the side of the clamping sleeve where the core column stopper is provided.
[0017] In some of the embodiments, the hull is provided with an auxiliary operation deck for performing mold bag spreading operations and / or mold bag suspension parts connection operations, and the auxiliary operation deck is arranged near the operation port; a mold bag reel is provided on the auxiliary operation deck, and the mold bag reel is wound with mold bags to be filled.
[0018] In some of the embodiments, the operation port is arranged near the stern of the hull, and the stern of the hull is provided with a groove for the filled mold bag to escape, and the groove extends from the side wall of the operation port to the stern end of the hull.
[0019] Compared with the prior art, the advantages and positive effects of the utility model are:
[0020] 1. The mold bag filling ship provided by the utility model is equipped with a mold bag with an open top. The four supporting columns of the four supporting components of the mold bag supporting device respectively support the four corners of the mold bag top opening from the inside of the mold bag, so as to open the mold bag and keep the top opening in an open state. When filling, the silt collected by dredging equipment such as dredgers can be directly thrown or blown into the mold bag from the top opening of the mold bag at a high speed, without the need to switch the filling port many times, and can meet the throwing or blowing speed of several hundred cubic meters or even thousands of cubic meters per hour, which significantly improves the filling efficiency of the mold bag;
[0021] 2. The mold bag filling ship provided by the utility model is supported by the mold bag stretching device to make the mold bag upright. The large mold bag soil from the bottom of the water to the water surface can be filled and discharged from the water in one time, thus overcoming the problem that the thickness of the traditional mold bag soil is small and multiple layers need to be stacked before discharge from the water. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0023] Figure 1 It is a structural schematic diagram of an existing mold bag soil engineering ship;
[0024] Figure 2 A schematic structural diagram of a mold bag filling ship provided in the first embodiment of the utility model;
[0025] Figure 3 A schematic diagram of the use state of the mold bag filling ship provided by the first embodiment of the utility model;
[0026] Figure 4 A schematic structural diagram of a mold bag filling ship provided in a second embodiment of the utility model;
[0027] Figure 5 A schematic diagram of the structure of the mold bag loading ship provided by the second embodiment of the utility model when the suspension member is connected to the mold bag and the suspension member is not sleeved between the core column and the clamping sleeve;
[0028] Figure 6 A schematic structural diagram of a mold bag loading ship provided by a second embodiment of the utility model in a loading state after the suspension member is sleeved between the core column and the clamping sleeve;
[0029] Figure 7 A schematic diagram of the structure of a clamping assembly in a mold bag filling ship provided in a second embodiment of the utility model;
[0030] Figure 8 For along Figure 7 Sectional view along line AA;
[0031] Fig. 9 A schematic structural diagram of a mold bag filling ship provided in a third embodiment of the utility model;
[0032] Fig.10 A schematic diagram of the structure of a clamping assembly in a mold bag filling ship provided in a third embodiment of the utility model;
[0033] Fig.11 For along Fig.10 Sectional view along the midline BB;
[0034] Fig.12 A schematic structural diagram of a clamping assembly in a mold bag filling ship and a corresponding cloth cover reel provided in the second embodiment of the utility model.
[0035] In the figure:
[0036] 1', traditional mold bag earthwork ship; 2', filling port; 3', pumping equipment;
[0037] 1. Hull; 2. Mold bag stretching device; 3. Mold bag; 4. Mold bag clamping device; 5. Mold bag reel;
[0038] 11. Auxiliary operation deck;
[0039] 21. Spreading assembly; 211. Support seat; 2111. Cantilever; 212. Support column; 22. Slide rail; 23. Locking piece;
[0040] 3a, current mold bag; 3b, next mold bag;
[0041] 41. Clamping assembly; 411. Clamping sleeve; 412. Core column; 413. Suspension piece; 4131. Cloth cover; 4132. Connecting belt; 414. Core column stopper; 415. Core column supporting wheel; 416. Cutting blade; 42. Cloth cover reel;
[0042] a. Working opening; b. Groove. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0044] In the description of the present invention, it should be understood that the terms "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0045] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] As attached Figure 2 and Figure 3 As shown, in an exemplary embodiment of the mold bag filling ship of the utility model, the mold bag filling ship comprises a hull 1 and a mold bag stretching device 2; the hull 1 is provided with an operation opening a for the mold bag 3 to pass through and perform the filling operation, and the top of the mold bag 3 is open; the mold bag stretching device 2 comprises at least four stretching assemblies 21, and the four stretching assemblies 21 are symmetrically arranged on opposite sides of the operation opening a, and two groups of stretching assemblies 21 are arranged on each side, and the stretching assemblies 21 comprise a support seat 211 and a support column 212; the support seat 211 is fixedly connected to The hull 1 is provided with a cantilever 2111 extending toward the working port a; the support column 212 is vertically arranged and connected to the cantilever 2111, and its lower end is vertically raised and lowered relative to the cantilever 2111; wherein, the support columns 212 of the four support assemblies 21 are inserted into the mold bag 3 from the top opening of the mold bag 3 when they are lowered, and the support columns 212 of the four support assemblies 21 respectively correspond to the four corners of the top opening of the mold bag 3, so as to respectively support the four corners of the top opening of the mold bag 3, open the mold bag 3 and keep the top opening of the mold bag 3 in an open state.
