Positioning device for automobile battery shell supporting plate welding
By using a positioning device of a dual-axis transmission mechanism and tool fixture during the welding of the car battery case pallet, the problems of inaccurate positioning and high manual labor intensity in the prior art are solved, and an efficient and accurate welding process is achieved.
Patent Information
- Application Number
- CN202421881803.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-05
AI Technical Summary
When welding the existing automobile battery case pallet, the positioning device cannot adapt to the complex structure inside the box, resulting in low welding efficiency and high manual labor intensity.
A positioning device including a dual-axis transmission mechanism and a tool fixture is designed, and the position of the tool fixture is adjusted through a dual-axis transmission mechanism, and the four edge corners and internal structures of the welded workpiece are positioned using clamping cylinders and adjustment strips.
It improves the accuracy of welding positioning, reduces the need for manual manual positioning, improves welding efficiency and reduces labor costs.
Smart Images

Figure CN222903059U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts processing, in particular to a positioning device for welding an automobile battery housing support plate. Background Art
[0002] With the popularization of new energy vehicles, the importance of the battery system, which accounts for nearly half of the price of electric vehicles, is self-evident. The battery system has a complex structural design. It is necessary to consider both the overall test strength, the lightweight to reduce the weight of the battery system, and the reduction of the difficulty of large-scale production to reduce costs. At the same time, in order to protect the battery from being bumped, the battery is generally loaded in the battery box. However, the production capacity of the battery system is low and the price is expensive, and part of the reason is caused by the complex structural design of the box.
[0003] At present, the outer shell support plate of the commonly used battery box generally selects sheet metal parts, and the sheet metal parts are welded together to form a space for accommodating the battery; in order to enhance the overall strength and heat dissipation performance, some sheet metal boxes will also be provided with reinforcing ribs and heat insulation plates in the middle, which further leads to a more complex structure of the box, and more positioning welding is required for these structures during the welding process.
[0004] The existing positioning device used in welding is basically composed of a positioning block welded by multiple sheet metal parts and cooperates with a tooling fixture to position and clamp the four corners of the outer shell support plate of the automobile battery. However, it cannot position the complex structure inside the box, resulting in more welds on the outer shell of the battery after welding, and some welding positions need to be manually positioned and welded, which not only has low production efficiency but also high manual labor intensity. Content of the Utility Model
[0005] In order to solve the technical defects mentioned in the above background art, the purpose of the utility model is to provide a positioning device for welding an automobile battery housing support plate, which can adapt to the internal structure of the automobile battery housing support plate and quickly locate the welding position, thereby improving the welding efficiency and reducing the manual labor cost.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A positioning device for welding an automotive battery case support plate, comprising a workbench, on which a double-axis transmission mechanism moving along the length direction of the workbench is arranged, a rectangular fixed frame is slidably connected to the double-axis transmission mechanism, and a plurality of tooling fixtures for clamping and fixing the workpiece to be welded are connected to the rectangular fixed frame; the tooling fixture includes a clamping cylinder for clamping and fixing the corners of the workpiece to be welded, an adjusting strip for adjusting the clamping position, and a clamping block for clamping and limiting the internal structure of the workpiece, the clamping cylinders are equidistantly and fixedly connected to the four corners of the rectangular fixed frame, a plurality of the adjusting strips are arranged in a square shape within the rectangular fixed frame, and both ends of the adjusting strip are movably connected to the rectangular fixed frame; the clamping block is arranged in the area enclosed by two adjacent adjusting strips, and a clamping groove for matching the internal structure of the workpiece to be welded is provided on the clamping block.
[0008] Preferably, the adjusting strip includes a horizontal strip arranged along the length direction of the rectangular fixed frame and a vertical strip arranged along the width direction of the rectangular fixed frame, both ends of the horizontal strip are connected to the rectangular fixed frame, both ends of the vertical strip are connected between the horizontal strips, and strip-shaped grooves are provided on the peripheral side walls of the vertical strip and the horizontal strip.
[0009] Preferably, one end of the clamping block is slidably connected to the strip-shaped groove, and the other end of the clamping block abuts against the workpiece to be welded.
[0010] Preferably, one end of the clamping cylinder is provided with a cylinder fixed seat, the cylinder fixed seat is connected to the corner of the rectangular fixed frame through an adjusting strip, and the output end of the other end of the clamping cylinder is drivingly connected with a pressing block, and the pressing block abuts against the workpiece to be welded.
[0011] Preferably, the rectangular fixed frame is an aluminum profile frame with sliding grooves provided on the peripheral side walls, and mounting plates are respectively connected between the rectangular fixed frame and the clamping cylinder and the positioning strip, and the mounting plates are clamped in the sliding grooves by setting screws, so that the clamping cylinder and the positioning strip slide along the sliding grooves to adjust the clamping position.
