Desulfurization dust remover with spraying device

By designing a convenient filter cartridge cleaning structure and multiple spray desulfurization technology in the desulfurization dust collector, the problems of inconvenient cleaning of filter cartridges and poor desulfurization effect in the existing technology are solved, and efficient and convenient desulfurization and dust removal effect are achieved.

CN222900681UActive Publication Date: 2025-05-27PANJIN CHANGRUI CHEM CO LTD
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Patent Information

Application Number
CN202421996100.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-18
Publication Date
2025-05-27
Estimated Expiration
2034-08-18

AI Technical Summary

Technical Problem

The existing desulfurization dust collectors are inconvenient in the installation and cleaning of the filter cartridge, and the desulfurization effect of a single spray rack is poor, which affects the desulfurization efficiency.

Method used

A desulfurization dust collector with a spray device is designed, which uses installation grooves, arc-shaped covers, chuck slots, clamp rings and filter cartridges to achieve convenient cleaning of filter cartridges; at the same time, spray desulfurization is used to use a pump and spray pipes, and the contact between waste gas and lime water is enhanced through the agitation mechanism to ensure the desulfurization quality.

Benefits of technology

It realizes convenient cleaning and efficient desulfurization of the filter cartridge, and improves the practicality and desulfurization effect of the desulfurization dust collector.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222900681U_ABST
    Figure CN222900681U_ABST
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Abstract

The utility model discloses a desulfurization dust remover with a spraying device, which belongs to the technical field of desulfurization dust removers, and comprises an absorption tower, the side part of the absorption tower is fixedly connected with an air inlet pipe, the top surface of the air inlet pipe is provided with a mounting groove, the inner cavity of the mounting groove is sleeved with an arc-shaped cover, the inner walls of the arc-shaped cover and the air inlet pipe are provided with clamping grooves, and the arc-shaped cover is fixedly connected with the air inlet pipe. A clamping ring is arranged in an inner cavity of the clamping groove in a sleeved mode. According to the utility model, the mounting groove, the arc-shaped cover, the clamping groove, the lower mounting seat, the threaded hole, the upper mounting seat, the butterfly screw, the clamping ring and the filter cartridge are matched for use, the filter cartridge is mounted in the inner cavity of the gas inlet pipe to filter dust in waste gas, and the arc-shaped cover is detached from the gas inlet pipe when desulfurization and dust removal are not carried out any more; therefore, the filter cartridge is taken down from the air inlet pipe to clean the filtered dust, and the function of conveniently cleaning the dust in the filter cartridge is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of desulfurization dust collectors, and specifically, to a desulfurization dust collector with a spraying device. Background Art

[0002] Chlorinated polyethylene is a saturated polymer material, with a white powder appearance, non-toxic and odorless, having excellent weather resistance, ozone resistance, chemical resistance and aging resistance, having good oil resistance, flame retardancy and coloring properties. When producing products from chlorinated polyethylene, chemicals such as sulfuric acid are required for reaction and demolding, and sulfur dioxide gas will be generated during this process. In order to avoid the impact of sulfur dioxide gas on the environment, desulfurization treatment is required.

[0003] After retrieval, the utility model patent with the publication number of CN220968778U discloses an efficient flue gas desulfurization dust collector, including a desulfurization tower. The middle part of the outer surface of the desulfurization tower is communicated with a dust inlet. A slurry chamber is arranged inside the desulfurization tower below the dust inlet. A circulating water pump is fixedly connected to one side surface of the desulfurization tower. A connecting pipe is communicated between the top end of the circulating water pump and a spraying frame. The bottom end of the circulating water pump is communicated with a water suction pipe penetrating to the inside of the bottom end of the desulfurization tower. A stirring rod is arranged inside the bottom end of the desulfurization tower. The stirring rod rotates in the slurry chamber through a driving assembly. A connecting column is fixedly installed on one side of the top of the stirring rod. Stirring rods are fixedly installed on the bottom surface of the connecting column at equal intervals; by setting the stirring rod, stirring rods and connecting column rotating inside the desulfurization tower, the slurry inside the desulfurization tower can be stirred and used, avoiding precipitation, so as to ensure the working efficiency during flue gas desulfurization.