[0047] The mold bag filling ship is equipped with a mold bag 3 with an open top. The four support columns 212 of the four support components 21 of the mold bag support device 2 support the four corners of the top opening of the mold bag 3 from the inside of the mold bag 3, so as to open the mold bag 3 and keep the top opening in an open state. When filling, the silt collected by dredging equipment such as dredgers can be directly thrown or blown into the mold bag 3 from the top opening of the mold bag 3 at high speed, without the need to change the filling port many times, and can meet the throwing or blowing speed of several hundred cubic meters or even thousands of cubic meters per hour, which significantly improves the filling efficiency of the mold bag 3. At the same time, the mold bag filling ship is supported by the mold bag support device 2 to make the mold bag 3 upright. The large mold bag soil obtained from the bottom of the water to the surface of the water can meet the one-time filling and discharge, which overcomes the problem that the thickness of the traditional mold bag soil is small and needs to be stacked in multiple layers to discharge.
[0048] In order to ensure that the four support columns 212 of the four support components 21 can tension the mold bag 3, as shown in FIG. Figure 2 and Figure 3 As shown, in this embodiment, the mold bag stretching device 2 further includes two slide rails 22 symmetrically arranged on opposite sides of the working port a, and the support seats 211 of the two groups of stretching components 21 located on the same side of the working port a are slidably connected to the same slide rail 22. The stretching component 21 further includes a locking member 23 for locking the relative position of the support seat 211 and the slide rail 22, and the locking member 23 is detachably connected between the support seat 211 and the slide rail 22. When stretching the mold bag 3, the mold bag 3 is firstly sleeved outside the four support pillars 212, so that the support seats 211 of the two groups of stretching components 21 located on the same side of the working port a move away from each other along the slide rail 22 until the four support pillars 212 tension the mold bag 3, and the support seat 211 and the slide rail 22 are locked by the locking member 23. It should be noted that the locking member 23 can be two limit blocks that are clamped on the slide rail 22. The two limit blocks are respectively located on both sides of the support seat 211 shown to fix the position of the support seat 211 on the slide rail 22. The locking member 23 can also be a detachable locking member such as a bolt, as long as it can lock the relative position of the support seat 211 and the slide rail 22.
[0049] Further, such as Figure 2 and Figure 3As shown, in this embodiment, the support column 212 is slidably connected to the cantilever 2111 so as to be lifted and lowered vertically relative to the cantilever 2111. When the mold bag 3 is stretched, the support column 212 extends into the mold bag 3 by descending relative to the cantilever 2111, and stretches the mold bag 3 downward so that the bottom of the mold bag 3 is close to the bottom of the water, and a large mold bag soil from the bottom of the water to the surface of the water can be filled, which can meet the one-time filling and water discharge, and overcome the problem that the thickness of the traditional mold bag soil is small and needs to be stacked in multiple layers to discharge water; after the mold bag 3 is filled, the support column 212 rises relative to the cantilever 2111, so that the mold bag 3 can be separated from the mold bag stretching device 2. At the same time, the mold bag 3 is completely supported from the bottom to the top of the mold bag 3 by the support column 212, and the anti-bending ability of the support column 212 can be used to resist the impact of the water flow. It should be noted that the lifting of the support column 212 relative to the cantilever 2111 can adopt an existing lifting drive structure, such as a lifting drive structure in which a gear and a rack are matched, a lifting drive structure in which a winch and a pulley are matched, etc., which will not be described in detail here. It is understandable that those skilled in the art can also use a support column 212 with a retractable length, such as a telescopic column.