[0012] Preferably, a transmission slide is connected between the rectangular fixed frame and the double-axis transmission mechanism, one side of the transmission slide is fixedly connected to the rectangular fixed frame, and the other side is slidably connected to the linear slide rail.
[0013] Preferably, the double-axis transmission mechanism includes a mounting seat, a linear slide rail and a driving motor, one side of the mounting seat is fixed to the workbench by bolts, and the other side is fixedly connected to the linear slide rail; the driving motor is arranged at one end of the linear slide rail, and the driving motor is drivingly connected to the linear slide rail.
[0014] Preferably, a working panel is provided at the top of the workbench. A plurality of mounting holes are evenly formed on the working panel, and the four sides of the working panel extend downward to the side wall of the workbench. The extended part of the working panel is also provided with a plurality of mounting holes at equal intervals.
[0015] To sum up, the beneficial effects of the present utility model are as follows:
[0016] By arranging a dual-axis drive mechanism on the workbench, the present utility model adjusts the position of the tooling fixture according to the internal structure of the workpiece to be welded, uses the clamping cylinder to position the four corners of the workpiece, and then further adjusts the position of the clamping block through the adjusting bar, so that it can position and clamp the internal structure of the workpiece to be welded, thus avoiding the problem of manual positioning welding by workers, not only improving the accuracy of welding positioning, but also enhancing the welding effect. Description of the Drawings
[0017] Figure 1 is a schematic structural diagram of the positioning device for welding the automotive battery housing support plate of the present utility model;
[0018] Figure 2 is a top view of the positioning device for welding the automotive battery housing support plate of the present utility model;
[0019] Figure 3 is Figure 2 a cross-sectional view taken along the A-A plane in
[0020] Figure 4 is Figure 3 an enlarged view of the structure at a in
[0021] Figure 5 is a schematic structural diagram of the dual-axis drive mechanism and the tooling fixture in the present utility model.
[0022] Explanation of the reference numerals in the drawings:
[0023] 1. Workbench; 11. Working panel; 111. Mounting hole; 2. Dual-axis drive mechanism; 21. Mounting seat; 22. Linear slide rail; 23. Driving motor; 3. Rectangular fixed frame; 31. Chute; 32. Mounting plate; 4. Tooling fixture; 41. Clamping cylinder; 411. Cylinder fixed seat; 412. Pressing block; 42. Adjusting bar; 421. Horizontal bar; 422. Vertical bar; 423. Strip-shaped groove; 43. Clamping block; 431. Clamping groove; 5. Transmission slide; 6. Workpiece to be welded. Detailed Embodiment
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present utility model.
[0025] Those skilled in the art should understand that in the disclosure of the present utility model, the orientation or positional relationship indicated by terms such as "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limiting the present utility model.
[0026] In the description of the present utility model, if there are descriptions with words such as "several", its meaning is one or more, and the meaning of multiple is two or more. Understandings such as greater than, less than, exceeding, etc. do not include the present number, and understandings such as above, below, within, etc. include the present number. If there is a description of first, second, third, etc., it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0027] The following will further elaborate on the embodiments of a positioning device for welding the tray of an automotive battery housing in conjunction with the attached Figures 1-5 drawings.
[0028] A positioning device for welding the tray of an automotive battery housing, as Figure 1 shown in 2 , includes a workbench 1. A dual-axis drive mechanism 2 that moves along the length direction of the workbench 1 is arranged on the workbench 1. A rectangular fixed frame 3 is slidably connected to the dual-axis drive mechanism 2. A plurality of tooling fixtures 4 for clamping and fixing the workpiece 6 to be welded are connected to the rectangular fixed frame 3. The tooling fixture 4 includes a clamping cylinder 41 for clamping and fixing the corners of the workpiece 6 to be welded, an adjustment bar 42 for adjusting the clamping position, and a clamping block 43 for clamping and limiting the internal structure of the workpiece. The clamping cylinders 41 are equidistantly and fixedly connected to the four corners of the rectangular fixed frame 3. A plurality of the adjustment bars 42 are arranged in a square shape within the rectangular fixed frame 3, and both ends of the adjustment bar 42 are movably connected to the rectangular fixed frame 3. The clamping block 43 is arranged in the area enclosed by two adjacent adjustment bars 42, and a clamping groove 431 for accommodating the internal structure of the workpiece 6 to be welded is provided on the clamping block 43.