[0004] However, the above patent still has the following deficiencies: After the filter cartridge is installed on the dust inlet and connected to the dust and sulfur oxide outlet, it is not convenient to replace and clean the filter cartridge. When the filter cartridge is blocked by dust, it affects the introduction of waste gas into the desulfurization tower, and the practicability is poor; in addition, the desulfurization effect by spraying only through one spraying frame is poor, and it is not easy to ensure complete desulfurization. For this reason, we propose a desulfurization dust collector with a spraying device. Summary of the Utility Model

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a desulfurization dust collector with a spraying device.

[0006] To solve the above problems, the utility model adopts the following technical solutions:

[0007] A desulfurization dust collector with a spraying device, comprising an absorption tower. A gas inlet pipe is fixedly connected to the side of the absorption tower. An installation groove is formed in the top surface of the gas inlet pipe. An arc-shaped cover is sleeved in the inner cavity of the installation groove. Card slots are formed in the inner walls of both the arc-shaped cover and the gas inlet pipe. A snap ring is sleeved in the inner cavity of the card slot. The end of the snap ring is fixedly connected with a filter cylinder, and the filter cylinder is located in the inner cavity of the gas inlet pipe. Lower mounting seats are respectively fixedly connected to both sides of the gas inlet pipe, and threaded holes are formed in the lower mounting seats. Upper mounting seats are respectively fixedly connected to both sides of the arc-shaped cover. Butterfly screws are sleeved on both of the upper mounting seats, and the bottom end of each butterfly screw is threadedly installed in the inner cavity of the threaded hole. A spraying mechanism is arranged on the absorption tower, and a stirring mechanism is arranged at the bottom of the inner cavity of the absorption tower.

[0008] As a preferred embodiment of the present invention, the spraying mechanism includes a water extraction pipe fixedly sleeved on the side of the absorption tower. The top end of the water extraction pipe is fixedly connected with a water extraction pump. The output end of the water extraction pump is fixedly connected with a main water guiding steel pipe. Two water guiding branch steel pipes are fixedly connected to the main water guiding steel pipe. The ends of both water guiding branch steel pipes extend into the inner cavity of the absorption tower and are fixedly connected with spraying pipes. A plurality of spray heads are arranged on the bottom surface of the spraying pipes.

[0009] As a preferred embodiment of the present invention, the stirring mechanism includes an installation box fixedly connected to the bottom of the inner cavity of the absorption tower. A servo motor is fixedly installed in the inner cavity of the installation box. The output shaft of the servo motor extends to the top of the installation box and is fixedly connected with a transmission frame. A stirring frame is fixedly connected to the side of the transmission frame. A rotating shaft is fixedly connected to the top of the transmission frame. A stirring blade is fixedly connected to the top of the rotating shaft.

[0010] As a preferred embodiment of the present invention, an exhaust pipe is fixedly sleeved on the top of the absorption tower. A switch valve is fixedly installed on the side of the absorption tower, and the inner cavity of the switch valve is fixedly sleeved to the bottom of the inner cavity of the absorption tower.

[0011] As a preferred embodiment of the present invention, a demister is arranged in the inner cavity of the absorption tower and above the spraying pipe.

[0012] As a preferred embodiment of the present invention, a connecting flange is fixedly connected to the end of the gas inlet pipe.

[0013] Compared with the prior art, the advantages of the present invention are as follows:

[0014] (1) In this utility model, by using the cooperation of the installation groove, arc-shaped cover, card slot, lower mounting seat, threaded hole, upper mounting seat, wing nut, snap ring and filter cartridge, the filter cartridge is installed in the inner cavity of the intake pipe to filter the dust in the waste gas. When desulfurization and dust removal are no longer required, the arc-shaped cover is removed from the intake pipe, and then the filter cartridge is taken off the intake pipe to clean the filtered dust, realizing the function of conveniently cleaning the dust in the filter cartridge.