[0050] like Figure 4-Figure 9 As shown, in another exemplary embodiment of the mold bag filling ship of the utility model, a mold bag clamping device 4 is also provided on the hull 1, and the mold bag clamping device 4 includes multiple groups of clamping components 41, and the multiple groups of clamping components 41 are distributed around the working port a to jointly clamp the edge of the top opening of the mold bag 3. In this embodiment, the outer periphery of the top opening of the mold bag 3 is clamped by multiple groups of clamping components 41 of the mold bag clamping device 4, which can resist the downward pulling force generated during the filling process of the mold bag 3, so as to keep the top position of the mold bag 3 basically without dropping and the top opening is always in an open state. It should be noted that the clamping component 41 can clamp the edges of the opposite sides of the top opening of the mold bag 3 in the horizontal direction, and can also clamp the outer side wall of the top opening of the mold bag 3 in the vertical direction. The clamping component 41 can be a clamping member in various forms such as a clip, a hook, a lanyard, a strap, a zipper, a buckle, etc. It should also be noted that the clamping position of the clamping assembly 41 on the mold bag 3 can be determined according to the top surface height of the mold bag soil to be filled, and is generally located above the water surface so that the top of the mold bag 3 extends out of the water to prevent the soil filled in the mold bag 3 from spreading outward.
[0051] like Figure 5-Figure 8As shown, the clamping assembly 41 is divided into two groups, and the two groups of clamping assemblies 41 are relatively arranged on the opposite sides of the working port a, and the two groups of clamping assemblies 41 respectively clamp the edges of the opposite sides of the top opening of the mold bag 3 in the horizontal direction; the clamping assembly 41 specifically includes a clamping sleeve 411, a core column 412 and a suspension member 413 for connecting the mold bag 3; the clamping sleeve 411 is fixedly connected to the hull 1, and the side wall of the clamping sleeve 411 facing the working port a A slit extending along the length direction of the clamping sleeve 411 is provided, and a core column stopper 414 is provided at one axial end of the clamping sleeve 411; the core column 412 is sleeved in the clamping sleeve 411, and one axial end of the core column 412 abuts against the core column stopper 414; one end of the suspension member 413 is located in the clamping sleeve 411 and sleeved outside the core column 412, and the other end extends from the slit of the clamping sleeve 411 to the outside of the clamping sleeve 411 to connect to the mold bag 3. When clamping the mold bag 3, the core columns 412 of the two groups of clamping components 41 can be pre-inserted into the corresponding clamping sleeves 411, and the suspension parts 413 of the two groups of clamping components 41 are respectively fixedly connected to the edges of the opposite sides of the top opening of the mold bag 3, and the suspension parts 413 of the two groups of clamping components 41 are respectively and correspondingly sleeved between the core columns 412 and the clamping sleeves 411 of the two groups of clamping components 41; wherein, the specific steps of sleeved the suspension parts 413 between the core columns 412 and the clamping sleeves 411 are: sleeve the suspension parts 413 from one end of the core column 412 away from the core column stopper 414 to the outside of the core column 412 and move to the other end, and in the process of moving the suspension parts 413, make the suspension parts 413 pass through the gap of the clamping sleeve 411 so that the suspension parts 413 are sleeved between the core column 412 and the clamping sleeve 411. It is understandable that the stem column 412 can be inserted into the clamping sleeve 411 without pre-sleeving the stem column 412. Instead, the suspension member 413 can be sleeved on the outside of the stem column 412, and then the stem column 412 with the suspension member 413 is inserted into the clamping sleeve 411 from the end of the clamping sleeve 411 where the stem column stopper 414 is not provided. When the stem column 412 is inserted into the clamping sleeve 411, the suspension member 413 is passed through the gap of the clamping sleeve 411, so that the end of the suspension member 413 sleeved on the stem column 412 can enter the clamping sleeve 411 together with the stem column 412, so that the suspension member 413 is sleeved between the stem column 412 and the clamping sleeve 411. By using the above-mentioned clamping assembly 41, during the filling process, the suspension member 413 is subjected to a downward force, and the clamping sleeve 411 and the core column 412 provide an upward supporting force for the suspension member 413 to counteract the downward pulling force, thereby allowing the mold bag 3 to maintain its top position substantially without dropping during the filling process and the top opening to always be in an open state.In the clamping assembly 41, the clamping sleeve 411 is used as an external support, and the suspension member 413 is connected to the core column 412 in the clamping sleeve 411 by a sleeve connection. The gap provided by the