Defective product forced treatment cabinet

By designing a forced treatment cabinet for defective products equipped with gravity sensors, alarms and monitors, the problem of inability to record the quantity of defective products in the prior art is solved, and accurate tracking and statistics of the quantity of defective products is achieved, and production management efficiency and overall performance of the production line are improved.

CN222897430UActive Publication Date: 2025-05-23ZHEJIANG CHIJING OPTOELECTRONICS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421860150.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-23
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing mandatory processing cabinet for defective products cannot record the quantity of defective products immediately, resulting in the inability to accurately track and count the quantity of defective products during the production process, which makes production management difficult and it is difficult to adjust and optimize the production process in real time.

Method used

A forced treatment cabinet for defective products is designed, using a detachable placement plate, gravity sensor, alarm and display, and real-time counting and displaying of defective products through a PLC controller.

Benefits of technology

It realizes accurate tracking and statistics of the quantity of defective products in the production process, improves management efficiency and overall performance of the production line, and improves work efficiency and environmental stability through convenient operation design and a clean internal environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of treatment cabinets, and discloses a defective product forced treatment cabinet, which comprises two cabinet doors, the two cabinet doors are respectively and rotatably connected to the front side of the outer wall of a treatment cabinet body through hinges, and a plurality of placing plates are detachably arranged in the treatment cabinet body. A plurality of placing plates are arranged on the top surface of the treatment cabinet body, gravity sensors are detachably arranged on the top surfaces of the plurality of placing plates respectively, the gravity sensors are electrically connected with the PLC, an alarm is fixed on the top surface of the treatment cabinet body, the alarm is electrically connected with the PLC, a display is fixed on the top surface of the treatment cabinet body, and the display is electrically connected with the PLC. According to the defective product processing cabinet disclosed by the utility model, through the placement plate, the gravity sensor, the alarm and the display, counting and displaying can be performed in time when a worker puts defective products into the processing cabinet body, so that the number of the defective products in the production process can be accurately tracked and counted, and the management efficiency and the overall performance of a production line are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing cabinets, in particular to a cabinet for forced processing of defective products. Background Art

[0002] The defective product forced processing cabinet is a device used to promptly detect and manage defective products during the production process. In industrial production, quality management is a crucial link, especially in the context of increasing attention paid to product quality by consumers and regulators. In order to ensure product quality, companies need to promptly process defective products that appear in the production process, which makes the defective product forced processing cabinet an indispensable part of the production line.

[0003] At present, when most processing cabinets are in use, the defective products placed inside the processing cabinet by the staff cannot be recorded in time, so there are the following disadvantages: there is no immediate record, resulting in the inability to accurately track and count the number of defective products in the production process, making production management difficult and difficult to adjust and optimize the production process in real time. Utility Model Content

[0004] The purpose of the utility model is to provide a defective product forced processing cabinet to solve the problem that there is no real-time record, resulting in the inability to accurately track and count the number of defective products in the production process, making production management difficult and difficult to adjust and optimize the production process in real time.

[0005] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a defective product forced processing cabinet, comprising two cabinet doors, the two cabinet doors are respectively rotatably connected to the front side of the outer wall of the processing cabinet body by hinges, the interior of the processing cabinet body is detachably provided with a plurality of placement plates, a PLC controller is fixed on the top surface of the processing cabinet body, and the top surfaces of the plurality of placement plates are detachably provided with gravity sensors, which are electrically connected to the PLC controller, an alarm is fixed on the top surface of the processing cabinet body, which is electrically connected to the PLC controller, and a display is fixed on the top surface of the processing cabinet body, which is electrically connected to the PLC controller.

[0006] Preferably, threaded grooves are respectively provided on the front and rear sides of several of the gravity sensors, fixing plates are respectively fixed on the front and rear sides of several of the placement plates, threaded holes are respectively provided on one side of two of the fixing plates, bolts are respectively threadedly connected in the two threaded holes, and the threaded ends of the two bolts are respectively connected to the internal threads of the two threaded grooves.

[0007] Preferably, a plurality of slide grooves are respectively provided on the left and right sides of the inner wall of the processing cabinet body, a plurality of sliding rods are respectively fixed on the left and right sides of the plurality of placement plates, and the plurality of sliding rods are respectively slidably arranged in the plurality of slide grooves.

[0008] Preferably, first magnets are fixed inside a plurality of the slide grooves, second magnets are fixed at rear ends of a plurality of the slide rods, and a plurality of the second magnets are magnetically attracted to a plurality of the first magnets.

