Wire pulling machine for motor stator
By designing a motor stator wire drawing machine, the motor stator coil is automatically drawn by using hydraulic cylinders and electric push rods to drive the sliding brackets and the wire drawing clamps, the problems of low wire drawing efficiency and high labor intensity in the existing technology are solved, and the efficient motor stator coil wire drawing is achieved.
Patent Information
- Application Number
- CN202421072507.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The prior art is inefficient and labor-intensive in the process of pulling the wire of the motor stator coil, making it difficult to efficiently complete the thread removal work.
A wire puller for motor stator is designed. Through the cooperation of the hydraulic cylinder and the electric push rod, the sliding bracket and the wire pulling clamp are driven to clamp and pull out the coil under the action of a strong pressing spring to achieve automatic wire pulling.
The wire drawing efficiency of the motor stator coil is improved, the labor intensity of workers is reduced, and the efficient wire drawing of the motor stator coil is achieved.
Smart Images
Figure CN222897166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor maintenance, in particular to a wire pulling machine for a motor stator. Background Art
[0002] In recent years, with the development of the national economy, various lifting equipment has become popular. Due to the harsh operating environment of lifting equipment, the motor often burns out. When repairing the motor, it is necessary to remove the damaged old winding of the motor stator winding. Our previous removal method is to remove the motor stator coil by hand, which is time-consuming and labor-intensive, and the wire pulling efficiency is low and very slow, and the labor intensity of workers is high. For this reason, we propose a wire pulling machine for motor stator. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a wire pulling machine for a motor stator. The motor stator is fixed on the fixed component, and then the hydraulic cylinder is controlled to work by an external controller. The hydraulic cylinder works to drive the sliding bracket to move right on the sliding groove, and the sliding bracket moves right to drive the connecting bracket to move right. At the same time, the electric push rod drives the regular triangular prism to move right, so that the two inclined plates respectively conflict with the side surfaces of the regular triangular prism. When the two wire pulling clamps can clamp the stator coil, the electric push rod drives the regular triangular prism to move left, and a distance for the two wire pulling clamps to move outward when clamping the coil is reserved, so that the two wire pulling clamps clamp the coil under the tensioning action of the strong compression spring, and then the hydraulic cylinder works to drive the wire pulling clamp to move left to pull out the coil. When the two inclined plates conflict with the side surfaces of the regular triangular prism again, the two wire pulling clamps separate to take out the wire, thereby working in a reciprocating manner to pull the wire of the motor stator coil. Not only can the wire pulling efficiency of the motor stator coil be improved, but also the labor intensity of workers can be reduced, and the problems in the background technology can be effectively solved.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire pulling machine for a motor stator, comprising a bottom plate, a strong compression spring, a regular triangular prism and a fixing assembly;
[0005] The upper surface of the base plate is provided with a hydraulic cylinder support, a hydraulic cylinder is installed on the hydraulic cylinder support, a sliding support is installed at one end of the hydraulic cylinder, a sliding groove is provided on the upper surface of the base plate, the lower end of the sliding support is slidably connected to the sliding groove, a mounting groove is provided on the side of the sliding support, a limiting column is fixedly installed on the top wall and the bottom wall of the mounting groove, the outer sliding sleeve of the limiting column is provided with two connecting brackets, and the two connecting brackets are connected by a strong compression spring, and an inclined plate is installed on the right end of the connecting bracket, the upper inclined plate is higher on the left and lower on the right, and the lower inclined plate is higher on the left and lower on the right. The square inclined plate is lower on the left and higher on the right, a wire pulling clamp is installed on the right end of the inclined plate, a mounting bracket is installed on the upper surface of the base plate, an electric push rod is installed on the end of the mounting bracket, the right end of the electric push rod is connected to the side of the regular triangular prism, the connecting surface of the regular triangular prism and the electric push rod is parallel to the left side of the electric push rod, the regular triangular prism is located between the upper and lower inclined plates, the upper side surface of the regular triangular prism is parallel to the lower surface of the upper inclined plate, the lower side surface of the regular triangular prism is parallel to the upper surface of the lower inclined plate, and a fixing component is installed on the right side of the upper surface of the base plate.
