Composite mould pressing integrated knitted hat

Abstract

The utility model relates to a composite mould pressing integrated knitted hat which is characterized in that the composite mould pressing integrated knitted hat comprises a hat body and a hat brim, the hat body and the hat brim each comprise a one-piece type knitted woven layer and at least one functional fabric layer, the knitted woven layer is formed by integrally weaving yarn and shaping silk, and the functional fabric layers are arranged on the knitted woven layers. The functional fabric layer is compounded on the knitted braid layer through hot pressing.

Description

Technical Field

[0001] This application belongs to the technical field of hats and relates to a composite molded integrated knitted hat. Background Art

[0002] Knitted hats are deeply loved by people because of their warmth retention, breathability, elasticity, conformability and artistic beauty. Knitted hats with unique shapes are more vibrant. Most existing knitted hats are made by knitting yarns, so knitted hats also have some deficiencies. For example, they are prone to deformation after washing, the hat body is soft and cannot be shaped, and the holes generated by knitting cannot play a good role in sun protection and light shielding, etc. There are also knitted hats that use composite sponges to increase their shaping effect, but the sponge itself will age and turn yellow, causing the entire hat to turn yellow. Summary of the Utility Model

[0003] To overcome the problems existing in the related art, this application aims to provide a composite molded integrated knitted hat.

[0004] This application is realized through the following technical solutions.

[0005] This technical solution provides a composite molded integrated knitted hat, including a hat body and a brim. Both the hat body and the brim include a one-piece knitted layer and at least one functional fabric layer. Among them, the knitted layer is integrally knitted from yarns and shaping filaments, and the functional fabric layer is thermally laminated on the knitted layer.

[0006] This technical solution can be applied to hats such as full-top hats, fisherman hats, and open-top hats, etc.; the knitted layer uses yarns and shaping filaments and is knitted by a multi-row flat knitting machine. After being molded and shaped with the functional fabric layer, it has good stiffness. The process is simple and does not require a sewing process, so that the integrated molding of the knitted hat has no dividing line, the appearance is more concise, and it is washable and not easy to deform, meeting the needs of more customers.

[0007] In one or more embodiments, the shaping filaments are silk threads made of nylon material or polyester fiber material.

[0008] In one or more embodiments, the functional fabric layer is one or more composite fabrics such as sandwich mesh fabric, suede-like fabric, and stretch fabric.

[0009] In one or more embodiments, the functional fabric layer is located on the inner surface of the knitted layer, and a soft cotton layer is provided between the knitted layer and the functional fabric layer.

[0010] In one or more embodiments, the soft cotton layer is located in part or all of the brim area and extends to at least part of the forehead area of the hat body.

[0011] In one or more embodiments, a support material layer is further included, and the support material layer is compositely disposed between the knitted layer and the soft cotton layer.

[0012] In one or more embodiments, the functional fabric layer is located on the outer surface of the knitted layer.

[0013] In one or more embodiments, the functional fabric layer is compositely disposed on the inner and outer surfaces of the knitted layer by hot pressing.

[0014] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit this application. Description of the Drawings

[0015] By describing the exemplary embodiments of the present application in more detail in conjunction with the drawings, the above and other objects, features, and advantages of the present application will become more obvious. Among them, in the exemplary embodiments of the present application, the same reference numerals generally represent the same components.

[0016] Figure 1 It is a schematic diagram of the overall structure of an integrated knitted cap shown in an embodiment of the present application.

[0017] Figure 2 It is a schematic diagram of the layer structure of an integrated knitted cap shown in an embodiment of the present application.

[0018] Figure 3 It is a schematic diagram of the knitted layer in an integrated knitted cap shown in an embodiment of the present application, showing the structure of each functional zone.

[0019] Figure 4 It is one of the exploded schematic diagrams of the materials of each layer in an integrated knitted cap shown in an embodiment of the present application.

[0020] Figure 5 It is the second of the exploded schematic diagrams of the materials of each layer in an integrated knitted cap shown in an embodiment of the present application.

[0021] Description of the Reference Numerals:

[0022] 11 - Cap body; 12 - Brim; 101 - Knitted layer; 102 - Functional fabric layer; 103 - Soft cotton layer; 104 - Support material layer; 105 - Strong support area; 106 - Breathable knitted area; 107 - Weak support area. Detailed Embodiments

[0023] Next, in combination with the accompanying drawings in some embodiments of the present application, the technical solutions in some embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.

[0024] The technical solutions of the embodiments of the present application will be described in detail below in combination with the accompanying drawings.

[0025] As Figures 1 to 5 shown, this embodiment provides a composite molded integrated knitted cap, including a cap body 11 and a brim 12. Both the cap body 11 and the brim 12 include a one-piece knitted fabric layer 101 and at least one functional fabric layer 102. Among them, the knitted fabric layer 101 is integrally woven from yarn and setting wire, and the functional fabric layer 102 is thermally laminated on the knitted fabric layer 101.

[0026] The knitted cap includes, but is not limited to, cap types such as full-top caps, fisherman caps, and open-top caps, etc. The knitted fabric layer 101 is woven with yarn and setting wire using a multi-row flat knitting machine, and after being molded and fixed with the functional fabric layer 102, it has good stiffness, simple process, and does not require a sewing process flow, so that the integrated molding of the knitted cap has no dividing line, the appearance is more concise, it can be washed and is not easy to deform, meeting the needs of more customers.

