Equipartition welding device for belt stop blocks

Abstract

The utility model provides a belt stop block equally-dividing welding device, and relates to the technical field of belt stop block welding, the belt stop block equally-dividing welding device comprises a control cabinet, a supporting frame is fixedly installed at the top of the control cabinet, a heating assembly is arranged on the supporting frame, the heating assembly comprises a first supporting plate connected with the supporting frame, and a first air cylinder is installed on the first supporting plate; the telescopic end of the first air cylinder is connected with a heat insulation frame, a heater is installed in the heat insulation frame, and two heat insulation plates located at the top and the bottom of the heat insulation frame respectively are fixedly installed on the supporting frame. According to the device, the heating assembly and the first air cylinder can drive the heater to move through the heat insulation frame, so that when an operator needs to place the check block, the heater can be far away from the placement position of the check block, and the situation that the heater scalds the operator is reduced; and the heat insulation frame and the heat insulation plate are matched with each other to realize heat insulation protection of the heater, so that the situation that operators are scalded by the heater can be further reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of belt block welding, and specifically relates to a belt block equal-division welding device. Background Art

[0002] In modern industrial production, the precise installation and fixation of belts and their supporting components are crucial. As a key component, the welding quality of belt blocks directly affects the running stability, durability, and overall working efficiency of the belt. However, the traditional belt block welding process faces various challenges.

[0003] The manual welding method has significant safety hazards. Since the heating element needs to reach a high temperature to heat the block and the belt during the welding process, operators are extremely vulnerable to high temperatures when operating at close range, especially exposed parts such as hands and faces, and scalding accidents occur frequently. This not only causes physical pain to workers but also increases the enterprise's medical costs and downtime. Therefore, we have made improvements and proposed a belt block equal-division welding device. Summary of the Invention

[0004] The purpose of the utility model is to address the problem that operators are extremely vulnerable to high temperatures when operating at close range currently.

[0005] To achieve the above-mentioned invention purpose, the utility model provides a belt block equal-division welding device to improve the above problems.

[0006] Specifically, this application is as follows:

[0007] A belt block equal-division welding device includes a control cabinet. A support frame is fixedly installed on the top of the control cabinet. A heating component is arranged on the support frame. The heating component includes a first support plate connected to the support frame. A first cylinder is installed on the first support plate. The telescopic end of the first cylinder is connected to a heat insulation frame. A heater is installed inside the heat insulation frame. Two heat insulation plates are fixedly installed on the support frame, respectively located at the top and bottom of the heat insulation frame.

[0008] As a preferred technical solution of this application, two first support rods are fixedly installed on one side of the heat insulation frame. One end of each of the two first support rods passes through the first support plate.

[0009] As a preferred technical solution of this application, a pressing mechanism is connected to the support frame above the heat insulation plate. The pressing mechanism includes a second support plate fixedly connected to the support frame. A second cylinder is fixedly installed on the top of the second support plate. The telescopic end of the second cylinder passes through the second support plate and is fixedly connected to a first connecting plate.

[0010] As a preferred technical solution of the present application, a second connecting plate is arranged below the first connecting plate. A plurality of connecting rods are fixedly connected to the top of the second connecting plate. The top ends of the connecting rods pass through the second support plate, and springs are sleeved on the outer surfaces of the connecting rods and located between the second support plate and the second connecting plate.

[0011] As a preferred technical solution of the present application, one side of the bottom of the second connecting plate is fixedly connected to a first clamping seat. A third cylinder is fixedly installed on the back of the first clamping seat. The telescopic end of the third cylinder passes through the first clamping seat and is fixedly connected to a second clamping seat.

[0012] As a preferred technical solution of the present application, a second support rod is fixedly installed on the side of the second clamping seat close to the first clamping seat. The end of the second support rod far from the second clamping seat passes through the first clamping seat.

[0013] As a preferred technical solution of the present application, a column is fixedly connected to the top end of the second connecting plate. The top end of the column passes through the second support plate and extends above the second support plate.

[0014] As a preferred technical solution of the present application, an adjusting mechanism is arranged below the second clamping seat. The adjusting mechanism includes a backing plate fixedly installed on the top of the control cabinet. A limiting member and an adjusting member are arranged between the control cabinet and the backing plate. The adjusting member is used to adjust the position of the belt.