[0006] Furthermore, the fixing assembly includes a bidirectional screw and a straight bracket installed on the right side of the upper surface of the base plate, a rotating shaft is rotatably installed on the straight bracket, a mounting plate is installed on the left end of the rotating shaft, a driving assembly is installed on the upper surface of the base plate, the right end of the rotating shaft is connected to the driving assembly, a through groove is opened on the upper surface of the mounting plate, a fixing plate is installed on the middle part of the inner wall of the through groove, the middle part of the bidirectional screw is rotatably connected to the fixing plate, the thread directions of the two ends of the bidirectional screw are opposite, both ends of the bidirectional screw are threaded with one end of an L-shaped bracket, one end of the L-shaped bracket is slidably installed in the through groove, the other end of the L-shaped bracket is installed with an arc clamping plate, and the upper end shaft of the bidirectional screw is installed with a handle. The motor stator is placed between two arc-shaped clamping plates, and the bidirectional lead screw is driven to rotate by turning the handle. The rotation of the bidirectional lead screw drives the two L-shaped brackets to move toward each other to clamp the motor stator. The rotating shaft is driven to rotate by the driving component, and the rotation of the rotating shaft drives the mounting plate to rotate, so that the clamped motor stator can be rotated, so as to facilitate all-round wire removal of the motor stator, thereby improving the wire pulling efficiency of the motor stator coil.
[0007] Furthermore, the wire pulling clamp further includes anti-slip grooves, and the anti-slip grooves are provided on one side of the wire pulling clamp close to the other wire pulling clamp, and the anti-slip grooves include a plurality of grooves in the shape of strips, and the plurality of grooves are evenly arranged on the wire pulling clamp. The anti-slip grooves increase the friction between the wire pulling clamp and the coil, thereby preventing the coil from falling off the wire pulling clamp during the wire pulling process.
[0008] Furthermore, the driving assembly includes a motor bracket installed on the right side of the upper surface of the bottom plate, a motor is installed on the motor bracket, the output shaft of the motor is connected to the right end of the rotating shaft through a coupling, and the input end of the motor is electrically connected to the output end of the external controller. The motor is controlled by the external controller, and the motor drives the rotating shaft to rotate, thereby completing the rotation of the motor stator by electric power, so as to facilitate the unplugging of the motor.
[0009] The invention has the following beneficial effects compared with the prior art: the motor stator uses a wire pulling machine to fix the motor stator on the fixed assembly, and then the hydraulic cylinder is controlled to work by an external controller, the hydraulic cylinder works to drive the sliding bracket to move right on the slide slot, the sliding bracket moves right to drive the connecting bracket to move right, at the same time, the electric push rod drives the regular triangular prism to move right, so that the two inclined plates respectively collide with the side surfaces of the regular triangular prism, when the two wire pulling clamps can clamp the stator coil, the electric push rod drives the regular triangular prism to move left, and reserves a distance for the two wire pulling clamps to move outward when clamping the coil, so that the two wire pulling clamps clamp the coil under the tensioning action of the strong compression spring, and then the hydraulic cylinder works to drive the wire pulling clamp to move left to pull out the coil, and when the two inclined plates respectively collide with the side surfaces of the regular triangular prism again, the two wire pulling clamps separate to take out the wire, thereby working in a reciprocating manner, and the wire pulling work of the motor stator coil can not only improve the wire pulling efficiency of the motor stator coil, but also reduce the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the structure of the utility model;
[0011] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.
