Film covering mechanism of daylighting panel production line

By designing cleaning mechanisms and dust collection components on the lighting board production line, the problem that dust on the lighting board surface affects the coating quality is solved, and more efficient dust cleaning and a more stable production process are achieved.

CN222901893UActive Publication Date: 2025-05-27MINGDA RUNFENG (JIANGSU) BUILDING MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421765156.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-27
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

During the production process of lighting panels, the dust on the surface of lighting panels will affect its light transmittance and aesthetics, resulting in poor quality after coating.

Method used

A coating mechanism for a lighting panel production line is designed, including a cleaning mechanism and a dust collection assembly. The cleaning mechanism drives the cleaning brush to move and clean up dust through the hydraulic rod and the motor-driven drive of the transmission shaft and the rotating wheel; the dust collection component uses a vacuum cleaner to collect the cleaned dust.

Benefits of technology

Effectively remove dust from the surface of the lighting board, improve light transmission and beauty after coating, and improve production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a film covering mechanism of a daylighting panel production line, which belongs to the technical field of daylighting panel film covering and comprises a support, a conveying rack is arranged at the top of the support, film covering equipment is arranged at the top of the conveying rack, and a cleaning mechanism is arranged at the top of the conveying rack. The cleaning mechanism comprises two mounting plates, the opposite sides of the two mounting plates are fixedly connected with the left side and the right side of the conveying rack, the tops of the two mounting plates are fixedly connected with two hydraulic rods, and the tops of the two hydraulic rods are fixedly connected with connecting plates. According to the film covering mechanism of the daylighting panel production line, when a daylighting panel is covered with a film, a motor is started to drive a transmission shaft to rotate, a rotating wheel rotates in a limiting rod, a cleaning brush connected with a connecting belt is driven to move, then a hydraulic rod is started to enable a connecting plate to move downwards, and dust on the surface of the daylighting panel is cleaned; and the cleaned dust is collected by the dust collector body connected with the dust collecting plate, so that the effect of laminating the daylighting panel is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of skylight board laminating, in particular to a skylight board laminating mechanism for a skylight board production line. Background Art

[0002] The skylight is a skylight with holes reserved on the roof panel, and well walls are built around the holes. The skylight is installed with flat light-transmitting materials. The holes reserved in the roof panel can be large or small. Sometimes a roof panel can be removed to serve as a light opening. At this time, it is necessary to build well walls on the adjacent roof panel, and add purlins on it to install the flat light-transmitting materials. They are generally fixed fans, and the materials are mainly made of PP, PC, PET, APET or PVC. Their characteristics and uses are the same as those of skylights.

[0003] During the production process of skylight boards, they need to be laminated. If there is dust on the surface of the skylight boards before lamination, the light transmittance and appearance of the skylight boards will be affected after lamination. The skylight boards need to be cleaned before lamination so that the skylight boards meet the requirements after lamination. Therefore, a laminating mechanism for a skylight board production line is proposed to solve the above problem. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a laminating mechanism for a skylight board production line, which has the advantages of being able to clean dust when laminating the skylight boards, thereby improving the laminating quality and increasing production efficiency. It solves the problem that when laminating the prior art skylight boards, if there is dust on the surface of the skylight boards before laminating, the light transmittance and appearance of the skylight boards will be affected after lamination. The skylight boards need to be cleaned before lamination so that the skylight boards meet the requirements after lamination.

[0005] To achieve the above object, the utility model provides the following technical solutions: a film coating mechanism of a skylight production line, comprising a bracket, a conveyor frame is arranged on the top of the bracket, a film coating device is arranged on the top of the conveyor frame, and a cleaning mechanism is arranged on the top of the conveyor frame;

[0006] The cleaning mechanism includes two mounting plates, and the opposite sides of the two mounting plates are fixedly connected to the left and right sides of the conveyor frame. Two hydraulic rods are fixedly connected to the tops of the two mounting plates, and the tops of the two hydraulic rods are fixedly connected to connecting plates. The outer surface of the left connecting plate is fixedly connected to a motor, and one end of the motor output shaft is fixedly connected to a transmission shaft. The internal rotation of the right connecting plate is connected to a rotating shaft, and the top of the transmission shaft and the top of the rotating shaft are fixedly connected to rotating wheels. The outer surfaces of the two rotating wheels are sleeved with limiting rods, and the outer surfaces of the two rotating wheels are transmission-connected with connecting belts, and the outer surface of the connecting belt is fixedly connected to a plurality of mounting blocks, and a cleaning brush is arranged inside the mounting block.

