Polishing device for seat tube machining

By designing a grinding device for seat tube processing, the vertical and horizontal grinding components are used to polish both sides of the seat tube at the same time, and rotate them during the movement, the problems of low manual grinding efficiency and unsatisfactory effect are solved, and an efficient and uniform 360-degree grinding effect is achieved.

CN222903515UActive Publication Date: 2025-05-27WUHAN XIAOCHU STEEL PIPE CO LTD
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Patent Information

Application Number
CN202421470718.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-05-27
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

Manually polishing seat tubes is inefficient and the polishing effect is not ideal.

Method used

A grinding device for processing seat tubes is designed, including a frame, vertical grinding assembly and transverse grinding assembly. The two sides of the seat tube are polished by driving the grinding wheel, and the seat tube is rotated during the movement to achieve 360-degree grinding without dead angles.

Benefits of technology

It improves grinding efficiency and effect, ensures uniform grinding of the seat tube surface, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polishing device for seat tube processing, which comprises a rack, a vertical polishing assembly and a transverse polishing assembly, the vertical polishing assembly comprises a first driving piece, a first polishing frame, a first support frame and a first polishing wheel, and the first polishing frame is provided with at least one first tensioning wheel; the first supporting frame is provided with at least two first tensioning wheels, the first grinding wheel is erected on the at least three first tensioning wheels, the first driving part is fixed to the rack and connected with one of the first tensioning wheels, the transverse grinding assembly comprises a second driving part, a second supporting frame, a second grinding frame and a second grinding wheel, and the rack is provided with a mounting hole. The second grinding frame is mounted in the mounting hole, at least one second tensioning wheel is arranged on the second grinding frame, the second supporting frame is provided with at least two first tensioning wheels, the second grinding wheel is erected on at least three second tensioning wheels, and the second driving part is fixed to the rack and connected with one second tensioning wheel.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile seat processing equipment, and particularly relates to a grinding device for processing seat tubes. Background Art

[0002] As an important part of a vehicle, an automobile seat is not only related to the riding comfort, but also directly affects the safety of the vehicle. In the manufacturing process of the seat, the processing quality of the seat tube is particularly crucial. The seat tube is usually composed of a metal tube and needs to go through multiple processes such as cutting and grinding to ensure its dimensional accuracy and surface finish. When grinding the seat tube, manual grinding is generally used, and the grinding efficiency is too low and the grinding effect is not ideal. In view of this, the present utility model is proposed. Content of the Utility Model

[0003] In order to solve the problems of low efficiency and poor grinding effect of manual grinding of seat tubes, the present utility model provides a grinding device for processing seat tubes.

[0004] The present utility model provides a grinding device for processing seat tubes to solve the above technical problems. The grinding device for processing seat tubes includes a frame, a vertical grinding assembly and a horizontal grinding assembly. The vertical grinding assembly includes a first driving member, a first grinding frame, a first support frame and a first grinding wheel. At least one first tensioning wheel is arranged on the first grinding frame, at least two first tensioning wheels are arranged on the first support frame in the vertical direction, the first grinding wheel is mounted on at least three of the first tensioning wheels and is in contact with the first support frame, the first driving member is fixed on the frame and is connected to one of the first tensioning wheels. The horizontal grinding assembly includes a second driving member, a second support frame, a second grinding frame and a second grinding wheel. An installation hole is formed in the frame, the second grinding frame is installed in the installation hole, at least one second tensioning wheel is arranged on the second grinding frame, at least two first tensioning wheels are arranged on the second support frame in the horizontal direction, the second grinding wheel is mounted on at least three of the second tensioning wheels and is in contact with the second support frame, and the second driving member is fixed on the frame and is connected to one of the second tensioning wheels.

[0005] In an embodiment of the present utility model, two groups of the vertical grinding assemblies are provided, and the two groups of the vertical grinding assemblies are symmetrically arranged to grind the left and right sides of the seat tube.

[0006] In an embodiment of the present utility model, the grinding device further includes a movable grinding assembly. The movable grinding assembly includes a third driving member, a third support frame, a third grinding frame, and a third grinding wheel. Support plates are symmetrically arranged on the machine frame on both sides of the mounting hole. The third grinding frame is slidably connected between the two support plates. At least one third tensioning wheel is arranged on the second grinding frame. At least two third tensioning wheels are arranged on the third support frame in the horizontal direction. The third grinding wheel is mounted on at least three of the third tensioning wheels and is in contact with the third support frame. The third driving member is fixed on the support plate and is connected to one of the third tensioning wheels.