[0015] As a preferred technical solution of the present application, the limiting member includes a fourth cylinder installed in the control cabinet. The telescopic end of the fourth cylinder is fixedly connected to a connecting frame. Both ends of the connecting frame pass through the control cabinet and are connected to a pressure roller located above the backing plate.

[0016] As a preferred technical solution of the present application, the adjusting member includes a linear module installed on one side of the top of the control cabinet. A moving seat is arranged on the linear module. A lower clamping plate is fixedly connected to one side of the moving seat. A chute is formed in the moving seat, and an upper clamping plate located above the lower clamping plate is inserted into the chute. A fifth cylinder is fixedly connected to the top of the moving seat. The telescopic end of the fifth cylinder penetrates into the chute and is fixedly connected to the top of the upper clamping plate.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] In the solution of the present application:

[0019] To solve the problem that operators are extremely vulnerable to high temperatures during close-range operations in the prior art, in this application, through the provided heating assembly, the first cylinder can drive the heater to move through the heat insulation frame, so that when the operator needs to place the block, the heater can be moved away from the placement position of the block, reducing the situation of the heater scalding the operator. Additionally, when the heater is away from the block placement position, the heat insulation frame and the heat insulation plate cooperate with each other to achieve heat insulation protection for the heater, which can not only further reduce the situation of the heater scalding the operator, but also reduce the heat loss of the heater, facilitating subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 FIG. is a schematic structural diagram of the belt block equal-division welding device provided by this application;

[0021] Figure 2 FIG. is a rear-view structural diagram of the belt block equal-division welding device provided by this application;

[0022] Figure 3 FIG. is a schematic structural diagram of the heat insulation frame of the belt block equal-division welding device provided by this application;

[0023] Figure 4 FIG. is a schematic structural diagram of the connecting frame of the belt block equal-division welding device provided by this application.

[0024] Reference numerals in the figures:

[0025] 1, control cabinet; 2, support frame; 3, heating assembly; 301, first support plate; 302, first cylinder; 303, heat insulation frame; 304, heater; 305, heat insulation plate; 306, first support rod; 4, pressing mechanism; 401, second support plate; 402, second cylinder; 403, first connecting plate; 404, second connecting plate; 405, spring; 406, first clamping seat; 407, second clamping seat; 408, third cylinder; 409, second support rod; 410, column; 5, adjusting mechanism; 501, backing plate; 502, fourth cylinder; 503, connecting frame; 504, pressing roller; 505, linear module; 506, moving seat; 507, lower clamping plate; 508, fifth cylinder; 509, upper clamping plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] In order to enable those skilled in the art to better understand the solution of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all of the embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this utility model.

[0027] As described in the background art, the manual welding method has significant safety hazards. Since the heating element needs to reach a relatively high temperature during the welding process to heat the stopper and the belt, the operator is extremely vulnerable to high temperatures when operating at close range, especially the exposed parts such as the hands and face, and scalding accidents occur frequently. This not only brings physical pain to the workers, but also increases the medical costs and downtime of the enterprise.

[0028] To solve this technical problem, the present utility model provides a belt stopper equal division welding device, which is applied to the welding of belt stoppers.

[0029] Specifically, please refer to Figures 1 - 3 , the belt stopper equal division welding device specifically includes:

[0030] A control cabinet 1, a support frame 2 is fixedly installed on the top of the control cabinet 1, a heating assembly 3 is arranged on the support frame 2, the heating assembly 3 includes a first support plate 301 connected to the support frame 2, a first cylinder 302 is installed on the first support plate 301, the telescopic end of the first cylinder 302 is connected to a heat insulation frame 303, a heater 304 is installed in the heat insulation frame 303, and two heat insulation plates 305 are fixedly installed on the support frame 2 respectively at the top and bottom of the heat insulation frame 303.