clamping sleeve 411 limits the rotation of the suspension member 413 relative to the core column 412, so that the suspension member 413 remains basically motionless during the filling process, and the suspension member 413 is subjected to a stable and uniform force, thereby reducing the possibility of the suspension member 413 being torn, and ensuring the stable clamping of the mold bag 3 during the filling process. At the same time, in the clamping assembly 41, the clamping sleeve 411 located on the outside also serves as a protective cover for the suspension member 413, which can effectively prevent the suspension member 413 from breaking due to wear, and prevent the suspension member 413 from being separated from the core column 412 due to accidental contact with the suspension member 413, which is conducive to ensuring the stable clamping of the mold bag 3 during the filling process. In addition, in the above-mentioned clamping assembly 41, the core column 412 is blocked by the provided core column stopper 414, so that the core column 412 can only enter the clamping sleeve 411 from the end of the clamping sleeve 411 where the core column stopper 414 is not provided. When the suspension member 413 is connected, the suspension member 413 also enters from the end of the clamping sleeve 411 where the core column stopper 414 is not provided. At this time, the core column 412 is stopped by the core column stopper 414, so that the core column 412 cannot move with the entry of the suspension member 413, so that the suspension member 413 can be sleeved on the outside of the core column 412; at the same time, the core column 412 is blocked by the provided core column stopper 414 to stop the core column 412, which can prevent the core column 412 from escaping from the clamping sleeve 411 due to axial movement during the filling process, which is beneficial to ensure the stable clamping of the mold bag 3 during the filling process.
[0052] like Figure 7As shown, the suspension member 413 specifically includes a cloth sleeve 4131 sleeved outside the core column 412 and a connecting belt 4132 for connecting the mold bag 3. One end of the connecting belt 4132 is located in the clamping sleeve 411 and connected to the outer periphery of the cloth sleeve 4131, and the other end extends from the gap of the clamping sleeve 411 to the outside of the clamping sleeve 411 to connect the mold bag 3. The cloth sleeve 4131 and the connecting belt 4132 are used together as the suspension member 413. On the one hand, the core column 412 is connected by the cloth sleeve 4131, which increases the contact area with the core column 412, so that the core column 412 and the cloth sleeve 4131 are evenly stressed and the possibility of tearing is reduced; on the other hand, the top open edge of the mold bag 3 is connected by the connecting belt 4132, which increases the connection length with the mold bag 3, improves the connection strength between the suspension member 413 and the mold bag 3, effectively prevents the suspension member 413 from being separated from the mold bag 3, and is conducive to ensuring the stable clamping of the mold bag 3 during the filling process. It is understandable that the cloth sleeve 4131 is made of a flexible material and can be laid out continuously in the form of a long cylindrical component or intermittently in the form of an annular component; similarly, the connecting belt 4132 is also made of a flexible material and can be laid out continuously or intermittently. In addition, it should be noted that those skilled in the art can also use other forms of suspension members 413, for example: using a lace as the suspension member 413, one end of the lace is sewn on the mold bag 3, and the other end is directly tied to the outside of the core column 412; using an annular component and a lace as the suspension member 413, the annular component is pre-set on the outside of the core column 412, one end of the lace is sewn on the mold bag 3, and the other end is tied to the annular component.
[0053] like Figure 7 and Figure 8 As shown, the bottom inner wall of the clamping sleeve 411 is provided with a stem supporting wheel 415 for supporting the stem 412, the wheel axle of the stem supporting wheel 415 is perpendicular to the axis of the clamping sleeve 411, there are multiple stem supporting wheels 415, and the multiple stem supporting wheels 415 are distributed in the clamping sleeve 411 along the length direction of the clamping sleeve 411; when the stem 412 is not covered with the cloth sleeve 4131, the outer periphery of the stem supporting wheel 415 rolls against the outer periphery of the stem 412; when the cloth sleeve 4131 is covered on the stem 412, the stem supporting wheel 415 rolls to allow the cloth sleeve 4131 to enter between the stem supporting wheel 415 and the stem 412. In this embodiment, the stem column 412 is supported by the provided stem column supporting wheel 415 to avoid direct contact between the stem column 412 and the bottom inner wall of the clamping sleeve 411, thereby facilitating the cloth cover 4131 to be put on the outside of the stem column 412; at the same time, the rolling of the stem column supporting wheel 415 facilitates the cloth cover 4131 to pass between the stem column supporting wheel 415 and the stem column 412 to be put on the stem column 412.
