Copper bush of horizontal continuous casting crystallizer

By installing protective components of outer tube and inner tube inside the copper sleeve of the crystallizer, the wear problem caused by material erosion is solved, and maintenance costs are reduced through a convenient disassembly and replacement mechanism, the mold release efficiency of cobalt-based alloy casting rod welding wire is improved, and a more efficient production process is achieved.

CN222902592UActive Publication Date: 2025-05-27KENNAMETAL STELLITE METALS (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421665327.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-27
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

In the prior art, the copper sleeve of the crystallizer is worn or damaged due to material erosion, resulting in high cost of replacement of equipment and difficulty in demolding the welding wire of the cobalt-based alloy casting rod, which affects production efficiency.

Method used

A horizontal continuous casting copper sleeve of the crystallizer including an outer tube and an inner tube is designed. The inner diameter of the outer tube is larger than the inner diameter of the inner tube. The inner tube and the outer tube are blocked and protected from material corrosion to avoid material corrosion, and the protective components are easily removed and replaced by fastening bolts.

Benefits of technology

Effectively prevent wear caused by material erosion, reduce usage and maintenance costs, and improve the mold release efficiency of cobalt-based alloy casting rod welding wire and improve production efficiency by reducing contact area and friction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a horizontal continuous casting crystallizer copper sleeve, and particularly relates to the technical field of crystallizer copper sleeves, the horizontal continuous casting crystallizer copper sleeve comprises a crystallizer copper sleeve body, and the crystallizer copper sleeve body is internally provided with a protection assembly which can prevent damage and is convenient to disassemble and replace; the protection assembly comprises an outer pipe and an inner pipe which are arranged in the crystallizer copper bush body, the outer pipe is arranged on the front side of the inner pipe, and the front end of the inner pipe is fixedly communicated with the rear end of the outer pipe. According to the crystallizer copper bush, the inner pipe and the outer pipe are installed in the crystallizer copper bush body, so that the inner pipe and the outer pipe can shield and protect the interior of the crystallizer copper bush body, and abrasion or damage to the crystallizer copper bush body caused by material erosion is avoided; and a worker can rotate the fastening bolt to disassemble and replace the outer pipe and the inner pipe, so that only the protection assembly needs to be replaced, and the use cost and the maintenance cost are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of crystallizer copper sleeves, and more specifically to a horizontal continuous casting crystallizer copper sleeve. Background Art

[0002] Cobalt-based alloy casting rod welding wires can be produced by horizontal continuous casting process. In the equipment of horizontal continuous casting process, a crystallizer is needed, and the crystallizer copper sleeve is an important part of the crystallizer. The crystallizer copper sleeve is a tubular mold with external forced water cooling. The function of the crystallizer copper sleeve is to forcibly cool and solidify the molten cobalt-based alloy introduced into the crystallizer from the melting furnace, and finally form a casting rod welding wire.

[0003] As shown in the prior art with the publication number CN201179554Y, although the diameter of the first inner hole is set to be smaller than that of the second inner hole in the prior art to realize the processing and production of materials. However, the first inner hole and the second inner hole in the prior art with the publication number CN201179554Y are always in contact with the materials, resulting in the crystallizer sleeve being eroded by the materials and wearing or being damaged. Eventually, the whole equipment needs to be replaced, which will increase the use cost and maintenance cost.

[0004] In addition, due to the small solidification shrinkage coefficient of some grades of cobalt-based alloys, the volume shrinkage of the cobalt-based alloy after solidifying into a casting rod welding wire in the crystallizer copper sleeve is small, and the friction force between the casting rod welding wire and the crystallizer copper sleeve is large during demoulding, making demoulding difficult, which seriously affects the production efficiency. Content of the Utility Model

[0005] In order to overcome the above defects of the prior art, the utility model provides a horizontal continuous casting crystallizer copper sleeve, which shields and protects the inside of the crystallizer copper sleeve body through an inner tube and an outer tube, avoiding wear or damage caused by material erosion. At the same time, the fastening bolts can also be rotated to disassemble and replace the outer tube and the inner tube, achieving the effect of reducing the use cost and maintenance cost, so as to solve the problems appearing in the above background art.