[0009] Preferably, a label is fixed on the top surface of the processing cabinet body.

[0010] Preferably, observation holes are respectively opened on the front sides of the two cabinet doors, and transparent glass is respectively fixed inside the two observation holes.

[0011] Compared with the prior art, a defective product forced processing cabinet adopting the above technical solution has the following features:

[0012] Beneficial effects:

[0013] 1. During use, the placement board, gravity sensor, alarm and display can help the staff put defective products into the processing cabinet body, and the number of defective products can be counted and displayed in time, so as to accurately track and count the number of defective products in the production process, so as to improve management efficiency and the overall performance of the production line;

[0014] 2. During use, the fixed plate and bolts facilitate the staff to disassemble and assemble the gravity sensor, so that it is convenient for the staff to clean or replace it. The slide groove and sliding rod facilitate the support and limit of the placement plate, so that the staff can smoothly put in or pull out the placement plate, which improves the convenience of operation and work efficiency. The first magnet and the second magnet facilitate the staff to put the placement plate into the inside of the processing cabinet body and then fix it, preventing the placement plate from sliding and improving the stability of the placement plate;

[0015] 3. During use, the label allows the staff to write identification information such as "bad product cabinet" on it, which is convenient for the staff to quickly identify the purpose and contents of the cabinet, reduce the possibility of operating errors, and improve the standardization and efficiency of the work process. The observation hole and transparent glass allow the staff to observe the interior of the cabinet more intuitively, and can be checked without opening the door, which not only facilitates daily management, but also reduces the risk of contamination caused by frequent opening and closing of the door, and maintains the stability and cleanliness of the internal environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of an embodiment.

[0017] Figure 2 It is an exploded schematic diagram of an embodiment.

[0018] Figure 3 It is an exploded schematic diagram of the placement plate and the fixing plate in the embodiment.

[0019] Figure 4 It is a schematic diagram of the explosion of the cabinet door and the observation hole in the embodiment.

[0020] In the figure: 1. cabinet door; 2. cabinet body; 3. placement plate; 4. gravity sensor; 5. alarm; 6. display; 7. threaded groove; 8. fixing plate; 9. threaded hole; 10. bolt; 11. slide groove; 12. sliding rod; 13. first magnet; 14. second magnet; 15. label; 16. observation hole; 17. transparent glass. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0022] like Figure 1-Figure 4 As shown, a defective product forced processing cabinet includes two cabinet doors 1, which are rotatably connected to the front side of the outer wall of the processing cabinet body 2 by hinges, and a plurality of placement plates 3 are detachably provided inside the processing cabinet body 2. A PLC controller is fixed on the top surface of the processing cabinet body 2, and gravity sensors 4 are detachably provided on the top surfaces of the plurality of placement plates 3, which are electrically connected to the PLC controller. An alarm 5 is fixed on the top surface of the processing cabinet body 2, and the alarm 5 is electrically connected to the PLC controller. A display 6 is fixed on the top surface of the processing cabinet body 2, and the display 6 is electrically connected to the PLC controller.

[0023] During use, the staff first electrically connects the PLC controller with the controller of the entire production line. When the production line detects defective products, the information is transmitted to the PLC controller, and the alarm 5 is activated to sound an alarm. At the same time, the entire production line is forced to stop the flow, and the cabinet door 1 of the processing cabinet body 2 is unlocked. When the worker puts the defective product in and closes the cabinet door 1, the cabinet door 1 is locked. At this time, gravity detection is performed through the gravity sensor 4 to detect whether the defective product is put in. When the gravity sensor 4 detects gravity, the information is transmitted to the PLC controller and transmitted to the display 6 for counting and display. Then the entire production line resumes the flow.

[0024] By placing the plate 3, gravity sensor 4, alarm 5 and display 6, it is convenient for the staff to put defective products into the processing cabinet body 1, and the numbers can be counted and displayed in time, so as to accurately track and count the number of defective products in the production process, so as to improve the management efficiency and the overall performance of the production line.

[0025] like Figure 2 and Figure 3As shown, thread grooves 7 are respectively provided on the front and rear sides of several gravity sensors 4, fixing plates 8 are respectively fixed on the front and rear sides of several placement plates 3, threaded holes 9 are respectively provided on one side of the two fixing plates 8, bolts 10 are respectively threadedly connected in the two threaded holes 9, and the threaded ends of the two bolts 10 are respectively connected to the internal threads of the two thread grooves 7.

