Gasket with variable chamfer

By designing variable chamfers, using adjustable angle gasket chamfers or removable gasket chamfers, the problem that existing gasket chamfers are difficult to compatible with different coating speeds and slurry indicators is solved, and flexible adjustment of chamfers and compatibility of multiple widths is achieved, which improves production capacity and yield.

CN222901571UActive Publication Date: 2025-05-27DO FLUORIDE NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421501394.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-27
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing gasket structure is integrated and the chamfers are fixed, making it difficult to be compatible with different coating speeds and slurry indicators, resulting in frequent adjustment of sizes, affecting production capacity and yield.

Method used

Design a variable chamfer, including the main gasket and variable chamfer, with a "T"-shaped hollow groove in the main gasket, and the chamfer can be adjusted, so that the chamfer can be adjusted by adjustable angle gasket chamfer or removable gasket chamfer.

Benefits of technology

It effectively avoids the problem of incompatibility between gasket design and actual production, reduces the re-customization cycle, improves production capacity, and achieves flexible adjustment of chamfers and compatibility of multiple widths.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222901571U_ABST
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Abstract

The gasket comprises a main gasket body and the variable chamfers, the main gasket body is of a rectangular structure with a T-shaped hollowed-out groove formed in the middle, the two ends of an opening of the main gasket body are each provided with a chamfered gasket body, the chamfered gasket bodies are arranged in a bilateral symmetry mode, and a plurality of through holes used for installing and fixing the main gasket body are formed in the front face of the main gasket body; the variable chamfer is arranged at the inner end of the chamfer gasket; the device has the advantages that the structure is reasonable, the chamfer is detachable or adjustable, the thickness of a coating thinning area is improved, the device can be used at any time after being detached, and the compatibility is good.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery production tools, and particularly relates to a gasket with variable chamfers. Background Art

[0002] During the battery production process, the uniformity of the distribution of the slurry on the current collector during the coating process directly affects the electrical performance of the battery. During the coating process, the selection and use of the die head and the gasket are crucial. The die head is divided into an upper die head and a lower die head. The upper and lower die heads clamp the gasket to close. The thickness of the gasket causes a die lip gap after the die head is closed. The slurry is discharged through the die lip gap and adheres to the current collector. In the actual production process, during the process of the slurry flowing out of the die lip gap, the width of the dressing actually adhering to the current collector is greater than the opening width of the gasket. This is due to the self-flow of the slurry. The multiple width parts are called the thinning areas of the coated electrode sheet. The size and surface density of the electrode sheet thinning area directly affect the performance of the battery. Therefore, in order to control the thinning area, the top of the structure at the opening of the gasket will be cut, and the cut corner is called a chamfer. By controlling the size of the chamfer, it is possible to adapt to different coating speeds and slurry indexes. However, the gasket structure is integral and the chamfer is fixed. After design and manufacture, it is not compatible with the actual production, so it is necessary to re-adjust the size for customization. If the gasket after the second adjustment still does not meet the requirements, it still needs to be customized continuously. This greatly affects the production capacity and reduces the yield. Therefore, it is very necessary to provide a gasket with variable chamfers that has a reasonable structure, the chamfers are detachable or adjustable, can improve the thickness of the coating thinning area, can be used immediately after disassembly, and has good compatibility. Summary of the Invention

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a gasket with variable chamfers that has a reasonable structure, the chamfers are detachable or adjustable, can improve the thickness of the coating thinning area, can be used immediately after disassembly, and has good compatibility.

[0004] The purpose of the utility model is realized as follows: A gasket with variable chamfers, which includes a main gasket and variable chamfers. The main gasket is a rectangular structure with a "T"-shaped hollow groove in the middle. Chamfer gaskets are arranged at both ends of the opening of the main gasket. The chamfer gaskets are symmetrically arranged left and right. A number of through holes for installing and fixing the main gasket are arranged on the front surface of the main gasket. The variable chamfers are arranged at the inner ends of the chamfer gaskets.

[0005] The variable chamfer is an adjustable angle gasket chamfer arranged at the inner end corners of the chamfer gaskets.