[0007] In an embodiment of the present utility model, the movable grinding assembly further includes a vertical driving member. The vertical driving member is fixed on the top of the machine frame and is connected to the third grinding frame to drive the movable grinding assembly to lift along the support plate.

[0008] In an embodiment of the present utility model, a horizontally slidable first sliding rod is arranged on the grinding frame. The first support frame is slidably connected to the first grinding frame through the first sliding rod.

[0009] In an embodiment of the present utility model, two first tensioning wheels are arranged on the first grinding frame, and an adjusting rod is hinged on the first grinding frame. Among them, one of the first tensioning wheels is rotatably connected to the grinding frame, and one of the first tensioning wheels is rotatably connected to the adjusting rod.

[0010] In an embodiment of the present utility model, a spring is arranged on the first grinding frame. The two ends of the spring respectively abut against the adjusting rod and the first grinding frame.

[0011] In an embodiment of the present utility model, a protective plate and a protective door are arranged on the machine frame. The protective plate and the protective door jointly surround the horizontal grinding assembly and the vertical grinding assembly.

[0012] In an embodiment of the present utility model, the protective plate is a transparent protective plate, and the protective door is a transparent protective door.

[0013] In an embodiment of the present utility model, the protective doors are symmetrically arranged on the opposite sides of the machine frame. A feeding port is opened on one of the protective doors, and a discharging port is opened on the other protective door. The feeding port and the discharging port are arranged collinearly.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] The first grinding wheel is driven by the first driving member to grind one surface of the seat tube, and the second grinding wheel is driven by the second driving member to grind the other surface of the seat tube. Thus, during the process of pushing the seat tube to move, the first grinding wheel and the second grinding wheel can simultaneously grind the two side surfaces of the seat tube, so as to improve the grinding efficiency and effect. Moreover, when the seat tube is a circular tube, the seat tube can also be rotated during the process of pushing the seat tube to move, thereby realizing 360-degree dead-angle-free grinding of the seat tube and improving the grinding efficiency and effect. Description of the Drawings

[0016] The drawings are used to provide a further understanding of the embodiments of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the embodiments of the present invention, but do not constitute a limitation to the embodiments of the present invention. In the drawings:

[0017] Figure 1 is a partial exploded structural schematic diagram of the grinding device for seat tube processing provided by the embodiments of the present invention;

[0018] Figure 2 is a partial first three-dimensional structural schematic diagram of the grinding device for seat tube processing provided by the embodiments of the present invention;

[0019] Figure 3 is a partial second three-dimensional structural schematic diagram of the grinding device for seat tube processing provided by the embodiments of the present invention;

[0020] Figure 4 is Figure 2 the enlarged view of part A in

[0021] Figure 5 is Figure 2 the enlarged view of part B in

[0022] Figure 6 is Figure 3 the enlarged view of part C in

[0023] Description of the Reference Numerals

[0024] 1. Grinding device; 11. Frame; 12. Vertical grinding assembly; 13. Horizontal grinding assembly; 14. Movable grinding assembly; 111. Protective plate; 112. Protective door; 121. First driving member; 122. First grinding frame; 123. First support frame; 124. First grinding wheel; 125. First tensioning wheel; 126. First sliding rod; 127. Adjusting rod; 128. Spring; 131. Second driving member; 132. Second grinding frame; 133. Second support frame; 134. Second grinding wheel; 135. Second tensioning wheel; 141. Third driving member; 142. Third grinding frame; 143. Third support frame; 144. Third grinding wheel; 145. Vertical driving member. Detailed implementation manners

[0025] The following will describe in detail the detailed implementation manners of the present utility model with reference to the accompanying drawings. It should be understood that the detailed implementation manners described herein are only for explaining and illustrating the present utility model, and are not used to limit the present utility model.

