Detection device for performance test of nodular cast iron casting

By designing a performance test and detection device for ductile iron castings with clamping components and adjustable detection components, the problem of single workpiece offset and detection in existing devices is solved, and a higher accuracy and multi-directional detection effect is achieved.

CN222896020UActive Publication Date: 2025-05-23TURPAN HUAYANG CASTING CO LTD
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Patent Information

Application Number
CN202421446452.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-23
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During impact detection, the existing ductile iron performance test and detection devices are prone to offset and fall, resulting in inaccurate detection of test results, and the inspection can only be carried out in the length direction of the workpiece, and the data is single, which is not conducive to comprehensive analysis.

Method used

A ductile iron casting performance test and detection device is designed, and the clamping assembly is used to clamp both ends of the workpiece to prevent offset and vibration; through the adjustable detection component, impact detection can be carried out in multiple directions of the workpiece, improving detection accuracy and data richness.

Benefits of technology

It effectively avoids the offset and vibration of the workpiece during the impact detection process, and improves the detection accuracy; through multi-point detection, richer detection results are obtained, supporting more comprehensive workpiece performance analysis.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a nodular cast iron casting performance test detection device which comprises a detection table, one side of the upper portion of the detection table is connected with a rack in a sliding mode, the rack is provided with a detection assembly, the two sides of the upper portion of the detection table are provided with clamping assemblies, one of the two clamping assemblies is connected to the detection table in a sliding mode, and the other clamping assembly is connected to the other side of the detection table in a sliding mode. One of the clamping assemblies is fixed on the detection table, the other clamping assembly is fixed on the detection table, a casting is clamped between the two clamping assemblies, and the detection assembly comprises an impact hammer. The two ends of a workpiece are placed in the two clamping grooves respectively, the fastening bolts are rotated through the handle, the clamping plates are driven to move downwards to clamp the two ends of the workpiece, the workpiece is prevented from deviating and shaking off in the impact detection process, the detection precision is improved, meanwhile, the front, back, left and right distances of the detection assembly are adjustable, multi-point detection of the workpiece can be achieved conveniently, and the detection efficiency is improved. Detection results are richer, and a user can conveniently count and test product performance.
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Description

Technical Field

[0001] The utility model relates to the technical field of ductile iron, in particular to a ductile iron casting performance test detection device. Background Art

[0002] Ductile iron is a high-strength cast iron material developed in the 1950s. Its comprehensive performance is close to that of steel. Based on its excellent performance, it has been successfully used to cast some parts with complex forces and high requirements for strength, toughness and wear resistance. Ductile iron has rapidly developed into a widely used cast iron material second only to gray cast iron. The so-called "iron instead of steel" mainly refers to ductile iron. The ductile iron performance test and detection device is a device used to perform various performance tests and tests on ductile iron materials. Different performance indicators require different test methods and detection devices for evaluation and detection. Impact tests are usually used to measure the toughness and impact resistance of ductile iron under impact loading. The impact tester measures the fracture toughness or toughness index of the sample, such as the impact energy absorption capacity, by applying an impact load, and indirectly evaluates the strength and hardness properties of the material.

[0003] Prior art publication number CN220367088U discloses a ductile iron performance test and detection device, including a workbench, two support plates are fixed on the upper end surface of the workbench, a guide rod is fixed between one side of the two support plates, a sliding sleeve is sleeved on the surface of the guide rod, a screw rod is rotatably installed between the other sides of the two support plates, a threaded tube is threadedly engaged on the surface of the screw rod, a moving frame is fixed on the upper end surface of the threaded tube, a motor is fixed on one side of the support plate, and a fixed frame is fixed at one end of the upper end surface of the workbench.

[0004] In the above-mentioned device, the workpiece is directly placed on the fixed frame and the movable frame without fixing the two ends of the workpiece. During the impact detection, the workpiece is easily displaced due to vibration. After the displacement, the impact detection point changes accordingly, affecting the detection result. At the same time, there is a risk of the workpiece falling from the fixed frame and the movable frame. In addition, the impact detection component in the above-mentioned device can only move horizontally, which results in that the detection can only be performed in the length direction of the workpiece. The sample data obtained from the detection is relatively single, which is not conducive to the comprehensive analysis of the workpiece performance. Utility Model Content

[0005] The utility model aims to provide a ductile iron casting performance test detection device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A ductile iron casting performance test detection device comprises a detection table, one side above the detection table is slidably connected to a frame, a detection assembly is arranged on the frame, both sides above the detection table are provided with clamping assemblies, one of the two clamping assemblies is slidably connected to the detection table, and the other is fixed on the detection table, a casting is clamped between the two clamping assemblies, the detection assembly comprises an impact hammer, the impact hammer is slidably connected to the bottom of the frame through a bracket, and a hammer head is fixed at the bottom end of the impact hammer;

[0008] The clamping assembly includes a base plate and a T-shaped seat, the T-shaped seat is fixed to the base plate by bolts, a clamping groove is penetrated through the inner wall of the T-shaped seat, a fastening bolt is threadedly connected to the middle position of the top of the T-shaped seat, one end of the fastening bolt extends into the clamping groove and the bottom end is rotatably connected to a clamping plate, a handle is fixed to the top of the fastening bolt, and the two ends of the casting are respectively placed in the clamping groove on the corresponding side and are clamped and fixed by the corresponding clamping plate.