[0026] During use, the fixing plate 8 and the bolts 10 facilitate the staff to disassemble and assemble the gravity sensor 4, thereby making it convenient for the staff to clean or replace it.

[0027] like Figure 1-Figure 3 As shown, a plurality of slide grooves 11 are respectively opened on the left and right sides of the inner wall of the processing cabinet body 2, and a plurality of sliding rods 12 are respectively fixed on the left and right sides of the plurality of placement plates 3. The plurality of sliding rods 12 are respectively slidably arranged in the plurality of slide grooves 11, and first magnets 13 are respectively fixed inside the plurality of slide grooves 11, and second magnets 14 are respectively fixed at the rear ends of the plurality of sliding rods 12, and the plurality of second magnets 14 are respectively magnetically attracted to the plurality of first magnets 13.

[0028] In use, the slide groove 11 and the sliding rod 12 are used to support and limit the placement plate 3, so that the staff can smoothly put in or take out the placement plate 3, thereby improving the convenience and work efficiency of operation. The first magnet 13 and the second magnet 14 are used to facilitate the staff to put the placement plate 3 into the processing cabinet body 2 and then fix it, thereby preventing the placement plate 3 from sliding and improving the stability of the placement plate 3.

[0029] like Figure 1 , Figure 2 and Figure 4 As shown, a label 15 is fixed on the top surface of the processing cabinet body 2, and observation holes 16 are respectively opened on the front sides of the two cabinet doors 1, and transparent glass 17 is respectively fixed inside the two observation holes 16.

[0030] During use, the label 15 is convenient for the staff to write identification information such as "bad product cabinet" on it, so that the staff can quickly identify the purpose and content of the processing cabinet body 2, reduce the possibility of operating errors, and improve the standardization and efficiency of the work process. The observation hole 16 and the transparent glass 17 are convenient for the staff to observe the interior of the processing cabinet body 2 more intuitively, and can be checked without opening the door, which is convenient for daily management, reduces the risk of contamination caused by frequent opening and closing of the door, and maintains the stability and cleanliness of the internal environment.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A defective product forced processing cabinet, comprising two cabinet doors (1), wherein the two cabinet doors (1) are rotatably connected to the front side of the outer wall of the processing cabinet body (2) through hinges, characterized in that: The processing cabinet body (2) is provided with a plurality of placement plates (3) detachably disposed inside, a PLC controller is fixed on the top surface of the processing cabinet body (2), and gravity sensors (4) are detachably disposed on the top surfaces of the plurality of placement plates (3), the gravity sensors (4) are electrically connected to the PLC controller, an alarm (5) is fixed on the top surface of the processing cabinet body (2), the alarm (5) is electrically connected to the PLC controller, and a display (6) is fixed on the top surface of the processing cabinet body (2), the display (6) is electrically connected to the PLC controller.

2. A defective product forced processing cabinet according to claim 1, characterized in that: The front and rear sides of the plurality of gravity sensors (4) are respectively provided with threaded grooves (7); the front and rear sides of the plurality of placement plates (3) are respectively fixed with fixing plates (8); one side of the two fixing plates (8) is respectively provided with threaded holes (9); bolts (10) are respectively threadedly connected in the two threaded holes (9); and the threaded ends of the two bolts (10) are respectively threadedly connected to the inner parts of the two threaded grooves (7).

3. A defective product forced processing cabinet according to claim 2, characterized in that: A plurality of slide grooves (11) are respectively provided on the left and right sides of the inner wall of the processing cabinet body (2); a plurality of slide rods (12) are respectively fixed on the left and right sides of the plurality of placement plates (3); and the plurality of slide rods (12) are respectively slidably arranged in the plurality of slide grooves (11).

4. A defective product forced processing cabinet according to claim 3, characterized in that: A first magnet (13) is fixed inside each of the sliding grooves (11), a second magnet (14) is fixed at the rear end of each of the sliding rods (12), and each of the second magnets (14) is magnetically attracted to each of the first magnets (13).

5. The defective product forced processing cabinet according to claim 1, characterized in that: A label (15) is fixed on the top surface of the processing cabinet body (2).

6. A defective product forced processing cabinet according to claim 5, characterized in that: The front sides of the two cabinet doors (1) are respectively provided with observation holes (16), and transparent glass (17) is respectively fixed inside the two observation holes (16).