[0026] Please refer to Figures 1 - 6 , Figure 1 which is a partial exploded structural schematic diagram of the grinding device for processing seat tubes provided by an embodiment of the present utility model; Figure 2 which is a partial first three-dimensional structural schematic diagram of the grinding device for processing seat tubes provided by an embodiment of the present utility model; Figure 3 which is a partial second three-dimensional structural schematic diagram of the grinding device for processing seat tubes provided by an embodiment of the present utility model; Figure 4 is Figure 2 the enlarged view at A in Figure 5 is Figure 2 the enlarged view at B in Figure 6 is Figure 3Enlarged view at position C in []. The grinding device 1 for processing seat tubes of the present utility model includes a frame 11, a vertical grinding assembly 12, and a horizontal grinding assembly 13. The vertical grinding assembly 12 includes a first driving member 121, a first grinding frame 122, a first support frame 123, and a first grinding wheel 124. At least one first tensioning wheel 125 is provided on the first grinding frame 122, and at least two first tensioning wheels 125 are provided on the first support frame 123 in the vertical direction. The first grinding wheel 124 is mounted on at least three of the first tensioning wheels 125 and is in contact with the first support frame 123. The first driving member 121 is fixed to the frame 11 and is connected to one of the first tensioning wheels 125. The horizontal grinding assembly 13 includes a second driving member 131, a second support frame 133, a second grinding frame 132, and a second grinding wheel 134. An installation hole is formed in the frame 11, and the second grinding frame 132 is installed in the installation hole. At least one second tensioning wheel 135 is provided on the second grinding frame 132, and at least two first tensioning wheels 125 are provided on the second support frame 133 in the horizontal direction. The second grinding wheel 134 is mounted on at least three of the second tensioning wheels 135 and is in contact with the second support frame 133. The second driving member 131 is fixed to the frame 11 and is connected to one of the second tensioning wheels 135.

[0027] When grinding the seat tube, first place the seat tube on the frame 11 and push the seat tube in the direction of the vertical grinding assembly 12 and the horizontal grinding assembly 13, so that the vertical grinding assembly 12 grinds one side of the seat tube, and the horizontal grinding assembly 13 grinds the other side of the seat tube. During the grinding process, the seat tube can be rotated to enable the vertical grinding assembly 12 and the horizontal grinding assembly 13 to perform grinding operations on the entire outer surface of the seat tube. Since the vertical grinding assembly 12 and the horizontal grinding assembly 13 work simultaneously, when the seat tube is completely pushed from one side of the frame 11 to the other side, 360-degree dead-angle-free grinding of the outer surface of the seat tube can be achieved, improving the grinding efficiency and effect.

[0028] In the above embodiment, the seat tube is a round tube, so the seat tube can be rotated during the grinding process. When the seat tube is a square tube, the vertical grinding assembly 12 and the horizontal grinding assembly 13 can be used to grind two of the sides of the seat tube respectively. After the grinding is completed, the seat tube is flipped 180 degrees, and then the seat tube is placed on the frame 11 again and pushed for secondary grinding, so that 360-degree dead-angle-free grinding of the entire outer surface of the seat tube can be achieved, improving the grinding efficiency and effect.

[0029] In the above embodiment, when the vertical grinding assembly 12 grinds the seat tube, one of the first tension wheels 125 is driven to rotate by the first driving member 121, and the rotating first tension wheel 125 drives the first grinding wheel 124 to rotate. Thus, when the first grinding wheel 124 contacts the surface of the seat tube, the first grinding wheel 124 grinds the surface of the seat tube. During the grinding process, the first support frame 123 provides a supporting force for the seat tube to increase the friction between the first grinding wheel 124 and the seat tube and improve the grinding effect.

[0030] In the above embodiment, when the horizontal grinding assembly 13 grinds the seat tube, one of the second tension wheels 135 is driven to rotate by the second driving member 131, and the rotating second tension wheel 135 drives the second grinding wheel 134 to rotate. Thus, when the second grinding wheel 134 contacts the surface of the seat tube, the second grinding wheel 134 grinds the surface of the seat tube. During the grinding process, the second support frame 133 provides a supporting force for the seat tube to increase the friction between the second grinding wheel 134 and the seat tube and improve the grinding effect.

[0031] Among them, both the first driving member 121 and the second driving member 131 adopt motors, so that the first driving member 121 drives one of the first tension wheels 125 to rotate, and the second driving member 131 drives one of the second tension wheels 135 to rotate.

[0032] In the embodiment of the present utility model, two groups of the vertical grinding assemblies 12 are provided, and the two groups of the vertical grinding assemblies 12 are symmetrically arranged to grind the left and right sides of the seat tube.

[0033] By symmetrically arranging two groups of vertical grinding assemblies 12 on both sides of the seat tube, when the seat tube passes through the frame 11, the vertical grinding assemblies 12 on both sides work simultaneously to uniformly grind the left and right sides of the seat tube, ensuring the consistency of grinding on both sides of the seat tube, avoiding the problems of excessive or insufficient grinding on one side, improving the uniformity of grinding and the product quality, and at the same time improving the grinding efficiency of the seat tube.