[0009] As a further solution of the utility model: a slider and a first screw sleeve are respectively fixed to the bottom ends of both sides of the frame, a slide groove and a first slot are respectively provided on one side of the upper surface of the detection platform corresponding to the slider and the first screw sleeve, the slider and the first screw sleeve are respectively slidably connected in the slide groove and the first slot, and the frame is slidably connected to the detection platform through the slider and the first screw sleeve at its bottom end.

[0010] As a further solution of the utility model: a first screw is rotatably connected in the first slot, the first screw sleeve is threadedly sleeved on the first screw, a first turntable is provided on the outside of the testing platform on a side corresponding to the first screw, and one end of the first screw passes through the testing platform and is fixedly connected to the first turntable.

[0011] As a further solution of the utility model: the detection assembly also includes a second turntable and a second screw, the second screw is rotatably connected to the middle position of the top of the frame, the external thread of the second screw is sleeved with a second screw sleeve, the second turntable is provided on the side of the outside of the frame corresponding to the second screw, one end of the second screw passes through the frame and is fixedly connected to the second turntable, sliding sleeves are slidably sleeved on both sides of the top of the frame corresponding to the second screw sleeve, the two sliding sleeves are fixedly connected to the second screw sleeve through a bracket, and the impact hammer is installed below the two sliding sleeves through a mounting frame.

[0012] As a further solution of the utility model: a second slot is provided on the side of the upper surface of the detection platform corresponding to the clamping assembly, a third screw is rotatably connected in the second slot, a third screw sleeve is threadedly connected to the outside of the third screw, the third screw sleeve is slidably connected in the second slot and the third screw sleeve is fixedly connected to the bottom plate of the clamping assembly on the corresponding side, guide grooves are provided on both sides of the upper surface of the detection platform close to the second slot, guide blocks are slidably connected in the two guide grooves and the two guide blocks are fixedly connected to the bottom plate on the corresponding side, a third turntable is provided on the outside of the detection platform corresponding to the third screw, one end of the third screw passes through the detection platform and is fixedly connected to the third turntable.

[0013] As a further solution of the utility model: the shape of the clamping plate is matched with the outer shape of the casting.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. In the utility model, the two ends of the workpiece are placed in the two clamping grooves respectively, and then the fastening bolt is rotated by the handle to drive the clamping plate to move down to clamp the two ends of the workpiece, so as to prevent the workpiece from deflecting or falling during the impact detection process, thereby improving the detection accuracy. Furthermore, the third screw is rotated by the third turntable to drive the third screw sleeve to slide to one side in the second slot, so that the T-shaped seat on the left is close to or away from the T-shaped seat on the right, and the distance between the two T-shaped seats is adjusted, so that the clamping assembly can clamp workpieces of different lengths, which is more convenient to use;

[0016] 2. In the utility model, the first screw can be rotated by the first turntable, and when the first screw is rotated, it can drive the first screw sleeve to slide back and forth in the first slot, thereby driving the frame to slide back and forth on the detection table, and then the front and rear position of the detection component on the frame can be adjusted. Furthermore, the second screw is rotated by the second turntable, and the second screw sleeve can drive the two sliding sleeves to move to one side under the limiting action of the two sliding sleeves, thereby driving the impact hammer and the hammer head to move synchronously, and then the left and right position of the impact detection can be adjusted. The front, back, left and right distances of the detection component are all adjustable, which is convenient for realizing multi-point detection of workpieces, and the detection results are richer, which is convenient for users to count and test product performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a structural schematic diagram of the utility model.

[0019] Figure 2 It is an enlarged view of point A in the utility model.

[0020] Figure 3 It is an enlarged view of point B in the utility model.

[0021] Figure 4 It is a schematic diagram of the top structure of the utility model.

[0022] Notes on figure numbers: 1-testing table, 2-frame, 3-slider, 4-slide groove, 5-first turntable, 6-first screw sleeve, 7-first screw rod, 8-first slot, 9-second turntable, 10-second screw rod, 11-hammer head, 12-casting, 13-third turntable, 14-second screw sleeve, 15-slide sleeve, 16-mounting frame, 17-impact hammer, 18-guide groove, 19-second slot, 20-third screw rod, 21-third screw sleeve, 22-base plate, 23-T-seat, 24-handle, 25-fastening bolt, 26-clamp groove, 27-clamp plate. DETAILED DESCRIPTION

[0023] The following embodiments will be combined with the accompanying drawings to describe the utility model in detail. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the utility model are only used to illustrate the utility model, and are not used to limit the scope of the utility model. Any obvious modifications or changes made to the utility model do not depart from the spirit and scope of the utility model.