[0006] The adjustable angle gasket chamfer includes a chamfer part. A number of inclined grooves are arranged on the front surface of the chamfer part. The grooves can be broken, so that the chamfer part of the adjustable angle gasket chamfer can be adjusted.

[0007] The depth of the groove is 0.5 times the thickness of the chamfer of the gasket, and the width of the groove is 0.5 mm.

[0008] The variable chamfer is a detachable gasket chamfer provided at the inner end of the chamfered gasket, and the detachable gasket chamfer is connected to the chamfered gasket by a detachable mounting method.

[0009] Docking grooves are provided at the inner ends of the chamfered gaskets, female holes are provided inside the docking grooves, and first chamfers are provided at the end corners of the inner ends of the chamfered gaskets.

[0010] The detachable gasket chamfer includes side gaskets, transverse plates are provided inside the side gaskets, male holes matching the docking grooves are provided on the side of the transverse plates close to the side gaskets, and docking blocks cooperating with the female holes are provided at the free ends of the transverse plates.

[0011] A chamfered end is further provided at the upper end of the side gasket. A fold angle matching the first chamfer is provided at one end of the chamfered end relative to the transverse plate, and a second chamfer is provided at the other end; the detachable gasket chamfer is clamped with the chamfered gasket so that the first chamfer is adjusted to the second chamfer.

[0012] The beneficial effects of the present utility model: The present utility model is a gasket with a variable chamfer, which effectively avoids the influence of the production capacity caused by the cycle of re-customizing the gasket when the gasket design is not compatible with the actual on-site production. During use, the present utility model adopts a structure of an adjustable-angle gasket chamfer or a detachable gasket chamfer to change the chamfer, so that the main gasket can be reused or the thickness of the coating thinning area can be improved. It can be used immediately after disassembly, the chamfer adjustment is convenient and fast, and there are many chamfer sizes available for adjustment, which can be compatible with coating gaskets of multiple widths; the present utility model has the advantages of reasonable structure, detachable or adjustable chamfer, improved thickness of the coating thinning area, being used immediately after disassembly, and good compatibility. Description of the Drawings

[0013] Figure 1 It is a schematic diagram of the first embodiment of the variable chamfer of the present utility model.

[0014] Figure 2 For the present utility model Figure 1 is a perspective view.

[0015] Figure 3 For the present utility model Figure 2 is an enlarged schematic diagram of the structure at A in the middle.

[0016] Figure 4 It is a schematic diagram of the second embodiment of the variable chamfer of the present utility model.

[0017] Figure 5 For the present utility model Figure 4 is a perspective view Figure 1 .

[0018] Figure 6 For the present utility model Figure 4 isometric view Figure 2 .

[0019] Figure 7 For the present utility model Figure 5 partial structural schematic diagram.

[0020] Figure 8 For the present utility model Figure 6 partial structural schematic diagram.

[0021] Figure 9 is the structural schematic diagram of the chamfer of the detachable gasket of the present utility model Figure 1 .

[0022] Figure 10 is the structural schematic diagram of the chamfer of the detachable gasket of the present utility model Figure 2 .

[0023] In the figure: 1, main gasket; 2, hollow groove; 3, through hole; 4, chamfered gasket; 5, adjustable angle gasket chamfer; 51, chamfered part; 52, groove; 6, detachable gasket chamfer; 61, side gasket; 62, cross plate; 63, male hole; 64, docking block; 65, chamfered end; 66, folded angle; 67, second chamfer; 7, docking groove; 8, female hole; 9, first chamfer. Detailed implementation mode

[0024] The present utility model will be further described below with reference to the accompanying drawings. Embodiment

[0025] As Figures 1-3 shown, a gasket with variable chamfer includes a main gasket 1 and a variable chamfer. The main gasket 1 is a rectangular structure with a "T"-shaped hollow groove 2 in the middle. Chamfered gaskets 4 are arranged at both ends of the opening of the main gasket 1. The chamfered gaskets 4 are symmetrically arranged left and right. A number of through holes 3 for installing and fixing the main gasket 1 are arranged on the front surface of the main gasket 1; the variable chamfer is arranged at the inner end of the chamfered gasket 4.