[0034] In an embodiment of the present utility model, the grinding device 1 further includes a movable grinding assembly 14. The movable grinding assembly 14 includes a third driving member 141, a third support frame 143, a third grinding frame 142, and a third grinding wheel 144. Support plates are symmetrically arranged on the frame 11 on both sides of the mounting hole. The third grinding frame 142 is slidably connected between the two support plates. At least one third tensioning wheel 145 is arranged on the second grinding frame 132. At least two third tensioning wheels 145 are arranged on the third support frame 143 in the horizontal direction. The third grinding wheel 144 is mounted on at least three of the third tensioning wheels 145 and is in contact with the third support frame 143. The third driving member 141 is fixed to the support plate and is connected to one of the third tensioning wheels 145.

[0035] When the movable grinding assembly 14 grinds the seat tube, the third driving member 141 drives one of the third tensioning wheels 145 to rotate, and the rotating third tensioning wheel 145 drives the third grinding wheel 144 to rotate. Thus, when the third grinding wheel 144 contacts the surface of the seat tube, the third grinding wheel 144 grinds the surface of the seat tube. During the grinding process, the third support frame 143 provides a supporting force for the seat tube to increase the friction between the second grinding wheel 134 and the seat tube and improve the grinding effect.

[0036] In an embodiment of the present utility model, the movable grinding assembly 14 further includes a vertical driving member 145. The vertical driving member 145 is fixed to the top of the frame 11 and is connected to the third grinding frame 142 to drive the movable grinding assembly 14 to lift along the support plate.

[0037] By installing the vertical driving member 145 on the top of the frame 11 and connecting the vertical driving member 145 to the third grinding frame 142, it is convenient to adjust the height of the third grinding frame 142 through the vertical driving member 145, so that the third grinding frame 142 moves vertically along the support plate to grind seat tubes of different heights, further improving the grinding efficiency and flexibility of the seat tube. In the above embodiment, the vertical driving member 145 can adopt a hydraulic or electric push rod to achieve smooth and precise vertical movement.

[0038] In an embodiment of the present utility model, a horizontally slidable first sliding rod 126 is arranged on the grinding frame. The first support frame 123 is slidably connected to the first grinding frame 122 through the first sliding rod 126.

[0039] By arranging a horizontally slidable first sliding rod 126 on the first grinding frame 122, the first support frame 123 is slidably connected to the first grinding frame 122 through the first sliding rod 126. Thus, during the grinding process, the operator can adjust the horizontal position of the first support frame 123 according to the specific position of the seat tube, ensuring the contact between the grinding wheel and the surface of the seat tube, thereby realizing the control of the grinding force on the seat tube and improving the grinding effect on the seat tube.

[0040] In the above embodiment, scales or positioning marks can be arranged on the first sliding rod 126 to help the operator accurately control the position of the first support frame 123 and achieve precise grinding.

[0041] In an embodiment of the present utility model, two first tension wheels 125 are arranged on the first grinding frame 122, and an adjusting rod 127 is hinged on the first grinding frame 122. Among them, one of the first tension wheels 125 is rotatably connected to the grinding frame, and one of the first tension wheels 125 is rotatably connected to the adjusting rod 127.

[0042] By arranging a first tension wheel 125 on the first grinding frame 122 and a tension wheel on the adjusting rod 127, during the grinding process, it is convenient for the operator to adjust the tension degree of the tension wheel by rotating the adjusting rod 127, thereby changing the pressure of the grinding wheel on the seat tube, and further realizing the fine control of the grinding pressure and improving the grinding quality and efficiency.

[0043] In an embodiment of the present utility model, a spring 128 is arranged on the first grinding frame 122. Two ends of the spring 128 respectively abut against the adjusting rod 127 and the first grinding frame 122 to provide an elastic movement margin for the adjusting rod 127 under the elastic force of the spring 128, so as to use seat tubes of different thicknesses and grind them, improving the grinding flexibility.

[0044] In an embodiment of the present utility model, a protective plate 111 and a protective door 112 are arranged on the machine frame 11. The protective plate 111 and the protective door 112 jointly surround the horizontal grinding assembly 13 and the vertical grinding assembly 12 to protect the operator under the action of the protective plate 111 and the protective door 112, avoiding the operator from being injured by flying debris and improving the work safety.

[0045] In an embodiment of the present utility model, the protective plate 111 is a transparent protective plate 111, and the protective door 112 is a transparent protective door 112, so that the operator can observe the grinding process in a safe environment under the action of the transparent protective plate 111 and the transparent protective door 112.