[0024] See also Figure 1 , Figure 4 In the embodiment of the utility model, a ductile iron casting performance test detection device includes a detection table 1, a support leg is provided at the bottom of the detection table 1, a frame 2 is slidably connected to one side above the detection table 1, a detection component is provided on the frame 2 for detecting the performance of the workpiece, clamping components are provided on both sides above the detection table 1 for clamping the workpiece, a casting 12 is clamped between the two clamping components, a slider 3 and a first screw sleeve 6 are respectively fixed to the bottom ends of both sides of the frame 2, a slide groove 4 and a first opening are respectively provided on one side of the upper surface of the detection table 1 corresponding to the slider 3 and the first screw sleeve 6 Slot 8, the slider 3 and the first screw sleeve 6 are slidably connected in the slide groove 4 and the first slot 8 respectively, the first screw rod 7 is rotatably connected in the first slot 8, the first screw sleeve 6 is threadedly sleeved on the first screw rod 7, and a first turntable 5 is arranged on the side of the outside of the detection platform 1 corresponding to the first screw rod 7. One end of the first screw rod 7 passes through the detection platform 1 and is fixedly connected to the first turntable 5. The first screw rod 7 can be rotated by the first turntable 5 to drive the first screw sleeve 6 to slide back and forth in the first slot 8, thereby driving the frame 2 to slide back and forth on the detection platform 1 to adjust the front and rear positions of the detection components on the frame.

[0025] See also Figure 1 , Figure 2 The detection component includes a second turntable 9, a second screw 10 and an impact hammer 17. The second screw 10 is rotatably connected to the middle position of the top of the frame 2, and the second screw 10 is externally threadedly sleeved with a second screw sleeve 14. A second turntable 9 is arranged on the side of the outside of the frame 2 corresponding to the second screw 10. One end of the second screw 10 penetrates the frame 2 and is fixedly connected to the second turntable 9. Sliding sleeves 15 are slidably sleeved on both sides of the top of the frame 2 corresponding to the second screw sleeve 14. The two sliding sleeves 15 are fixedly connected to the second screw sleeve 14 through a bracket. An impact hammer 17 is installed below the two sliding sleeves 15 through a mounting frame 16. A hammer head 11 is fixed to the bottom end of the impact hammer 17. The second screw 10 is rotated by the second turntable 9. The second screw sleeve 14 can drive the two sliding sleeves 15 to move to one side under the limiting action of the two sliding sleeves 15, thereby driving the impact hammer and the hammer head to move synchronously to adjust the left and right distance of the impact detection. The impact hammer 17 can select an existing pneumatic impact hammer or a spring impact hammer.

[0026] See also Figure 1 , Figure 3The clamping assembly includes a base plate 22 and a T-shaped seat 23, the T-shaped seat 23 is fixed to the base plate 22 by bolts, and a clamping groove 26 is provided on the inner wall of the T-shaped seat 23, and a fastening bolt 25 is threadedly connected to the middle position of the top of the T-shaped seat 23, one end of the fastening bolt 25 extends into the clamping groove 26 and the bottom end is rotatably connected to a clamping plate 27, and a handle 24 is fixed to the top of the fastening bolt 25, and the fastening bolt 25 is rotated by the handle 24 to drive the clamping plate 27 to move down and clamp the workpiece, and the shape of the clamping plate 27 is adapted to the shape of the casting 12, and a second slot 19 is provided on one side of the upper surface of the inspection table 1 corresponding to the clamping assembly, and a third screw rod 20 is rotatably connected in the second slot 19, and a third screw sleeve 21 is threadedly connected to the outer surface of the third screw 20, and the third screw sleeve 21 is slidably connected in the second slot 19 and the third screw sleeve 21 is fixedly connected to the base plate 22 of the clamping assembly on the corresponding side, and one of the two clamping assemblies is slidably connected to the inspection table 1, and the other The third screw rod 20 is fixed on the detection platform 1, and guide grooves 18 are provided on both sides of the upper surface of the detection platform 1 near the second slot 19. Guide blocks are slidably connected in the two guide grooves 18 and the two guide blocks are fixedly connected to the bottom plate 22 on the corresponding side. A third turntable 13 is provided on the side of the detection platform 1 corresponding to the third screw rod 20. One end of the third screw rod 20 passes through the detection platform 1 and is fixedly connected to the third turntable 13. The two ends of the casting 12 are respectively placed in the clamping groove 26 on the corresponding side and clamped and fixed by the clamping plate. The third screw rod 20 is rotated by the third turntable 13 to drive the third screw sleeve 21 to slide to one side in the second slot 19, so that the T-shaped seat 23 on the left is close to or away from the T-shaped seat 23 on the right, and the distance between the two T-shaped seats 23 is adjusted so that the clamping assembly can clamp workpieces of different lengths. A locking structure is provided on the T-shaped seat 23, which can firmly fix the two ends of the workpiece to prevent the workpiece from shifting or falling during the impact detection process, thereby improving the detection accuracy.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A ductile iron casting performance test detection device, comprising a test bench (1), characterized in that: A frame (2) is slidably connected to one side above the detection platform (1), a detection assembly is arranged on the frame (2), clamping assemblies are arranged on both sides above the detection platform (1), one of the two clamping assemblies is slidably connected to the detection platform (1), and the other is fixed to the detection platform (1), a casting (12) is clamped between the two clamping assemblies, and the detection assembly includes an impact hammer (17), the impact hammer (17) is slidably connected to the bottom of the frame (2) through a bracket, and a hammer head (11) is fixed to the bottom end of the impact hammer (17); The clamping assembly comprises a base plate (22) and a T-shaped seat (23), wherein the T-shaped seat (23) is fixed to the base plate (22) by bolts, a clamping groove (26) is penetrated through the inner wall of the T-shaped seat (23), a fastening bolt (25) is threadedly connected to the middle position of the top of the T-shaped seat (23), one end of the fastening bolt (25) extends into the clamping groove (26) and the bottom end is rotatably connected to a clamping plate (27), a handle (24) is fixed to the top of the fastening bolt (25), and the two ends of the casting (12) are respectively placed in the clamping groove (26) on the corresponding side and are clamped and fixed by the corresponding clamping plate (27).