[0026] The variable chamfer is an adjustable angle gasket chamfer 5 arranged at the inner end corner of the chamfered gasket 4.

[0027] The adjustable angle gasket chamfer 5 includes a chamfered part 51. A number of inclined grooves 52 are arranged on the front surface of the chamfered part 51. The grooves 52 can be broken, so that the chamfered part 51 of the adjustable angle gasket chamfer 5 can be adjusted.

[0028] The depth of the groove 52 is 0.5 times the thickness of the chamfered gasket 4, and the width of the groove 52 is 0.5 mm.

[0029] In this embodiment, the variable chamfer is an adjustable angle gasket chamfer. The chamfered part has grooves (similar to the stripes on a utility knife that can be broken. The function of the grooves is similar to that of the grooves on a utility knife, serving a breaking function. Specifically: ① There is a detachable and adjustable chamfer at the end of the chamfer gasket. The chamfered part has a groove with a width of 0.5 mm and a depth half of the thickness of the chamfer gasket, which is used after breaking the groove. For example, a 1.5*1 chamfer becomes a 2*2 chamfer after breaking, so that the main gasket can be reinstalled and used; ② The gasket can be reused or the thickness of the coating thinning area can be improved. Due to the change of the chamfer, the thinning area will also change accordingly. In principle, the larger the horizontal chamfer, the thinner the thinning, and the larger the vertical chamfer, the thicker the thinning.

[0030] The utility model is a gasket with a variable chamfer, which effectively avoids the impact of the cycle of re-customizing the gasket on production capacity when the gasket design is incompatible with the actual on-site production. In use, the utility model adopts the structure of an adjustable angle gasket chamfer 5 or a detachable gasket chamfer 6 to change the chamfer, so that the main gasket 1 can be reused or the thickness of the coating thinning area can be improved. It can be used immediately after disassembly, the chamfer adjustment is convenient and fast, and there are many chamfer sizes available for adjustment, which can be compatible with coating gaskets of various widths; the utility model has the advantages of reasonable structure, detachable or adjustable chamfer, improved thickness of the coating thinning area, being used immediately after disassembly, and good compatibility. Embodiment

[0031] As Figures 4-10 As shown, a gasket with a variable chamfer includes a main gasket 1 and a variable chamfer. The main gasket 1 is a rectangular structure with a "T"-shaped hollow groove 2 in the middle. At both ends of the opening of the main gasket 1, there are chamfer gaskets 4, and the chamfer gaskets 4 are arranged symmetrically left and right. There are several through holes 3 for installing and fixing the main gasket 1 on the front of the main gasket 1; the variable chamfer is arranged at the inner end of the chamfer gasket 4.

[0032] The variable chamfer is a detachable gasket chamfer 6 arranged at the inner end of the chamfer gasket 4, and the detachable gasket chamfer 6 is connected to the chamfer gasket 4 by a detachable installation method.

[0033] Docking grooves 7 are opened at the inner ends of the chamfer gaskets 4, female holes 8 are arranged inside the docking grooves 7, and first chamfers 9 are arranged at the end corners of the inner ends of the chamfer gaskets 4.

[0034] The detachable gasket chamfer 6 includes side gaskets 61. Cross plates 62 are arranged inside the side gaskets 61. A male hole 63 matching the docking groove 7 is arranged on the side of the cross plate 62 close to the side gasket 61, and a docking block 64 matching the female hole 8 is arranged at the free end of the cross plate 62.

[0035] A chamfered end 65 is further provided at the upper end of the side gasket 61. A folding angle 66 matching the first chamfer 9 is provided at one end of the chamfered end 65 relative to the cross plate 62, and a second chamfer 67 is provided at the other end. The detachable gasket chamfer 6 is clamped with the chamfered gasket 4 so that the first chamfer 9 is adjusted to the second chamfer 67.