[0006] To achieve the above object, the utility model provides the following technical solution: a horizontal continuous casting crystallizer copper sleeve, including a crystallizer copper sleeve body, and a protection component for preventing damage and facilitating disassembly and replacement is arranged inside the crystallizer copper sleeve body;

[0007] The protection component includes an outer tube and an inner tube arranged inside the crystallizer copper sleeve body. The outer tube is arranged in front of the inner tube, and the front end of the inner tube is fixedly communicated with the rear end of the outer tube;

[0008] The inner diameter of the outer tube is larger than that of the inner tube. The inside of the crystallizer copper sleeve body is shielded and protected through the inner tube and the outer tube, avoiding wear or damage caused by material erosion. At the same time, the fastening bolts can also be rotated to disassemble and replace the outer tube and the inner tube, achieving the effect of reducing the use cost and maintenance cost.

[0009] In a preferred embodiment, a through-connected outer hole and inner hole are provided inside the copper sleeve body of the mold, and the outer hole is arranged on the front side of the inner hole; the outer tube is arranged inside the outer hole, and the inner tube is arranged inside the inner hole. Through the connection of the outer hole and the inner hole, the circulation of the cobalt-based alloy casting rod welding wire can be ensured.

[0010] In a preferred embodiment, the diameter of the outer hole is larger than that of the inner hole. By setting the diameter of the outer hole to be larger than that of the inner hole, the contact area between the cobalt-based alloy casting rod welding wire and the inner wall of the copper sleeve body of the mold can be reduced, and the surface friction force can be reduced, which is beneficial to the demolding of the cobalt-based alloy casting rod welding wire after solidification in the copper sleeve body of the mold, and improves the production efficiency of the cobalt-based alloy casting rod welding wire.

[0011] In a preferred embodiment, a ring groove communicating with the outer hole is provided at the front end of the copper sleeve body of the mold, and an installation ring is arranged inside the ring groove. The installation ring is sleeved outside the front end of the outer tube. Through the setting of the ring groove, the installation of the installation ring can be facilitated, and the installation ring and the copper sleeve body of the mold can be in a plane, avoiding the protrusion of the installation ring.

[0012] In a preferred embodiment, a plurality of installation holes are provided on the front side of the installation ring, and the plurality of installation holes are evenly spaced. Through the setting of the plurality of installation holes, it is convenient for the staff to operate the fastening bolts to fix the installation ring in multiple directions, so as to ensure the stability of the installation ring.

[0013] In a preferred embodiment, a fastening bolt is arranged inside the installation hole, the rear end of the fastening bolt penetrates through the installation ring and extends into the copper sleeve body of the mold, and the fastening bolt is threadedly connected with the copper sleeve body of the mold. Through the threaded connection between the fastening bolt and the copper sleeve body of the mold, the staff can rotate the fastening bolt to disassemble the installation ring, which can improve the convenience of the staff to maintain and replace the protection component.

[0014] The technical effects and advantages of the present utility model:

[0015] 1. By installing the inner tube and the outer tube inside the copper sleeve body of the mold, the inner tube and the outer tube can shield and protect the inside of the copper sleeve body of the mold, avoiding wear or damage to the copper sleeve body of the mold caused by material erosion. Also, because the outer tube is connected to the copper sleeve body of the mold through the fastening bolt on the installation ring, the staff can rotate the fastening bolt to disassemble and replace the outer tube and the inner tube. Therefore, only the protection component needs to be replaced, reducing the use cost and maintenance cost;

[0016] 2. By setting the outer hole diameter to be larger than the inner hole diameter, the contact area between the cobalt-based alloy cast rod welding wire and the inner wall of the crystallizer copper sleeve body can be reduced, and the surface friction can be decreased, which is beneficial to the demolding of the cobalt-based alloy cast rod welding wire after solidification in the crystallizer copper sleeve body and improves the production efficiency of the cobalt-based alloy cast rod welding wire. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 It is a side sectional view of the crystallizer copper sleeve body of the present utility model;

[0019] Figure 3 It is an exploded view of the outer tube of the present utility model;

[0020] Figure 4 It is of the present utility model Figure 3 The enlarged view of part A;

[0021] Figure 5 It is a side sectional view of the outer hole of the present utility model.