[0031] For the belt stopper equal division welding device provided by the present utility model, in this application, through the arranged heating assembly 3, the first cylinder 302 can drive the heater 304 to move through the heat insulation frame 303, so that when the operator needs to place the stopper, the heater 304 can be made to move away from the placement position of the stopper, reducing the situation where the heater 304 scalds the operator. In addition, when the heater 304 moves away from the stopper placement position, the heat insulation frame 303 and the heat insulation plates 305 can cooperate with each other to achieve heat insulation protection for the heater 304, which can not only further reduce the situation where the heater 304 scalds the operator, but also reduce the heat loss of the heater 304, facilitating subsequent use.

[0032] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings.

[0033] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments can be combined with each other.

[0034] It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0035] Embodiment 1, please refer to Figures 1 - 3, A belt stopper equal - division welding device, including a control cabinet 1. A support frame 2 is fixedly installed on the top of the control cabinet 1. A heating component 3 is arranged on the support frame 2. The heating component 3 includes a first support plate 301 connected to the support frame 2. A first cylinder 302 is installed on the first support plate 301. The telescopic end of the first cylinder 302 is connected to a heat - insulation frame 303. A heater 304 is installed inside the heat - insulation frame 303. Two heat - insulation plates 305 are fixedly installed on the support frame 2, located at the top and bottom of the heat - insulation frame 303 respectively. In this application, through the set heating component 3, the first cylinder 302 can drive the heater 304 to move through the heat - insulation frame 303. When an operator needs to place the stopper, the heater 304 can be made to move away from the placement position of the stopper, reducing the situation where the heater 304 scalds the operator. In addition, when the heater 304 moves away from the stopper placement position, the heat - insulation frame 303 and the heat - insulation plates 305 cooperate with each other to achieve heat - insulation protection for the heater 304. This can not only further reduce the situation where the heater 304 scalds the operator, but also reduce the heat loss of the heater 304, facilitating subsequent use.

[0036] Further, as Figure 2 and Figure 3 shown, two first support rods 306 are fixedly installed on one side of the heat - insulation frame 303. One end of each of the two first support rods 306 passes through the first support plate 301. The first support rods 306 can assist in supporting the heat - insulation frame 303 to improve the stability of the heat - insulation frame 303.

[0037] Embodiment 2 further optimizes the belt stopper equal - division welding device provided in Embodiment 1. Specifically, as Figure 1 and Figure 2 shown, a pressing mechanism 4 is connected to the support frame 2 above the heat - insulation plate 305. The pressing mechanism 4 includes a second support plate 401 fixedly connected to the support frame 2. A second cylinder 402 is fixedly installed on the top of the second support plate 401. The telescopic end of the second cylinder 402 passes through the second support plate 401 and is fixedly connected to a first connecting plate 403. The second cylinder 402 can drive the first connecting plate 403 to move up and down.

[0038] Further, as Figure 1 shown, a second connecting plate 404 is arranged below the first connecting plate 403. A plurality of connecting rods are fixedly connected to the top of the second connecting plate 404. The top ends of the connecting rods pass through the second support plate 401, and a spring 405 is sleeved on the outer surface of the connecting rods between the second support plate 401 and the second connecting plate 404. The spring 405 can buffer the acting force when the stopper contacts the belt during the welding process.

[0039] Further, as Figure 1As shown, one side of the bottom of the second connecting plate 404 is fixedly connected to a first clamping seat 406. A third air cylinder 408 is fixedly installed on the back of the first clamping seat 406. The telescopic end of the third air cylinder 408 passes through the first clamping seat 406 and is fixedly connected to a second clamping seat 407. The third air cylinder 408 can clamp or release the clamping of the stop block by driving the second clamping seat 407 to move.

[0040] Further, as Figure 2 shown, a second support rod 409 is fixedly installed on the side of the second clamping seat 407 close to the first clamping seat 406. One end of the second support rod 409 away from the second clamping seat 407 passes through the first clamping seat 406. The second support rod 409 can support the second clamping seat 407 and improve the stability of the second clamping seat 407 during movement.

[0041] Further, as Figure 1 shown, a column 410 is fixedly connected to the top of the second connecting plate 404. The top of the column 410 passes through the second support plate 401 and extends above the second support plate 401. The column 410 can limit the first connecting plate 403 and improve the stability of the first connecting plate 403 during up and down movement.