[0015] (2) In this utility model, a water pump is used to introduce the lime water at the bottom of the inner cavity of the absorption tower into the two spray pipes through the water suction pipe, main water guiding steel pipe and branch water guiding steel pipe. The lime water is sprayed downward through the nozzles below the two spray pipes respectively. In addition, a servo motor is used to drive the stirring blade to rotate to stir the waste gas entering the inner cavity of the absorption tower, so that the waste gas is dispersed and comes into contact with the sprayed lime water. At the same time, the lime water sprayed from below the two spray pipes is used to desulfurize the waste gas twice to ensure the quality of waste gas desulfurization. Brief Description of the Drawings

[0016] Figure 1 is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 is a sectional view schematic diagram of this utility model;

[0018] Figure 3 is an exploded view schematic diagram of this utility model;

[0019] Figure 4 is a schematic diagram of the structure of the spray mechanism of this utility model;

[0020] Figure 5 is a schematic diagram of the structure of the arc-shaped cover of this utility model;

[0021] Figure 6 is a sectional view schematic diagram of the stirring mechanism of this utility model;

[0022] Figure 7 is this utility model Figure 3 The enlarged schematic diagram at position A in.

[0023] Explanation of the reference numerals in the drawings:

[0024] 1. Absorption tower; 2. Stirring mechanism; 3. Transmission frame; 4. Spraying mechanism; 5. Air inlet pipe; 6. Installation groove; 7. Arc cover; 8. Card slot; 9. Lower mounting seat; 10. Threaded hole; 11. Upper mounting seat; 12. Wing nut; 13. Snap ring; 14. Filter cartridge; 15. Water suction pipe; 16. Water pump; 17. Main water guiding steel pipe; 18. Branch water guiding steel pipe; 19. Spraying pipe; 20. Nozzle; 21. Installation box; 22. Servo motor; 23. Stirring frame; 24. Rotating shaft; 25. Stirring blade; 26. Demister; 27. Exhaust pipe; 28. On-off valve; 29. Connecting flange. Detailed implementation manners

[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0026] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0027] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0028] Embodiment:

[0029] Please refer to Figures 1 - 7, A desulfurization dust collector with a spraying device, including an absorption tower 1. A gas inlet pipe 5 is fixedly connected to the side of the absorption tower 1. An installation groove 6 is opened on the top surface of the gas inlet pipe 5. An arc-shaped cover 7 is sleeved in the inner cavity of the installation groove 6. Clamping grooves 8 are opened on the inner walls of both the arc-shaped cover 7 and the gas inlet pipe 5. A clamping ring 13 is sleeved in the inner cavity of the clamping groove 8. A filter cylinder 14 is fixedly connected to the end of the clamping ring 13. The filter cylinder 14 is located in the inner cavity of the gas inlet pipe 5. Lower mounting seats 9 are respectively fixedly connected to both sides of the gas inlet pipe 5. Threaded holes 10 are opened on the lower mounting seats 9. Upper mounting seats 11 are respectively fixedly connected to both sides of the arc-shaped cover 7. Butterfly screws 12 are sleeved on both upper mounting seats 11. The bottom end of the butterfly screw 12 is threadedly installed into the inner cavity of the threaded hole 10. A spraying mechanism 4 is arranged on the absorption tower 1. An agitation mechanism 2 is arranged at the bottom of the inner cavity of the absorption tower 1.

[0030] In this embodiment, the inner wall of the clamping groove 8 and the side surface of the clamping ring 13 are in contact with each other to ensure the sealing performance of the clamping ring 13 between the gas inlet pipe 5 and the arc-shaped cover 7.

[0031] Specifically, please refer to Figure 1 、 Figure 2 and Figure 4 , The spraying mechanism 4 includes a water extraction pipe 15 fixedly sleeved on the side of the absorption tower 1. A water extraction pump 16 is fixedly connected to the top end of the water extraction pipe 15. The output end of the water extraction pump 16 is fixedly connected to a main water guiding steel pipe 17. Two water guiding branch steel pipes 18 are fixedly connected to the main water guiding steel pipe 17. The ends of both water guiding branch steel pipes 18 extend into the inner cavity of the absorption tower 1 and are fixedly connected to a spraying pipe 19. A plurality of nozzles 20 are arranged on the bottom surface of the spraying pipe 19.