[0022] The reference numerals are: 1. Crystallizer copper sleeve body; 2. Outer tube; 3. Inner tube; 4. Outer hole; 5. Inner hole; 6. Ring groove; 7. Installation ring; 8. Installation hole; 9. Fastening bolt. Detailed Embodiment

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Referring to the attached drawings of the specification Figures 1-5 , the present utility model provides a horizontal continuous casting crystallizer copper sleeve, including a crystallizer copper sleeve body 1, and a protection component for preventing damage and facilitating disassembly and replacement is arranged inside the crystallizer copper sleeve body 1;

[0025] For the convenience of shielding and protecting the inside of the crystallizer copper sleeve body 1, as Figures 1-3 shown, the protection component includes an outer tube 2 and an inner tube 3 arranged inside the crystallizer copper sleeve body 1. The outer tube 2 is arranged in front of the inner tube 3, and the front end of the inner tube 3 is fixedly communicated with the rear end of the outer tube 2; the inner diameter of the outer tube 2 is larger than the inner diameter of the inner tube 3.

[0026] Specifically, the inside of the crystallizer copper sleeve body 1 is shielded by the inner pipe 3 and the outer pipe 2 to prevent wear or damage caused by material erosion. At the same time, the fastening bolts 9 can be rotated to disassemble and replace the outer pipe 2 and the inner pipe 3, achieving the effect of reducing the use cost and maintenance cost, and avoiding the overall replacement of the crystallizer copper sleeve body 1.

[0027] To reduce the contact area and friction and ensure the demoulding efficiency of the cobalt-based alloy casting rod welding wire, as Figure 2 and 5 shown, a communicating outer hole 4 and inner hole 5 are provided inside the crystallizer copper sleeve body 1, and the outer hole 4 is arranged on the front side of the inner hole 5; the outer pipe 2 is arranged inside the outer hole 4, and the inner pipe 3 is arranged inside the inner hole 5. Through the communication of the outer hole 4 and the inner hole 5, the flow of the cobalt-based alloy casting rod welding wire can be ensured. The diameter of the outer hole 4 is larger than that of the inner hole 5. By setting the diameter of the outer hole 4 to be larger than that of the inner hole 5, the contact area between the cobalt-based alloy casting rod welding wire and the inner wall of the crystallizer copper sleeve body 1 can be reduced, and the surface friction can be reduced, which is beneficial to the demoulding of the cobalt-based alloy casting rod welding wire after solidification in the crystallizer copper sleeve body 1 and improves the production efficiency of the cobalt-based alloy casting rod welding wire.

[0028] To facilitate the installation and fixation of the mounting ring 7, as Figures 1-5 shown, a ring groove 6 communicating with the outer hole 4 is provided at the front end of the crystallizer copper sleeve body 1, and a mounting ring 7 is arranged inside the ring groove 6. The mounting ring 7 is sleeved outside the front end of the outer pipe 2. Through the setting of the ring groove 6, the installation of the mounting ring 7 can be facilitated, and the mounting ring 7 and the crystallizer copper sleeve body 1 can be in a plane to avoid the protrusion of the mounting ring 7.