[0042] Example 3 further optimizes the belt stop block equal division welding device provided in Example 1 or 2. Specifically, as Figure 1 shown, an adjusting mechanism 5 is arranged below the second clamping seat 407. The adjusting mechanism 5 includes a backing plate 501 fixedly installed on the top of the control cabinet 1. A limiting member and an adjusting member are arranged between the control cabinet 1 and the backing plate 501. The adjusting member is used to adjust the position of the belt.

[0043] Further, as Figure 1 and Figure 4 shown, the limiting member includes a fourth air cylinder 502 installed in the control cabinet 1. The telescopic end of the fourth air cylinder 502 is fixedly connected to a connecting frame 503. Both ends of the connecting frame 503 pass through the control cabinet 1 and are connected to a pressure roller 504 located above the backing plate 501. The fourth air cylinder 502 can drive the pressure roller 504 to move up and down through the connecting frame 503. Pressing the belt by the pressure roller 504 can facilitate the belt to remain flat.

[0044] Further, as Figure 1 and Figure 2As shown in the figure, the adjusting member includes a linear module 505 installed on one side of the top of the control cabinet 1. A moving seat 506 is arranged on the linear module 505. A lower clamping plate 507 is fixedly connected to one side of the moving seat 506. A chute is formed on the moving seat 506. An upper clamping plate 509 located above the lower clamping plate 507 is inserted into the chute. A fifth cylinder 508 is fixedly connected to the top of the moving seat 506. The telescopic end of the fifth cylinder 508 penetrates into the chute and is fixedly connected to the top of the upper clamping plate 509. After the fifth cylinder 508 drives the upper clamping plate 509 to cooperate with the lower clamping plate 507 to clamp the belt, the linear module 505 can drive the lower clamping plate 507 to move through the moving seat 506, and thus the position of the belt can be adjusted.

[0045] The using process of the belt stopper equal division welding device provided by the present utility model is as follows:

[0046] The fifth cylinder 508 drives the upper clamping plate 509 to rise, and the fourth cylinder 502 drives the connecting frame 503 to rise. Place the belt on the top of the backing plate 501 and the lower clamping plate 507. The fourth cylinder 502 drives the pressure roller 504 to descend through the connecting frame 503 to press the belt. Insert the top of the stopper between the second clamping seat 407 and the first clamping seat 406. Then the third cylinder 408 drives the second clamping seat 407 to move to clamp the stopper. The first cylinder 302 pushes the heat insulation frame 303 to move, so that the heater 304 moves to the lower part of the stopper and the upper part of the belt. Heat the belt and the stopper through the heater 304. After heating is completed, the first cylinder 302 drives the heat insulation frame 303 to reset, so that the heat insulation frame 303 is inserted between the two heat insulation plates 305. The second cylinder 402 pushes the first connecting plate 403 to descend, and then drives the stopper to descend and press onto the belt, realizing the thermal welding of the stopper and the belt. After welding is completed, the third cylinder 408 pushes the second clamping seat 407 away from the first clamping seat 406. The second cylinder 402 drives the first connecting plate 403 to rise. The linear module 505 drives the moving seat 506 to move, so that the lower clamping plate 507 and the upper clamping plate 509 drive the belt to move. By controlling the moving distance of the belt, the uniform distribution of the stoppers can be realized. After the belt movement is completed, the fifth cylinder 508 drives the upper clamping plate 509 to rise. Then the linear module 505 drives the lower clamping plate 507 to reset through the moving seat 506. Then the fifth cylinder 508 pushes the upper clamping plate 509 to descend again to clamp the belt, and repeat the rising and welding operations until the welding of the required number of stoppers is completed.

[0047] In the present utility model, unless otherwise clearly stipulated and defined, terms such as "installation", "connection", "linkage", "fixation" and the like shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection, an electrical connection or communication with each other; it may be a direct connection, or an indirect connection through an intermediate medium, and may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model may be understood according to specific circumstances.