[0007] Furthermore, a dust collection component is provided at the bottom of the bracket; the dust collection component includes a collection box, the bottom of the collection box is fixedly connected to the outer wall of the bracket, the top of the collection box is fixedly connected to a dust collection plate, the bottom of the dust collection plate is fixedly connected to a confluence plate, and a vacuum cleaner body is fixedly connected inside the collection box.

[0008] Furthermore, a plurality of funnel-shaped through holes are formed inside the dust collection plate, and a flow channel is formed inside the confluence plate.

[0009] Furthermore, the shapes of the two mounting plates are both rectangular plates, a rotation shaft hole is formed inside the right connecting plate, and the rotation shaft rotates inside the right connecting plate through the rotation shaft hole.

[0010] Furthermore, two transmission shaft holes are formed inside the limiting rod, and both of the rotating wheels rotate inside the limiting rod through the transmission shaft holes.

[0011] Furthermore, mounting holes are formed inside a plurality of mounting blocks, a plurality of cleaning brushes are located inside the plurality of mounting blocks through the plurality of mounting holes, bolts are threadedly connected inside the plurality of mounting blocks, and the plurality of cleaning brushes are limited inside the plurality of mounting blocks through the plurality of bolts.

[0012] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0013] 1. For the film covering mechanism of the lighting board production line, when the lighting board is being covered with a film, by starting the motor to drive the transmission shaft to rotate, the rotating wheel rotates inside the limiting rod, driving the cleaning brush connected by the connecting belt to move, and then starting the hydraulic rod to make the connecting plate move downward to clean the dust on the surface of the lighting board. The cleaned dust is collected by the vacuum cleaner body connected to the dust collection plate, so as to achieve better effect when covering the film on the lighting board.

[0014] 2. For the film covering mechanism of the lighting board production line, by arranging bolts inside the mounting block, when the cleaning brush falls off during the cleaning process, it can be tightened in time to ensure more stable cleaning effect, thereby improving the production quality after film covering. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front view of the structure of the present utility model;

[0016] Figure 2 is the partial top view of the structure of the present utility model;

[0017] Figure 3 is the perspective view of the structure of the present utility model.

[0018] In the figure: 1. bracket; 2. conveyor frame; 3. laminating equipment; 4. mounting plate; 5. hydraulic rod; 6. connecting plate; 7. motor; 8. transmission shaft; 9. rotating wheel; 10. limit rod; 11. connecting belt; 12. mounting block; 13. cleaning brush; 14. bolt; 15. collection box; 16. dust collecting plate; 17. manifold; 18. vacuum cleaner body. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1-3 In this embodiment, a coating mechanism of a skylight production line includes a bracket 1, a conveyor frame 2 is arranged on the top of the bracket 1, a coating device 3 is arranged on the top of the conveyor frame 2, and a cleaning mechanism is arranged on the top of the conveyor frame 2.

[0021] The cleaning mechanism includes two mounting plates 4, both of which are rectangular plates. The opposite sides of the two mounting plates 4 are fixedly connected to the left and right sides of the conveyor frame 2. Two hydraulic rods 5 are fixedly connected to the tops of the two mounting plates 4. The tops of the two hydraulic rods 5 are fixedly connected to connecting plates 6. A rotating shaft hole is opened inside the right connecting plate 6, and the rotating shaft rotates inside the right connecting plate 6 through the rotating shaft hole.

[0022] The outer surface of the left connecting plate 6 is fixedly connected to the motor 7, one end of the output shaft of the motor 7 is fixedly connected to the transmission shaft 8, the inside of the right connecting plate 6 is rotatably connected to the rotating shaft, the top of the transmission shaft 8 and the top of the rotating shaft are fixedly connected to the rotating wheel 9, the outer surfaces of the two rotating wheels 9 are sleeved with a limit rod 10, and the inside of the limit rod 10 is provided with two transmission shaft holes, and the two rotating wheels 9 rotate inside the limit rod 10 through the transmission shaft holes.

[0023] The outer surfaces of the two rotating wheels 9 are transmission-connected with a connecting belt 11, and the outer surface of the connecting belt 11 is fixedly connected with a plurality of mounting blocks 12, and a cleaning brush 13 is arranged inside the mounting block 12, and mounting holes are opened inside the plurality of mounting blocks 12, and the plurality of cleaning brushes 13 are located inside the plurality of mounting blocks 12 through the plurality of mounting holes, and the interiors of the plurality of mounting blocks 12 are threadedly connected with bolts 14, and the plurality of cleaning brushes 13 are limited inside the plurality of mounting blocks 12 by the plurality of bolts 14.