[0029] To facilitate the multi-directional fixation of the mounting ring 7, as Figure 3 and 4 shown, a plurality of mounting holes 8 are provided on the front side of the mounting ring 7, and the plurality of mounting holes 8 are evenly spaced. Through the setting of the plurality of mounting holes 8, it is convenient for the staff to operate the fastening bolts 9 to fix the mounting ring 7 in multiple directions, so as to ensure the stability of the mounting ring 7 and avoid the situation of falling off and separating. A fastening bolt 9 is arranged inside the mounting hole 8. The rear end of the fastening bolt 9 penetrates through the mounting ring 7 and extends into the crystallizer copper sleeve body 1. The fastening bolt 9 is threadedly connected with the crystallizer copper sleeve body 1. Through the threaded connection between the fastening bolt 9 and the crystallizer copper sleeve body 1, the staff can rotate the fastening bolt 9 to disassemble the mounting ring 7, thereby improving the convenience of the staff to maintain and replace the protective components and achieving the purpose of reducing the use cost and maintenance cost.

[0030] By installing the inner tube 3 and the outer tube 2 inside the copper sleeve body 1 of the mold, the inner tube 3 and the outer tube 2 can shield and protect the inside of the copper sleeve body 1 of the mold, avoiding wear or damage to the copper sleeve body 1 of the mold caused by material erosion. Moreover, by setting the inner diameter of the outer tube 2 to be larger than the inner diameter of the outer tube 2, the contact area between the cobalt-based alloy casting rod welding wire and the outer tube 2 can be reduced, and the surface friction can be reduced, which is conducive to the demolding of the cobalt-based alloy casting rod welding wire after solidification in the copper sleeve body 1 of the mold, and improves the production efficiency of the cobalt-based alloy casting rod welding wire;

[0031] Also, since the outer tube 2 is connected to the copper sleeve body 1 of the mold through the fastening bolts 9 on the mounting ring 7, the staff can rotate the fastening bolts 9 to disassemble the mounting ring 7, thereby facilitating the staff to disassemble and replace the outer tube 2 and the inner tube 3.

[0032] Finally: The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A horizontal continuous casting crystallizer copper sleeve, comprising a crystallizer copper sleeve body (1), characterized in that: The crystallizer copper sleeve body (1) is provided with a protective component inside to prevent damage and facilitate disassembly and replacement; The protection component comprises an outer tube (2) and an inner tube (3) arranged inside the crystallizer copper sleeve body (1); the outer tube (2) is arranged on the front side of the inner tube (3), and the front end of the inner tube (3) is fixedly connected to the rear end of the outer tube (2); The inner diameter of the outer tube (2) is greater than the inner diameter of the inner tube (3).

2. The horizontal continuous casting mold copper sleeve according to claim 1, characterized in that: The copper sleeve body (1) of the crystallizer is provided with an outer hole (4) and an inner hole (5) which are connected to each other, and the outer hole (4) is arranged on the front side of the inner hole (5); The outer tube (2) is arranged inside the outer hole (4), and the inner tube (3) is arranged inside the inner hole (5).

3. The horizontal continuous casting mold copper sleeve according to claim 2, characterized in that: The diameter of the outer hole (4) is greater than the diameter of the inner hole (5).

4. The horizontal continuous casting mold copper sleeve according to claim 1, characterized in that: The front end of the crystallizer copper sleeve body (1) is provided with an annular groove (6) which is connected to the outer hole (4), and a mounting ring (7) is provided inside the annular groove (6). The mounting ring (7) is sleeved outside the front end of the outer tube (2).

5. The horizontal continuous casting mold copper sleeve according to claim 4, characterized in that: The front side of the mounting ring (7) is provided with a plurality of mounting holes (8), and the plurality of mounting holes (8) are evenly spaced and distributed.

6. The horizontal continuous casting mold copper sleeve according to claim 5, characterized in that: A fastening bolt (9) is provided inside the mounting hole (8), the rear end of the fastening bolt (9) passes through the mounting ring (7) and extends into the interior of the crystallizer copper sleeve body (1), and the fastening bolt (9) is threadedly connected to the crystallizer copper sleeve body (1).

Citation Information

Patent Citations

  • Beryllium copper sleeve of solder wire crystallizer

    CN201179554Y