[0048] Obviously, the embodiments described above are only a part of the embodiments of the present utility model, rather than all embodiments. The accompanying drawings show preferred embodiments of the present utility model, but do not limit the patent scope of the present utility model. The present utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of the present utility model more thorough and comprehensive. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing specific embodiments, or perform equivalent substitution on some of the technical features. Any equivalent structure directly or indirectly using the content of the specification and drawings of the present utility model in other related technical fields shall be within the scope of the patent protection of the present utility model by the same token.

Claims

1. A belt stopper equalizing welding device, characterized in that: The invention comprises a control cabinet (1), a support frame (2) being fixedly mounted on the top of the control cabinet (1), a heating component (3) being arranged on the support frame (2), the heating component (3) comprising a first support plate (301) connected to the support frame (2), a first cylinder (302) being mounted on the first support plate (301), a thermal insulation frame (303) being connected to the telescopic end of the first cylinder (302), a heater (304) being mounted in the thermal insulation frame (303), and two thermal insulation plates (305) being respectively located at the top and bottom of the thermal insulation frame (303) being fixedly mounted on the support frame (2).

2. A belt stopper equalizing welding device according to claim 1, characterized in that: Two first support rods (306) are fixedly mounted on one side of the heat insulation frame (303), and one end of each of the two first support rods (306) passes through the first support plate (301).

3. A belt stopper equalizing welding device according to claim 2, characterized in that: The support frame (2) is connected to a pressurizing mechanism (4) located above the heat insulation plate (305), the pressurizing mechanism (4) comprising a second support plate (401) fixedly connected to the support frame (2), a second cylinder (402) fixedly mounted on the top of the second support plate (401), a telescopic end of the second cylinder (402) passing through the second support plate (401) and fixedly connected to a first connecting plate (403).

4. A belt stopper equalizing welding device according to claim 3, characterized in that: A second connecting plate (404) is arranged below the first connecting plate (403), a plurality of connecting rods are fixedly connected to the top of the second connecting plate (404), the top ends of the connecting rods pass through the second supporting plate (401), and the outer surfaces of the connecting rods are sleeved with springs (405) located between the second supporting plate (401) and the second connecting plate (404).

5. A belt stopper equalizing welding device according to claim 4, characterized in that: A first clamping seat (406) is fixedly connected to one side of the bottom of the second connecting plate (404), a third cylinder (408) is fixedly installed on the back of the first clamping seat (406), and a telescopic end of the third cylinder (408) passes through the first clamping seat (406) and is fixedly connected to the second clamping seat (407).

6. A belt stopper equalizing welding device according to claim 5, characterized in that: A second support rod (409) is fixedly mounted on a surface of the second clamping seat (407) close to the first clamping seat (406), and an end of the second support rod (409) away from the second clamping seat (407) passes through the first clamping seat (406).

7. A belt stopper equalizing welding device according to claim 6, characterized in that: The top end of the second connecting plate (404) is fixedly connected to a column (410), and the top end of the column (410) passes through the second supporting plate (401) and extends above the second supporting plate (401).

8. A belt stopper equalizing welding device according to claim 7, characterized in that: An adjustment mechanism (5) is provided below the second clamping seat (407), the adjustment mechanism (5) comprising a pad (501) fixedly mounted on the top of the control cabinet (1), a limit member and an adjustment member being provided between the control cabinet (1) and the pad (501), the adjustment member being used to adjust the position of the belt.

9. A belt stopper equalizing welding device according to claim 8, characterized in that: The limiting member comprises a fourth cylinder (502) installed in the control cabinet (1), the telescopic end of the fourth cylinder (502) being fixedly connected to a connecting frame (503), and both ends of the connecting frame (503) passing through the control cabinet (1) and being connected to a pressure roller (504) located above the pad (501).

10. A belt stopper equalizing welding device according to claim 9, characterized in that: The adjusting member comprises a linear module (505) mounted on one side of the top of the control cabinet (1); a movable seat (506) is arranged on the linear module (505); a lower clamping plate (507) is fixedly connected to one side of the movable seat (506); a slide groove is provided on the movable seat (506); an upper clamping plate (509) located above the lower clamping plate (507) is inserted into the slide groove; a fifth cylinder (508) is fixedly connected to the top of the movable seat (506); a telescopic end of the fifth cylinder (508) is inserted into the slide groove and is fixedly connected to the top of the upper clamping plate (509).

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