[0024] A dust collection component is provided at the bottom of the bracket 1; the dust collection component includes a collection box 15, the bottom of the collection box 15 is fixedly connected to the outer wall of the bracket 1, the top of the collection box 15 is fixedly connected to a dust collection plate 16, and a number of funnel-shaped through holes are formed inside the dust collection plate 16.

[0025] The bottom of the dust collection plate 16 is fixedly connected to a confluence plate 17, a flow channel is formed inside the confluence plate 17, and a vacuum cleaner body 18 is fixedly connected inside the collection box 15.

[0026] In this embodiment, by providing a bolt 14 inside the mounting block 12, when the cleaning brush 13 falls off during the cleaning process, it can be tightened in time to ensure a more stable cleaning effect, thereby improving the production quality after film covering.

[0027] In this embodiment, by adopting the lateral movement of the cleaning brush 13, the dust can be dispersed to the inside of the output mechanism 2 during cleaning, thereby improving the collection efficiency.

[0028] The working principle of the above embodiment is as follows:

[0029] For the film covering mechanism of this lighting board production line, when the lighting board is being film covered, the motor 7 is started to drive the transmission shaft 8 to rotate. The rotating wheel 9 rotates inside the limiting rod 10, driving the cleaning brush 13 connected by the connecting belt 11 to move. Then, the hydraulic rod 5 is started to make the connecting plate 6 move downward to clean the dust on the surface of the lighting board. The cleaned dust is collected by the vacuum cleaner body 18 connected to the dust collection plate 16, so as to achieve a better effect when the lighting board is film covered.

[0030] It should be noted that the standard parts used in the application can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt mature bolts, rivets, welding and other conventional means in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art; in addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well known to those skilled in the art.

[0031] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0032] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A coating mechanism for a skylight production line, comprising a support (1), characterized in that: A conveyor frame (2) is arranged on the top of the support (1), a film coating device (3) is arranged on the top of the conveyor frame (2), and a cleaning mechanism is arranged on the top of the conveyor frame (2); The cleaning mechanism comprises two mounting plates (4), the opposite sides of the two mounting plates (4) are fixedly connected to the left and right sides of the conveyor frame (2), the tops of the two mounting plates (4) are fixedly connected with two hydraulic rods (5), the tops of the two hydraulic rods (5) are fixedly connected with a connecting plate (6), the outer surface of the left connecting plate (6) is fixedly connected with a motor (7), one end of the output shaft of the motor (7) is fixedly connected with a transmission shaft (8), the inside of the right connecting plate (6) is rotatably connected with a rotating shaft, the top of the transmission shaft (8) and the top of the rotating shaft are fixedly connected with a rotating wheel (9), the outer surfaces of the two rotating wheels (9) are sleeved with a limiting rod (10), the outer surfaces of the two rotating wheels (9) are transmission-connected with a connecting belt (11), the outer surface of the connecting belt (11) is fixedly connected with a plurality of mounting blocks (12), and a cleaning brush (13) is arranged inside the mounting block (12).

2. The laminating mechanism of a skylight production line according to claim 1, characterized in that: A dust collecting assembly is provided at the bottom of the bracket (1); the dust collecting assembly comprises a collecting box (15), the bottom of the collecting box (15) is fixedly connected to the outer wall of the bracket (1), the top of the collecting box (15) is fixedly connected to a dust collecting plate (16), the bottom of the dust collecting plate (16) is fixedly connected to a collector plate (17), and the interior of the collecting box (15) is fixedly connected to a vacuum cleaner body (18).

3. The coating mechanism of the lighting board production line according to claim 2 is characterized in that: The dust collecting plate (16) is provided with a plurality of funnel-shaped through holes, and the confluence plate (17) is provided with a flow groove.

4. The laminating mechanism of a skylight production line according to claim 1, characterized in that: The two mounting plates (4) are both rectangular plates, and a rotation shaft hole is provided inside the right connecting plate (6). The rotation shaft rotates inside the right connecting plate (6) through the rotation shaft hole.

5. The laminating mechanism of a skylight production line according to claim 1, characterized in that: Two transmission shaft holes are provided inside the limiting rod (10), and the two rotating wheels (9) rotate inside the limiting rod 1 (0) through the transmission shaft holes.

6. The laminating mechanism of a skylight production line according to claim 1, characterized in that: A plurality of the mounting blocks (12) are provided with mounting holes inside, a plurality of the cleaning brushes (13) are located inside the plurality of the mounting blocks (12) through the mounting holes, a plurality of the mounting blocks (12) are threadedly connected with bolts (14) inside, and a plurality of the cleaning brushes (13) are limited inside the plurality of the mounting blocks (12) by the bolts (14).