[0036] In this embodiment, the variable chamfer is the detachable gasket chamfer. There are two spaced-apart detachable gasket chamfers provided on the chamfered gasket, and the two detachable gasket chamfers are used in cooperation with the chamfered gasket. Female holes are respectively provided at both ends of the chamfered gasket, and male holes are provided on the detachable gasket chamfer, which facilitates the cooperation between the detachable gasket chamfer and the chamfered gasket. By the cooperation of the detachable gasket chamfer and the chamfered gasket, the present invention can achieve the adjustment of the coating width and the adjustment of the gasket chamfer, so as to achieve the effect of thinning the coating slurry and adjusting the width. Specifically, when the detachable gasket chamfer is cooperatively installed with the chamfered gasket, the first chamfer is adjusted to the second chamfer at this time, and the chamfer changes, so as to realize the chamfered gaskets with different chamfers and improve the thickness of the coating thinning area, so that the main gasket can be compatible with coatings of multiple coating widths. Moreover, the detachable gasket chamfer and the chamfered gasket are connected by a detachable installation method, so that the detachable gasket chamfer can be used immediately after being disassembled, and the chamfer adjustment is convenient and fast. Moreover, the detachable gasket chamfer with different chamfer sizes of the second chamfer can be cooperatively installed with the chamfered gasket, so that there are many chamfer sizes available for adjustment.

[0037] The present invention is a gasket with a variable chamfer, which effectively avoids the influence of the cycle of re-customizing the gasket on the production capacity when the gasket is not compatible with the actual on-site production after design. During use, the present invention adopts the structure of the adjustable-angle gasket chamfer 5 or the detachable gasket chamfer 6 to change the chamfer, so that the main gasket 1 can be reused or the thickness of the coating thinning area can be improved. It can be used immediately after being disassembled, the chamfer adjustment is convenient and fast, and there are many chamfer sizes available for adjustment, and it can be compatible with coating gaskets of multiple widths. The present invention has the advantages of reasonable structure, detachable or adjustable chamfer, improving the thickness of the coating thinning area, being used immediately after being disassembled, and good compatibility.

Claims

1. A gasket with a variable chamfer, comprising a main gasket and a variable chamfer, characterized in that: The main gasket is a rectangular structure with a "T"-shaped hollow groove in the middle. Chamfered gaskets are provided at both ends of the opening of the main gasket. The chamfered gaskets are symmetrically arranged on the left and right. A plurality of through holes for installing and fixing the main gasket are provided in front of the main gasket; the variable chamfer is provided on the inner end of the chamfered gasket.

2. A gasket with variable chamfer according to claim 1, characterized in that: The variable chamfer is an adjustable angle gasket chamfer set at the inner end angle of the chamfered gasket.

3. A gasket with variable chamfer according to claim 2, characterized in that: The chamfer of the adjustable angle gasket comprises a chamfered portion, a front portion of which is provided with a plurality of inclined grooves, and the grooves can be broken, so that the chamfered portion of the adjustable angle gasket can be adjusted.

4. A gasket with variable chamfer according to claim 3, characterized in that: The depth of the groove is half of the chamfer thickness of the gasket, and the width of the groove is 0.5 mm.

5. The gasket with variable chamfer according to claim 1, characterized in that: The variable chamfer is a detachable gasket chamfer arranged at the inner end of the chamfered gasket, and the detachable gasket chamfer is connected to the chamfered gasket in a detachable installation manner.

6. A gasket with variable chamfer according to claim 5, characterized in that: The inner ends of the chamfered gaskets are all provided with docking grooves, the inner sides of the docking grooves are all provided with female holes, and the end corners of the inner ends of the chamfered gaskets are all provided with first chamfers.

7. A gasket with variable chamfer according to claim 6, characterized in that: The removable gasket chamfer includes a side gasket, a transverse plate is arranged on the inner side of each side gasket, a male hole matching the docking groove is arranged on the side of the transverse plate close to the side gasket, and a docking block matching the female hole is arranged at the free end of the transverse plate.

8. A gasket with variable chamfer according to claim 7, characterized in that: The upper end of the side gasket is also provided with a chamfered end, and the chamfered end is provided with a folded angle matching the first chamfer at one end relative to the cross plate and a second chamfer at the other end; the chamfer of the detachable gasket is clamped with the chamfered gasket to adjust the first chamfer to the second chamfer.