2. The ductile iron casting performance test detection device according to claim 1 is characterized in that: A slider (3) and a first screw sleeve (6) are fixed to the bottom ends of both sides of the frame (2), and a slide groove (4) and a first slot (8) are respectively provided on the upper surface of the detection platform (1) corresponding to the slider (3) and the first screw sleeve (6). The slider (3) and the first screw sleeve (6) are respectively slidably connected in the slide groove (4) and the first slot (8), and the frame (2) is slidably connected to the detection platform (1) through the slider (3) and the first screw sleeve (6) at its bottom end.

3. The ductile iron casting performance test detection device according to claim 2 is characterized in that: A first screw rod (7) is rotatably connected in the first slot (8), the first screw sleeve (6) is threadedly sleeved on the first screw rod (7), a first turntable (5) is arranged on the outside of the detection platform (1) at a side corresponding to the first screw rod (7), one end of the first screw rod (7) passes through the detection platform (1) and is fixedly connected to the first turntable (5).

4. The ductile iron casting performance test detection device according to claim 1 or 3, characterized in that: The detection assembly further comprises a second rotating disk (9) and a second screw rod (10); the second screw rod (10) is rotatably connected to the middle position of the top of the frame (2); the second screw rod (10) is sleeved with a second screw sleeve (14) through an external thread of the second screw rod (10); the second rotating disk (9) is arranged on the side of the outside of the frame (2) corresponding to the second screw rod (10); one end of the second screw rod (10) passes through the frame (2) and is fixedly connected to the second rotating disk (9); sliding sleeves (15) are slidably sleeved on both sides of the top of the frame (2) corresponding to the second screw sleeve (14); the two sliding sleeves (15) are fixedly connected to the second screw sleeve (14) through brackets; and the impact hammer (17) is installed below the two sliding sleeves (15) through a mounting frame (16).

5. The ductile iron casting performance test detection device according to claim 4, characterized in that: A second slot (19) is provided on the upper surface of the detection platform (1) at a side corresponding to the clamping assembly, a third screw rod (20) is rotatably connected in the second slot (19), a third screw sleeve (21) is externally threadedly connected to the third screw rod (20), the third screw sleeve (21) is slidably connected in the second slot (19), and the third screw sleeve (21) is fixedly connected to the bottom plate (22) of the clamping assembly on the corresponding side, guide slots (18) are provided on both sides of the upper surface of the detection platform (1) close to the second slot (19), guide blocks are slidably connected in the two guide slots (18), and the two guide blocks are fixedly connected to the bottom plate (22) on the corresponding side, and a third rotating disk (13) is provided on the outside of the detection platform (1) at a side corresponding to the third screw rod (20), one end of the third screw rod (20) passes through the detection platform (1) and is fixedly connected to the third rotating disk (13).

6. The ductile iron casting performance test detection device according to claim 1, characterized in that: The shape of the clamping plate (27) is adapted to the outer shape of the casting (12).

Citation Information

Patent Citations

  • Nodular cast iron performance test detection device

    CN220367088U