[0029] Specifically, when the workpiece to be welded 6 (the tray of the automotive battery housing) is being welded, first place the welding workpiece on the workbench 1. After installing the structure to be welded inside it in place, use the biaxial drive mechanism 2 to move along the length direction of the workbench 1 so that the biaxial drive mechanism 2 covers the workpiece to be welded 6. Then use the tooling fixture 4 to clamp and position the internal structure of the workpiece to be welded 6 to facilitate the welding equipment to carry out the welding work. Among them, the clamping cylinder 41 can quickly fix and limit the four corners of the workpiece to be welded 6, and by using the adjusting bar 42 to adjust the position of the clamping block 43, it can further clamp and fix the internal structure of the workpiece to be welded 6, thus avoiding the problem of manual clamping and positioning by workers and the problem of inaccurate positioning easily occurring during the welding process due to deviation.
[0030] In this embodiment, as Figure 2 shown, the biaxial drive mechanism 2 includes a mounting seat 21, a linear slide rail 22, and a drive motor 23. One side of the mounting seat 21 is fixed to the workbench 1 by bolts, and the other side is fixedly connected to the linear slide rail 22. The drive motor 23 is arranged at one end of the linear slide rail 22, and the drive motor 23 is in transmission connection with the linear slide rail 22.
[0031] Specifically, the biaxial drive mechanism 2 includes a mounting seat 21, a linear slide rail 22, and a drive motor 23. One side of the mounting seat 21 is fixed to the workbench 1 by bolts, and the other side is fixedly connected to the linear slide rail 22. The drive source is arranged at one end of the linear slide rail 22, and the drive motor 23 is in transmission connection with the linear slide rail 22. Among them, in addition to being driven by the drive motor 23, a cylinder or an electric cylinder can also be selected for driving, and during the driving process, the speed of its sliding in the biaxial drive mechanism 2 can be adjusted according to the welding position of the workpiece.
[0032] Specifically, the biaxial drive mechanism 2 can control the adjustment of the adjusting bar 42 along the position of the workpiece to be welded 6, so that it is convenient for the positioning device to change according to the welding position, quickly complete the clamping and positioning of the workpiece to be welded 6, and thus improve the welding efficiency.
[0033] In this embodiment, as Figures 3 to 5 shown, the adjusting bar 42 includes a horizontal bar 421 arranged along the length direction of the rectangular fixed frame 3 and a vertical bar 422 arranged along the width direction of the rectangular fixed frame 3. Both ends of the horizontal bar 421 are connected to the rectangular fixed frame 3, both ends of the vertical bar 422 are connected between the horizontal bars 421, and strip-shaped grooves 423 are opened on the peripheral side walls of the vertical bar 422 and the horizontal bar 421.
[0034] Specifically, the adjusting bar 42 is a plate-like structure with a plurality of strip grooves 423 formed on its surface, and both ends of the adjusting bar 42 are slidably connected to the rectangular fixing frame 3, so that the adjusting bar 42 can move along the rectangular fixing frame 3. Furthermore, the position of the clamping block 43 can be adjusted according to the internal structure of the workpiece 6 to be welded. At the same time, the clamping block 43 is slidably connected in the strip grooves 423 of the horizontal bar 421 and the vertical bar 422, making it convenient for the operator to move the clamping block 43 according to the internal structure of the workpiece 6 to be welded, and using the clamping block 43 to clamp and position the workpiece, thereby assisting the welding equipment in positioning and clamping, ensuring that the position to be welded is always firmly fixed during the welding process, and thus improving the welding efficiency.
[0035] In order to quickly position the workpiece 6 to be welded, first, one end of the clamping cylinder 41 is provided with a cylinder fixing seat 411 fixed at the corner of the rectangular fixing frame 3, and then the output end of the clamping cylinder 41 is drivingly connected to the pressing block 412. The pressing block 412 abuts against the four corners of the workpiece 6 to be welded, thus quickly completing the positioning and fixing the position of the workpiece 6 to be welded, avoiding the problem that it shifts during the welding process and deteriorates the welding effect.
[0036] In this embodiment, a working panel 11 is provided at the top of the workbench 1. A plurality of mounting holes 111 are evenly formed on the working panel 11, and the peripheral part of the working panel 11 extends downward to the side wall of the workbench 1. The extended part of the working panel 11 is also evenly provided with a plurality of mounting holes 111.
[0037] Specifically, in order to facilitate the installation of each component, a working panel 11 is provided on the workbench 1, and a plurality of mounting holes 111 are evenly formed on the working panel 11. The mounting holes 111 are round holes, so that the double-shaft transmission mechanism 2 can be fixed on the workbench 1 through the mounting holes 111, and the installation position of the double-shaft transmission mechanism 2 can be changed according to the production requirements and the size specifications of the workpiece 6 to be welded.