[0012] In the figure: 1 base plate, 2 hydraulic cylinder, 3 hydraulic cylinder bracket, 4 slide groove, 5 sliding bracket, 6 strong compression spring, 7 mounting bracket, 8 anti-slip groove, 9 arc clamp, 10 mounting plate, 11 straight bracket, 12 connecting bracket, 13 regular triangular prism, 14 inclined plate, 15 wire pulling clamp, 16 L-shaped bracket, 17 handle, 18 motor, 19 motor bracket, 20 rotating shaft, 21 bidirectional screw, 22 electric push rod, 23 limit column, 24 mounting groove. DETAILED DESCRIPTION
[0013] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0014] See also Figure 1-2 , This embodiment provides a technical solution: a wire pulling machine for a motor stator, comprising a bottom plate 1, a strong compression spring 6, a regular triangular prism 13 and a fixing assembly;
[0015] A hydraulic cylinder bracket 3 is installed on the upper surface of the bottom plate 1, a hydraulic cylinder 2 is installed on the hydraulic cylinder bracket 3, a sliding bracket 5 is installed at one end of the hydraulic cylinder 2, a slide groove 4 is provided on the upper surface of the bottom plate 1, the lower end of the sliding bracket 5 is slidably connected to the slide groove 4, a mounting groove 24 is provided on the side of the sliding bracket 5, the top wall and the bottom wall of the mounting groove 24 are jointly fixedly installed with a limiting column 23, the outer sliding sleeve of the limiting column 23 is provided with two connecting brackets 12, the two connecting brackets 12 are connected by a strong compression spring 6, and an inclined plate 14 is installed on the right end of the connecting bracket 12, the upper inclined plate 14 is higher on the left and lower on the right, and the lower inclined plate 14 is lower on the right and lower. The inclined plate 14 is lower on the left and higher on the right, and a wire pulling clamp 15 is installed at the right end of the inclined plate 14. A mounting bracket 7 is installed on the upper surface of the base plate 1, and an electric push rod 22 is installed on the end of the mounting bracket 7. The right end of the electric push rod 22 is connected to the side of the regular triangular prism 13, and the connecting surface between the regular triangular prism 13 and the electric push rod 22 is parallel to the left side of the electric push rod 22. The regular triangular prism 13 is located between the upper and lower inclined plates 14, and the upper side surface of the regular triangular prism 13 is parallel to the lower surface of the upper inclined plate 14, and the lower side surface of the regular triangular prism 13 is parallel to the upper surface of the lower inclined plate 14. A fixing component is installed on the right side of the upper surface of the base plate 1.
[0016] First, fix the motor stator on the fixed component, and then control the hydraulic cylinder 2 to work through the external controller. The hydraulic cylinder 2 drives the sliding bracket 5 to move rightward on the slide slot 4. The sliding bracket 5 moves rightward and drives the connecting bracket 12 to move rightward. At the same time, the electric push rod 22 drives the regular triangular prism 13 to move rightward, so that the two inclined plates 14 respectively contact the side surfaces of the regular triangular prism 13. When the two wire pulling clamps 15 can clamp the stator coil, the electric push rod 22 drives the regular triangular prism 13 to move leftward, leaving two The distance that the wire pulling clamp 15 moves outward when clamping the coil enables the two wire pulling clamps 15 to clamp the coil under the tension of the strong compression spring 6, and then the hydraulic cylinder 2 drives the wire pulling clamp 15 to move left to pull out the coil. When the two inclined plates 14 respectively contact the side surfaces of the regular triangular prism 13 again, the two wire pulling clamps 15 separate to take out the wire, thereby working reciprocatingly to pull the wire of the motor stator coil, which can not only improve the wire pulling efficiency of the motor stator coil, but also reduce the labor intensity of workers.