[0032] In this embodiment, the end of the water extraction pipe 15 is connected to the input end of the water extraction pump 16, so as to use the water extraction pump 16 to extract the lime water at the bottom of the inner cavity of the absorption tower 1, so that the lime water enters the spraying pipe 19 for spraying.

[0033] Specifically, please refer to Figure 2 and Figure 6 , The agitation mechanism 2 includes an installation box 21 fixedly connected to the bottom of the inner cavity of the absorption tower 1. A servo motor 22 is fixedly installed in the inner cavity of the installation box 21. The output shaft of the servo motor 22 extends to the top of the installation box 21 and is fixedly connected to a transmission frame 3. A stirring frame 23 is fixedly connected to the side of the transmission frame 3. A rotating shaft 24 is fixedly connected to the top of the transmission frame 3. A stirring blade 25 is fixedly connected to the top of the rotating shaft 24.

[0034] In this embodiment, the lime water at the bottom of the inner cavity of the absorption tower 1 is agitated by the stirring frame 23 to prevent the lime water from precipitating. The waste gas is agitated by the stirring blade 25 to ensure that the waste gas and the sprayed liquid droplets are in full contact.

[0035] Specifically, please refer to Figure 3, a discharge pipe 27 is fixedly sleeved on the top of the absorption tower 1, and a switching valve 28 is fixedly installed on the side of the absorption tower 1. The inner cavity of the switching valve 28 is fixedly sleeved to the bottom of the inner cavity of the absorption tower 1.

[0036] In this embodiment, the exhaust gas for desulfurization and dust removal is discharged through the switching valve 28, and the lime water at the bottom of the inner cavity of the absorption tower 1 is pumped out through the switching valve 28. Additionally, the end of the switching valve 28 can be connected to a water pump, so as to pump the external lime water from the water guiding branch steel pipe 18 into the inner cavity of the absorption tower 1 for desulfurization.

[0037] Specifically, please refer to Figure 2 , a demister 26 is arranged above the spray pipe 19 in the inner cavity of the absorption tower 1.

[0038] In this embodiment, the demister 26 is mainly composed of fixing devices such as corrugated blades, sheet plates, and clamping strips. During wet desulfurization, when the absorption tower 1 is in operation, "fog" with a particle size of 10 - 60 microns is easily generated. The "fog" not only contains moisture, but also dissolves sulfuric acid, sulfates, sulfur dioxide, etc. At the same time, it also causes fouling and serious corrosion of the fan, heat exchanger, and flue. Therefore, the wet desulfurization process puts forward the requirement of fog removal for the absorption equipment, and the purified gas needs to be demisted before leaving the absorption tower.

[0039] Specifically, please refer to Figure 1 , a connecting flange 29 is fixedly connected to the end of the intake pipe 5.

[0040] In this embodiment, the end of the intake pipe 5 is connected to the exhaust gas outlet through the connecting flange 29.

[0041] Working principle: When in use, firstly, the lime water is injected from the switch valve 28 into the bottom of the inner cavity of the absorption tower 1 through the external water pump, and the air inlet pipe 5 is connected to the exhaust outlet of the waste gas generated during the production of chlorinated polyethylene through the connecting flange 29, and then the servo motor 22 is started to drive the transmission frame 3, the stirring frame 23, the rotating shaft 24 and the stirring blade 25 to rotate, and the stirring frame 23 is used to stir the lime water at the bottom of the inner cavity of the absorption tower 1 to prevent the lime water from settling, and at the same time, the water pump 16 is started to make the water pump 15 generate suction, and the suction force of the water pump 15 is used to pump the lime water at the bottom of the inner cavity of the absorption tower 1 into the two spray pipes 19, and the nozzles 20 under the two spray pipes 19 spray the lime water downward, and then the waste gas is allowed to enter the absorption tower 1 from the air inlet pipe 5. The inner cavity, at the same time, the dust in the exhaust gas is filtered by the filter cartridge 14 in the inner cavity of the air inlet pipe 5. The exhaust gas entering the inner cavity of the absorption tower 1 is stirred and dispersed by the stirring blades 25, so that the dispersed exhaust gas contacts the sprayed lime water. In the process of the exhaust gas moving upward, it contacts the lime water sprayed under the two spray pipes 19 respectively, to ensure that the exhaust gas is fully desulfurized. The separated exhaust gas is discharged from the exhaust pipe 27. Finally, when desulfurization is not required, the butterfly screw 12 is rotated to disengage its bottom end from the inner cavity of the threaded hole 10 to release the fixation between the arc cover 7 and the air inlet pipe 5, thereby removing the arc cover 7 from the air inlet pipe 5, and then taking out the retaining ring 13 and the filter cartridge 14 from the inner cavity of the air inlet pipe 5, so as to clean the dust filtered out of the filter cartridge 14.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and improved concept of the present invention, which should be included in the protection scope of the present invention.