[0038] The working principle of the present utility model:
[0039] When welding the workpiece 6 to be welded, place it on the working platform. Use the biaxial drive mechanism 2 to move according to the position of the workpiece 6 to be welded, so that the tooling fixture 4 is moved to a position directly above the workpiece 6 to be welded. First, position the four corners of the workpiece 6 to be welded through the clamping cylinder 41. After fixing its position, manually move the adjustment bar 42 to make it parallel to the internal structure of the workpiece 6 to be welded. Then, control the clamping block 43 to abut and clamp the internal structure of the workpiece 6 to be welded, thus completing the clamping and positioning for convenient welding. By setting the biaxial drive mechanism 2 on the workbench 1, the position of the tooling fixture 4 is adjusted according to the internal structure of the workpiece welding. The four corners of the workpiece are positioned by the clamping cylinder 41, and then the position of the clamping block 43 is further adjusted through the adjustment bar 42, so that it can be positioned and clamped for the internal structure of the workpiece to be welded, thus avoiding the problem of manual positioning welding, improving the accuracy of welding positioning, and also improving the welding effect.
[0040] The embodiments of this specific implementation manner are all preferred embodiments of this application, and do not limit the protection scope of this application accordingly. The same components are represented by the same reference numerals. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. A positioning device for welding a support plate of an automobile battery housing, comprising a workbench, characterized in that: The workbench is provided with a double-axis transmission mechanism that moves along the length direction of the workbench, and a rectangular fixed frame is slidably connected to the double-axis transmission mechanism, and a plurality of jigs for clamping and fixing the workpiece to be welded are connected to the rectangular fixed frame; the jigs include a clamping cylinder for clamping and fixing the corners of the workpiece to be welded, an adjustment bar for adjusting the clamping position, and a clamping block for clamping and limiting the internal structure of the workpiece, the clamping cylinder is equidistantly fixedly connected to the four corners of the rectangular fixed frame, a plurality of adjustment bars are provided, and the plurality of adjustment bars are arranged in a square shape in the rectangular fixed frame, and the two ends of the adjustment bars are movably connected to the rectangular fixed frame; the clamping block is arranged in an area enclosed by two adjacent adjustment bars, and a clamping groove for fitting the internal structure of the workpiece to be welded is provided on the clamping block.
2. The positioning device for welding the support plate of the automobile battery housing according to claim 1, characterized in that: The adjustment bar includes a horizontal bar arranged along the length direction of the rectangular fixed frame and a vertical bar arranged along the width direction of the rectangular fixed frame. Both ends of the horizontal bar are connected to the rectangular fixed frame, and both ends of the vertical bar are connected between the horizontal bars. Strip grooves are provided on the surrounding side walls of the vertical bar and the horizontal bar.
3. The positioning device for welding the automobile battery housing support plate according to claim 1, characterized in that: One end of the clamping block is slidably connected in the strip groove, and the other end of the clamping block abuts against the workpiece to be welded.
4. The positioning device for welding the support plate of the automobile battery housing according to claim 1, characterized in that: One end of the clamping cylinder is provided with a cylinder fixing seat, and the cylinder fixing seat is connected to the corner of the rectangular fixing frame through an adjustment strip. The other end of the clamping cylinder is transmission-connected to the output end with a clamping block, and the clamping block abuts against the workpiece to be welded.
5. The positioning device for welding the support plate of the automobile battery housing according to claim 4, characterized in that: The rectangular fixed frame is an aluminum profile frame with sliding grooves on the four side walls, and the rectangular fixed frame is respectively connected to the clamping cylinder and the positioning bar with mounting plates, and the mounting plates are clamped in the sliding grooves by screws so that the clamping cylinder and the positioning bar can slide along the sliding grooves to adjust the clamping position.
6. The positioning device for welding the support plate of the automobile battery housing according to claim 5, characterized in that: A transmission slide is connected between the rectangular fixed frame and the double-axis transmission mechanism. One side of the transmission slide is fixedly connected to the rectangular fixed frame, and the other side is slidably connected to the linear slide rail.
7. The positioning device for welding the support plate of the automobile battery housing according to claim 6, characterized in that: The dual-axis transmission mechanism includes a mounting seat, a linear slide rail and a drive motor. One side of the mounting seat is fixed to the workbench by bolts, and the other side is fixedly connected to the linear slide rail. The drive motor is arranged at one end of the linear slide rail, and the drive motor is transmission-connected to the linear slide rail.
8. The positioning device for welding the support plate of the automobile battery housing according to claim 7, characterized in that: A working panel is arranged at the top of the workbench, a plurality of mounting holes are evenly opened on the working panel, and the four sides of the working panel extend downward to the side wall of the workbench, and a plurality of mounting holes are also evenly opened on the extended part of the working panel.