[0027] In this embodiment, the setting wire is a silk thread made of nylon material or polyester fiber material. The knitted fabric layer 101 woven from the setting wire and the yarn can make the knitted fabric layer 101 have a good shaping effect. When the knitted fabric layer 101 is woven, according to the combined ratio of the materials, a woven layer with breathable stiffness, diverse shapes and functions can be made.

[0028] In this way, the functional areas can be realized through the density performance of the knitting patterns of the knitted fabric layer 101. As Figure 3 shown, for example, in the strong support areas 105 such as the brim 12 and the forehead, a more supportive knitting method is used; in the breathable knitted area 106 with breathable requirements such as the top of the cap body 11, a hollow knitting method is used; in the weak support areas 107 such as the edge of the cap body 11, a conventional knitting method is used, so that the function and knitting method of the whole piece are combined to achieve support while reducing the weight of the whole piece and having good breathability.

[0029] In this embodiment, the functional fabric layer 102 is one or more composite fabrics of sandwich mesh fabric, velvet-like fabric, and elastic fabric. Exemplarily, as Figure 4 shown, when the functional fabric layer 102 is one layer, the functional fabric layer 102 is located on the outer surface of the knitted fabric layer 101. As Figure 5As shown, when the functional fabric layer 102 has two layers, the functional fabric layer 102 is disposed on the inner surface and the outer surface of the knitted fabric layer 101 by hot pressing and laminating.

[0030] In this embodiment, a soft cotton layer 103 and a support material layer 104 are provided between the knitted fabric layer 101 and the inner functional fabric layer 102. The soft cotton layer 103 is located in part or all of the area of the brim 12 and extends to at least part of the forehead area of the cap body 11. The support material layer 104 is laminated between the knitted fabric layer 101 and the soft cotton layer 103. Exemplarily, the support material layer 104 is made by 3D stereoscopic injection molding, and the soft cotton layer 103 is a foamed sponge.

[0031] In this way, in order to ensure the shape and sufficient elastic support in the brim 12 part, a 3D injection-molded support material layer 104 with good rigid support is added. In the forehead part, in order to improve the wearing comfort and stability, a local soft cotton layer 103 is added at this position.

[0032] The manufacturing process of the composite molded integrated knitted cap in this embodiment is as follows:

[0033] The bottom fabric piece of the functional fabric layer 102 on the inner side of the knitted fabric layer 101 is fixed on the mold pressing fixture rack with the front side facing down and the back side facing up, and then the rack is placed above the mold for mold pressing; the bottom fabric piece after spraying glue is placed on the mold again, and then the pre-prepared soft cotton layer 103 and support material layer 104 coated with glue are placed in the corresponding positions of the bottom fabric piece in sequence, where the soft cotton layer 103 is placed at the turning of the brim 12, and the support material layer 104 is placed at the brim 12 above the soft cotton layer 103; after applying glue to the inner side of the knitted fabric layer 101 made of yarn and shaping wire, the inner side is fixed on the mold pressing fixture rack with the inner side facing down; then the rack is placed above the bottom fabric piece for combined pressing; the molded knitted cap after mold pressing is trimmed, edge wrapped and other treatments. In this way, the knitted cap of this embodiment does not need to go through multiple redundant processes such as cap piece cutting, splicing, sewing, or opening and sewing, and the process is simple.

[0034] The embodiments of the present application have been described above. The above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations are obvious to those of ordinary skill in the art in the technical field without departing from the scope and spirit of the described embodiments. The selection of the terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technologies in the market, or to enable other ordinary technicians in the technical field to understand the embodiments disclosed herein.

Claims

1. A composite molded integrated knitted hat, characterized in that: The invention comprises a hat body and a brim, wherein the hat body and the brim both comprise a one-piece knitted woven layer and at least one functional fabric layer, wherein the knitted woven layer is formed by integrally weaving yarn and shaping yarn, and the functional fabric layer is compounded on the knitted woven layer by hot pressing.

2. The composite molded integrated knitted hat according to claim 1, characterized in that: The shaping thread is a thread made of nylon material or polyester fiber material.

3. The composite molded integrated knitted hat according to claim 1, characterized in that: The functional fabric layer is one or more composite fabrics selected from sandwich mesh fabric, velvet fabric and stretch fabric.

4. The composite molded integrated knitted hat according to claim 1, characterized in that: The functional fabric layer is located on the inner surface of the knitted braided layer, and a soft cotton layer is arranged between the knitted braided layer and the functional fabric layer.

5. The composite molded integrated knitted hat according to claim 4, characterized in that: The soft cotton layer is located in a part or all of the area of ​​the brim and extends to at least a part of the forehead area of ​​the hat body.

6. The composite molded integrated knitted hat according to claim 4 or 5, characterized in that: It also includes a supporting material layer, which is compositely arranged between the knitted woven layer and the soft cotton layer.

7. The composite molded integrated knitted hat according to claim 1, characterized in that: The functional fabric layer is located on the outer surface of the knitted woven layer.

8. The composite molded integrated knitted hat according to claim 1, characterized in that: The functional fabric layer is arranged on the inner surface and the outer surface of the knitted braided layer by hot pressing.

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