Claims

1. A desulfurization dust collector with a spray device, comprising an absorption tower (1), characterized in that: An air inlet pipe (5) is fixedly connected to the side of the absorption tower (1), a mounting groove (6) is provided on the top surface of the air inlet pipe (5), an arc-shaped cover (7) is sleeved in the inner cavity of the mounting groove (6), a clamping groove (8) is provided on the inner wall of the arc-shaped cover (7) and the air inlet pipe (5), a clamping ring (13) is sleeved in the inner cavity of the clamping groove (8), a filter cartridge (14) is fixedly connected to the end of the clamping ring (13), the filter cartridge (14) is located in the inner cavity of the air inlet pipe (5), and the air inlet pipe (5) The two sides of the arc-shaped cover (7) are respectively fixedly connected with lower mounting seats (9), and the lower mounting seats (9) are each provided with a threaded hole (10). The two sides of the arc-shaped cover (7) are respectively fixedly connected with upper mounting seats (11), and the two upper mounting seats (11) are each sleeved with a butterfly screw (12), and the bottom end of the butterfly screw (12) is threadedly mounted to the inner cavity of the threaded hole (10). The absorption tower (1) is provided with a spray mechanism (4), and the bottom of the inner cavity of the absorption tower (1) is provided with a stirring mechanism (2).

2. A desulfurization dust collector with a spraying device according to claim 1, characterized in that: The spray mechanism (4) comprises a water pump (15) fixedly sleeved on the side of the absorption tower (1), the top end of the water pump (15) is fixedly connected to a water pump (16), the output end of the water pump (16) is fixedly connected to a water guide main steel pipe (17), the water guide main steel pipe (17) is fixedly connected to two water guide branch steel pipes (18), the ends of the two water guide branch steel pipes (18) both extend to the inner cavity of the absorption tower (1) and are fixedly connected to a spray pipe (19), and a plurality of spray heads (20) are arranged on the bottom surface of the spray pipe (19).

3. A desulfurization dust collector with a spraying device according to claim 2, characterized in that: The stirring mechanism (2) comprises a mounting box (21) fixedly connected to the bottom of the inner cavity of the absorption tower (1); a servo motor (22) is fixedly installed in the inner cavity of the mounting box (21); an output shaft of the servo motor (22) extends to the top of the mounting box (21) and is fixedly connected to a transmission frame (3); a stirring frame (23) is fixedly connected to the side of the transmission frame (3); a rotating shaft (24) is fixedly connected to the top of the transmission frame (3); and a stirring blade (25) is fixedly connected to the top of the rotating shaft (24).

4. A desulfurization dust collector with a spraying device according to claim 1, characterized in that: An exhaust pipe (27) is fixedly sleeved on the top of the absorption tower (1), a switch valve (28) is fixedly installed on the side of the absorption tower (1), and the inner cavity of the switch valve (28) is fixedly sleeved to the bottom of the inner cavity of the absorption tower (1).

5. The desulfurization dust collector with a spraying device according to claim 1, characterized in that: A demister (26) is provided in the inner cavity of the absorption tower (1) and above the spray pipe (19).

6. The desulfurization dust collector with a spraying device according to claim 1, characterized in that: A connecting flange (29) is fixedly connected to the end of the air inlet pipe (5).

Citation Information

Patent Citations

  • A high efficiency flue gas desulfurization dust collector

    CN220968778U