[0046] In an embodiment of the present utility model, the protective doors 112 are symmetrically arranged on opposite sides of the frame 11. A feeding port is formed in one of the protective doors 112, and a discharging port is formed in the other protective door 112. The feeding port and the discharging port are collinearly arranged, so that an operator can put the seat tube into the frame 11 from the feeding port, and during the process of pushing the seat tube, the seat tube is pushed out from the discharging port, thereby realizing the grinding process of the seat tube. The protective doors 112 do not need to be opened during the grinding operation, further improving the safety of the grinding operation.

[0047] In the present utility model, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "below" and "beneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0048] The preferred embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited thereto. Within the scope of the technical concept of the present utility model, various simple modifications can be made to the technical solutions of the present utility model, including the combination of various specific technical features in any suitable manner. To avoid unnecessary repetition, the present utility model will not separately describe various possible combination methods. But these simple modifications and combinations should also be regarded as the content disclosed by the present utility model and all fall within the protection scope of the present utility model.

[0049] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present utility model.

Claims

1. A grinding device for processing a seat tube, characterized in that: The grinding device includes a frame, a vertical grinding assembly and a horizontal grinding assembly. The vertical grinding assembly includes a first driving member, a first grinding frame, a first supporting frame and a first grinding wheel, at least one first tensioning wheel is arranged on the first grinding frame, the first supporting frame is provided with at least two first tensioning wheels in the vertical direction, the first grinding wheel is mounted on at least three of the first tensioning wheels and is in contact with the first supporting frame, the first driving member is fixed to the frame and is connected to one of the first tensioning wheels, the horizontal grinding assembly includes a second driving member, a second supporting frame, a second grinding frame and a second grinding wheel, the frame is provided with a mounting hole, the second grinding frame is mounted in the mounting hole, at least one second tensioning wheel is arranged on the second grinding frame, the second supporting frame is provided with at least two first tensioning wheels in the horizontal direction, the second grinding wheel is mounted on at least three of the second tensioning wheels and is in contact with the second supporting frame, and the second driving member is fixed to the frame and is connected to one of the second tensioning wheels.

2. The grinding device for seat tube processing according to claim 1, characterized in that: The vertical grinding components are provided in two groups, and the two groups of the vertical grinding components are symmetrically arranged to grind the left and right sides of the seat tube.

3. The grinding device for seat tube processing according to claim 2, characterized in that: The grinding device also includes a movable grinding assembly, which includes a third driving member, a third supporting frame, a third grinding frame and a third grinding wheel. Support plates are symmetrically arranged on the frame on both sides of the mounting hole. The third grinding frame is slidably connected between the two supporting plates. At least one third tensioning wheel is arranged on the second grinding frame. The third supporting frame is horizontally provided with at least two third tensioning wheels. The third grinding wheel frame is arranged on at least three of the third tensioning wheels and fits the third supporting frame. The third driving member is fixed on the supporting plate and connected to one of the third tensioning wheels.

4. The grinding device for seat tube processing according to claim 3, characterized in that: The movable grinding assembly further comprises a vertical driving member, which is fixed to the top of the frame and connected to the third grinding frame to drive the movable grinding assembly to move up and down along the support plate.

5. The grinding device for seat tube processing according to claim 1, characterized in that: The grinding frame is provided with a first sliding rod which can slide horizontally, and the first supporting frame is slidably connected to the first grinding frame via the first sliding rod.

6. The grinding device for seat tube processing according to claim 1, characterized in that: The first grinding frame is provided with two first tensioning wheels, and an adjusting rod is hinged on the first grinding frame, wherein one of the first tensioning wheels is rotatably connected to the grinding frame, and one of the first tensioning wheels is rotatably connected to the adjusting rod.

7. The grinding device for processing a seat tube according to claim 6, characterized in that: The first grinding frame is provided with a spring, and two ends of the spring are respectively supported on the adjusting rod and the first grinding frame.

8. The grinding device for processing a seat tube according to claim 1, characterized in that: A protective plate and a protective door are arranged on the frame, and the protective plate and the protective door are arranged together around the horizontal grinding assembly and the vertical grinding assembly.

9. The grinding device for processing a seat tube according to claim 8, characterized in that: The protective plate is a transparent protective plate, and the protective door is a transparent protective door.

10. The grinding device for seat tube processing according to claim 8, characterized in that: The protective doors are symmetrically arranged on opposite sides of the frame, one of the protective doors is provided with a feeding port, the other protective door is provided with a discharging port, and the feeding port and the discharging port are arranged in a colinear manner.