[0017] The fixing assembly includes a bidirectional lead screw 21 and a straight bracket 11 installed on the right side of the upper surface of the base plate 1, a rotating shaft 20 is rotatably installed on the straight bracket 11, a mounting plate 10 is installed on the left end of the rotating shaft 20, a driving assembly is installed on the upper surface of the base plate 1, the right end of the rotating shaft 20 is connected to the driving assembly, a through groove is opened on the upper surface of the mounting plate 10, a fixing plate is installed on the middle part of the inner wall of the through groove, the middle part of the bidirectional lead screw 21 is rotatably connected to the fixing plate, the thread directions of the two ends of the bidirectional lead screw 21 are opposite, and both ends of the bidirectional lead screw 21 are threadedly installed with one end of an L-shaped bracket 16, one end of the L-shaped bracket 16 is slidably installed in the through groove, the other end of the L-shaped bracket 16 is installed with an arc clamping plate 9, and the upper end shaft of the bidirectional lead screw 21 is installed with a handle 17. The motor stator is placed between the two arc-shaped clamping plates 9, and the bidirectional screw 21 is driven to rotate by rotating the handle 17. The rotation of the bidirectional screw 21 drives the two L-shaped brackets 16 to move toward each other to clamp the motor stator. The rotating shaft 20 is driven to rotate by the driving component, and the rotation of the rotating shaft 20 drives the mounting plate 10 to rotate, so that the clamped motor stator can be rotated, so as to facilitate the all-round wire removal of the motor stator, thereby improving the wire pulling efficiency of the motor stator coil.
[0018] It also includes anti-skid patterns 8. The side of the wire pulling clamp 15 close to the other wire pulling clamp is provided with anti-skid patterns 8. The anti-skid patterns 8 include a plurality of strip-shaped grooves, and the plurality of grooves are evenly arranged on the wire pulling clamp 15. The anti-skid patterns 8 increase the friction between the wire pulling clamp 15 and the coil, thereby preventing the coil from falling off the wire pulling clamp 15 during the wire pulling process.
[0019] The driving assembly includes a motor bracket 19 installed on the right side of the upper surface of the base plate 1, and a motor 18 is installed on the motor bracket 19. The output shaft of the motor 18 is connected to the right end of the rotating shaft 20 through a coupling, and the input end of the motor 18 is electrically connected to the output end of the external controller. The motor 18 is controlled by the external controller to drive the rotating shaft 20 to rotate, thereby completing the rotation of the motor stator by electric power, so as to facilitate its unplugging.
[0020] The working principle of a motor stator wire pulling machine provided by the utility model is as follows: first, the motor stator is fixed on the fixed component, and then the hydraulic cylinder 2 is controlled to work by an external controller, the hydraulic cylinder 2 works to drive the sliding bracket 5 to move rightward on the slide slot 4, the sliding bracket 5 moves rightward to drive the connecting bracket 12 to move rightward, and at the same time, the electric push rod 22 drives the regular triangular prism 13 to move rightward, so that the two inclined plates 14 respectively contact the side surfaces of the regular triangular prism 13, when the two wire pulling clamps 15 can clamp the stator coil, the electric push rod 22 drives the regular triangular prism The column 13 moves to the left, leaving a distance for the two wire-pulling clamps 15 to move outward when clamping the coil, so that the two wire-pulling clamps 15 clamp the coil under the tension of the strong compression spring 6, and then the hydraulic cylinder 2 works to drive the wire-pulling clamp 15 to move to the left to pull out the coil. When the two inclined plates 14 respectively contact the side surfaces of the regular triangular prism 13 again, the two wire-pulling clamps 15 separate to take out the wire, thereby working reciprocatingly to pull the wire of the motor stator coil, which can not only improve the wire-pulling efficiency of the motor stator coil, but also reduce the labor intensity of workers. The motor stator is placed between two arc-shaped clamping plates 9, and the bidirectional lead screw 21 is driven to rotate by turning the handle 17, and the rotation of the bidirectional lead screw 21 drives the two L-shaped brackets 16 to move toward each other to clamp the motor stator, and the rotating shaft 20 is driven to rotate by the driving assembly, and the rotation of the rotating shaft 20 drives the mounting plate 10 to rotate, so that the clamped motor stator can be rotated, so as to facilitate the all-round removal of the motor stator, thereby improving the wire pulling efficiency of the motor stator coil. The friction between the wire pulling clamp 15 and the coil is increased by the anti-slip pattern 8 to prevent the coil from falling off the wire pulling clamp 15 during the wire pulling process. The motor 18 is controlled to work by an external controller, and the motor 18 drives the rotating shaft 20 to rotate, so as to complete the rotation of the motor stator by electric power, so as to facilitate the wire pulling.