[0054] After a mold bag 3 is filled, the filled mold bag 3 can be released by detaching the connecting belt 4132 from the mold bag 3 and separating the cloth cover 4131 from the core column 412. Figure 9-12 As shown, in another exemplary embodiment of the mold bag loading ship of the utility model, the support assembly also includes a cutting blade 416 for cutting the cloth sleeve 4131 to separate the cloth sleeve 4131 from the core column 412. The cutting blade 416 is arranged on the inner wall of the clamping sleeve 411 at one end of which the core column stopper 414 is arranged. The cutting blade 416 is in contact with the outer periphery of the core column 412 at one end away from the clamping sleeve 411 and is provided with a cutting edge, and the cutting edge is arranged in a direction away from the core column stopper 414. By pulling the cloth sleeve 4131 in a direction close to the cutting blade 416, when the cloth sleeve 4131 passes through the cutting blade 416, the cutting blade 416 cuts the cloth sleeve 4131, thereby separating the cloth sleeve 4131 from the core column 412. Preferably, as Fig.11 As shown, the cutting edge is arranged at an angle to facilitate cutting of the cloth sleeve 4131.
[0055] In order to facilitate the assembly line operation of mold bag filling, Fig. 9 and Fig.12 As shown, the cloth sleeve 4131 is a continuous long tube, and there are multiple connecting belts 4132. The multiple connecting belts 4132 are arranged at intervals on the outer periphery of the cloth sleeve 4131 along the length direction of the cloth sleeve 4131, and each connecting belt 4132 is used to connect a mold bag 3; the mold bag clamping device 4 also includes a cloth sleeve reel 42 for winding and recovering the cut cloth sleeve 4131, and the cloth sleeve reel 42 is arranged in a one-to-one correspondence with the clamping assembly 41, and the cloth sleeve reel 42 is arranged close to the clamping sleeve 411 and is located on the side of the clamping sleeve 411 where the core column stopper 414 is provided. After the current mold bag 3a is connected to a connecting belt 4132, after the cloth cover 4131 corresponding to the connecting belt 4132 is put on the core column 412, the current mold bag 3a connected to the connecting belt 4132 enters the working port a. At this time, next to the working port a, the next mold bag 3b can be connected to the next connecting belt 4132. When the current mold bag 3a in the working port a is filled and moved out of the working port a, the cloth cover 4131 is pulled to make the cloth cover 4131 corresponding to the next connecting belt 4132 be put on the core column 412, so that the next mold bag 3b can directly enter the working port a for filling. At the same time, the cut cloth sleeve 4131 is rolled up by the cloth sleeve reel 42, so that the cloth sleeve 4131 is pulled, so that the cloth sleeve 4131 corresponding to each connecting belt 4132 is continuously inserted into the clamping sleeve 411 from the end of the clamping sleeve 411 without the cutting blade 416 and is sleeved outside the core column 412, and then after the filling is completed, the end of the clamping sleeve 411 with the cutting blade 416 is separated from the core column 412, so as to realize the continuous automatic clamping of the mold bag 3 and realize the automatic assembly line operation of filling the mold bag 3. In addition, the cut cloth sleeve 4131 is rolled up by the cloth sleeve reel 42, so that the cloth sleeve 4131 is recycled, which is conducive to the management of construction waste.
[0056] In order to facilitate the spreading of the mold bag 3 and the connection of the suspension member 413, as Fig. 9As shown, the hull 1 is provided with an auxiliary operation deck 11 for spreading the mold bag 3 and / or connecting the mold bag 3 suspension parts 413, and the auxiliary operation deck 11 is arranged near the operation port a; a mold bag reel 5 is provided on the auxiliary operation deck 11, and the mold bag reel 5 is wound with the mold bag 3 to be filled.
[0057] In order to facilitate the removal of the filled mold bag 3 from the operation port a so as to carry out the filling operation of the next mold bag 3b, as shown in FIG. Fig. 9 As shown, the operation port a is arranged near the stern of the hull 1 , and a groove b is provided at the stern of the hull 1 for the filled mold bag 3 to escape, and the groove b extends from the side wall of the operation port a to the stern of the hull 1 .
[0058] Finally, it should be noted that: the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0059] The above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for which protection is requested in the utility model.