[0021] It is worth noting that in this embodiment, the core chip of the external controller is an ATMEI single-chip microcomputer, specifically AT89C51, and the motor 18 and the hydraulic cylinder 2 can be freely configured according to the actual application scenario. The motor 18 can be a JE series single-phase servo motor produced by Beijing Mitsubishi Electric (China) Co., Ltd. The external controller controls the motor 18 and the hydraulic cylinder 2 using methods commonly used in the prior art.
[0022] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A wire pulling machine for a motor stator, characterized in that: It comprises a base plate (1), a strong compression spring (6), a regular triangular prism (13) and a fixing assembly; A hydraulic cylinder bracket (3) is installed on the upper surface of the base plate (1), a hydraulic cylinder (2) is installed on the hydraulic cylinder bracket (3), a sliding bracket (5) is installed on one end of the hydraulic cylinder (2), a sliding groove (4) is provided on the upper surface of the base plate (1), the lower end of the sliding bracket (5) is slidably connected to the sliding groove (4), a mounting groove (24) is provided on the side of the sliding bracket (5), the top wall and the bottom wall of the mounting groove (24) are jointly fixedly mounted with a limit column (23), the outer sliding sleeve of the limit column (23) is provided with two connecting brackets (12), the two connecting brackets (12) are connected by a strong compression spring (6), and an inclined plate (14) is installed on the right end of the connecting bracket (12), the upper inclined plate (14) is higher on the left and lower on the right, and the lower inclined plate (14) is lower on the right. The square inclined plate (14) is lower on the left and higher on the right, a wire pulling clamp (15) is installed on the right end of the inclined plate (14), a mounting bracket (7) is installed on the upper surface of the base plate (1), an electric push rod (22) is installed on the end of the mounting bracket (7), the right end of the electric push rod (22) is connected to the side of the regular triangular prism (13), the connection surface between the regular triangular prism (13) and the electric push rod (22) is parallel to the left side of the electric push rod (22), the regular triangular prism (13) is located between the upper and lower inclined plates (14), the upper side surface of the regular triangular prism (13) is parallel to the lower surface of the upper inclined plate (14), the lower side surface of the regular triangular prism (13) is parallel to the upper surface of the lower inclined plate (14), and a fixing component is installed on the right side of the upper surface of the base plate (1).
2. A motor stator wire pulling machine according to claim 1, characterized in that: The fixing assembly comprises a bidirectional lead screw (21) and a straight bracket (11) mounted on the right side of the upper surface of the base plate (1); a rotating shaft (20) is rotatably mounted on the straight bracket (11); a mounting plate (10) is mounted on the left end of the rotating shaft (20); a driving assembly is mounted on the upper surface of the base plate (1); the right end of the rotating shaft (20) is connected to the driving assembly; a through groove is formed on the upper surface of the mounting plate (10); a fixing plate is mounted on the middle part of the inner wall of the through groove; the middle part of the bidirectional lead screw (21) is rotatably connected to the fixing plate; the threads at both ends of the bidirectional lead screw (21) are in opposite directions; one end of an L-shaped bracket (16) is threadedly mounted on both ends of the bidirectional lead screw (21); one end of the L-shaped bracket (16) is slidably mounted in the through groove; an arc-shaped clamping plate (9) is mounted on the other end of the L-shaped bracket (16); and a handle (17) is mounted on the upper end shaft of the bidirectional lead screw (21).
3. The motor stator wire pulling machine according to claim 1, characterized in that: It also includes anti-skid patterns (8), wherein the anti-skid patterns (8) are provided on a side of the wire pulling clamp (15) close to another wire pulling clamp, and the anti-skid patterns (8) include a plurality of strip-shaped grooves, and the plurality of grooves are evenly arranged on the wire pulling clamp (15).
4. A motor stator wire pulling machine according to claim 2, characterized in that: The drive assembly comprises a motor bracket (19) mounted on the right side of the upper surface of the base plate (1), a motor (18) being mounted on the motor bracket (19), an output shaft of the motor (18) being connected to the right end of the rotating shaft (20) via a coupling, and an input end of the motor (18) being electrically connected to an output end of an external controller.