Claims
1. A mold bag loading ship, characterized in that: include: The hull is provided with an operation opening for the mold bag to pass through and perform the filling operation, and the top of the mold bag is open; The mold bag stretching device comprises at least four stretching components, the four stretching components are symmetrically arranged on opposite sides of the working opening, and two groups of the stretching components are arranged on each side. The stretching components include: A support seat, which is fixedly connected to the hull and is provided with a cantilever extending toward the working port; A support column, which is vertically arranged and connected to the cantilever, and whose lower end is vertically lifted and lowered relative to the cantilever; Among them, the four support columns of the support assembly are inserted into the mold bag from the top opening of the mold bag when they are lowered, and the four support columns of the support assembly respectively correspond to the four corners of the top opening of the mold bag, so as to respectively support the four corners of the top opening of the mold bag, open the mold bag and keep the top opening of the mold bag in an open state.
2. The mold bag loading ship according to claim 1, characterized in that: The mold bag stretching device also includes two slide rails symmetrically arranged on opposite sides of the working port, and the support seats of the two groups of the stretching assemblies located on the same side of the working port are slidably connected to the same slide rail. The stretching assembly also includes a locking member for locking the relative position of the support seat and the slide rail, and the locking member is detachably connected between the support seat and the slide rail.
3. The mold bag loading ship according to claim 1 or 2, characterized in that: The support column is slidably connected to the cantilever so as to be lifted and lowered relative to the cantilever in the vertical direction, or the length of the support column is retractable.
4. The mold bag loading ship according to claim 1, characterized in that: The hull is also provided with a mold bag clamping device, which includes a plurality of clamping components. The plurality of clamping components are distributed around the working opening to clamp the open edge of the top of the mold bag together.
5. The mold bag loading ship according to claim 4, characterized in that: The clamping assembly includes a clamping sleeve, a core column and a suspension member for connecting the mold bag; the clamping sleeve is fixedly connected to the hull, and a slit extending along the length direction of the clamping sleeve is formed on a side wall of the clamping sleeve facing the working port, and a core column stopper is provided at one axial end of the clamping sleeve; the core column is sleeved in the clamping sleeve, and one axial end of the core column abuts against the core column stopper; one end of the suspension member is located in the clamping sleeve and sleeved outside the core column, and the other end extends from the slit of the clamping sleeve to the outside of the clamping sleeve to connect to the mold bag.
6. The mold bag loading ship according to claim 5, characterized in that: The suspension member includes a cloth sleeve sleeved outside the core column and a connecting belt for connecting the mold bag. One end of the connecting belt is located in the clamping sleeve and connected to the outer periphery of the cloth sleeve, and the other end extends from the gap of the clamping sleeve to the outside of the clamping sleeve to connect the mold bag.
7. The mold bag loading ship according to claim 6, characterized in that: The support assembly also includes a cutting blade for cutting the cloth sleeve to separate the cloth sleeve from the core column. The cutting blade is arranged on the inner wall of one end of the clamping sleeve provided with the core column stopper. The end of the cutting blade away from the clamping sleeve is in contact with the outer periphery of the core column and is provided with a cutting edge, and the cutting edge is arranged in a direction away from the core column stopper.
8. The mold bag loading ship according to claim 7, characterized in that: There are multiple connecting belts, which are arranged at intervals on the outer circumference of the cloth sleeve along the length direction of the cloth sleeve, and each connecting belt is used to connect one of the mold bags; the mold bag clamping device also includes a cloth sleeve reel for winding and recovering the cut cloth sleeve, and the cloth sleeve reel is arranged in a one-to-one correspondence with the clamping assembly, and the cloth sleeve reel is arranged close to the clamping sleeve and is located on the side of the clamping sleeve where the core column stopper is provided.
9. The mold bag loading ship according to claim 5, characterized in that: The hull is provided with an auxiliary operation deck for performing mold bag spreading operations and / or mold bag suspension parts connection operations, and the auxiliary operation deck is arranged close to the operation port; a mold bag reel is provided on the auxiliary operation deck, and the mold bag reel is wound with the mold bag to be filled.
10. The mold bag loading ship according to claim 1, characterized in that: The operation port is arranged close to the stern of the hull, and the stern of the hull is provided with a groove for the mold bag to escape after filling, and the groove extends from the side wall of the operation port to the stern end of the hull.
Citation Information
Cited By
Die bag filling ship and filling method
CN118814787A
Mould bag filling ship and filling method
CN118814787B