Device for quickly replacing large buffer
By designing a device including the upper clamping plate, the lower clamping plate and fixture, the problem of cumbersome and safety hazards of large buffer replacement process is solved, and the rapid replacement and installation of buffers is realized, which improves installation efficiency and reduces safety risks.
Patent Information
- Application Number
- CN202422002333.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The replacement process of large buffers in the prior art is cumbersome, the operation takes a long time, and multiple people need to cooperate to prevent the buffer from falling, resulting in high labor intensity and safety hazards.
A device including an upper clamping plate, a lower clamping plate and a fixture is designed. Through the U-shaped structure of the upper clamping plate and the support of the lifting rod, the buffer is quickly replaced and installed, reducing the need for manual lifting.
The rapid replacement of buffers is achieved, which reduces labor intensity, reduces the risk of safety accidents, and improves installation efficiency.
Smart Images

Figure CN222903906U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of buffer installation auxiliary devices, and in particular relates to a device for quickly replacing a large buffer. Background Art
[0002] In existing large vehicles and overhead cranes, the buffer is an important component connecting the vehicle and the frame, which plays a role in shock absorption and stability. The buffer is provided with a base, and the base is provided with a mounting hole. During installation, the base of the buffer needs to be installed on the corresponding mounting seat. Except for the difference in thickness, the other dimensions of the mounting seat are basically the same as those of the buffer base, and there are also mounting holes. After aligning the mounting holes on the buffer base and the mounting seat, the bolts are inserted and tightened to complete the installation. Under the influence of long-term use and road conditions, the buffer will be worn and damaged and needs to be replaced in time. The traditional replacement method requires the removal of multiple screws and parts, which is cumbersome and time-consuming. In addition, the buffers of large vehicles and overhead cranes are large. The alignment of the mounting holes requires 1-2 people to lift and align, and it is necessary to continue to lift for a period of time for others to bolt. Sometimes, in order to shorten the time for bolting, it is necessary to increase the number of personnel to speed up the bolting. Otherwise, the lifting personnel may not be able to hold on and cause the buffer to fall, causing a safety accident. The work intensity is high, which brings inconvenience to the maintenance work and low installation efficiency. Therefore, a device for quickly replacing large buffers is needed to solve this problem. Summary of the invention
[0003] The utility model aims to provide a device for quickly replacing a large buffer to solve the problems existing in the prior art.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A device for quickly replacing a large buffer comprises an upper card plate and a lower card plate. One end of the upper card plate and the lower card plate is bolted to a fixing piece, a lifting rod is welded to the bottom end of the fixing piece, the other ends of the upper card plate and the lower card plate are welded through a connecting plate, a front baffle plate and a rear baffle plate are arranged on the upper card plate and the upper top surface of one end of the upper card plate bolted to the fixing piece is welded to an upper handle.
[0006] Furthermore, the upper card plate is located above the lower card plate, and the upper card plate, the front baffle plate, and the rear baffle plate form a U-shaped structure in cross section, and the opening of the U-shaped structure of the upper card plate faces downward, and the lower card plate, the front baffle plate, and the rear baffle plate form a U-shaped structure in cross section, and the opening of the U-shaped structure of the lower card plate faces upward.
[0007] Furthermore, the front baffle is provided with a first notch, a second notch, and a third notch, the rear baffle is provided with a second notch and a third notch, and the distance between the front baffle and the rear baffle is greater than the sum of the thicknesses of the base and the mounting seat of the buffer.
[0008] Furthermore, the first notch on the front baffle is located at one end of the front baffle close to the fixing member, the third notch on the front baffle is located at the other end of the front baffle, the second notch is located between the first notch and the third notch, the width of the first notch is greater than the width of the buffer base, and the distance between the second notch and the third notch is the distance between the mounting holes of the buffer base.
[0009] Furthermore, the positions and sizes of the second notch and the third notch on the rear baffle correspond to the positions of the second notch and the third notch on the front baffle.
[0010] Furthermore, the fixing piece is in a U-shape, the upper clamping plate is bolted to the inner wall at the top end of the fixing piece, and the lower clamping plate is cross-armed on the inner wall at the bottom end of the fixing piece.
[0011] Furthermore, the lifting rod is plugged with a sleeve, a support plate is welded at the bottom of the sleeve, a plurality of bolts are threadedly connected to one side of the top of the sleeve, and the bolt tails are threadedly connected and penetrate the sleeve and then abut the lifting rod.
[0012] The utility model has the following beneficial effects:
[0013] 1. The utility model has a simple structure and is easy to operate. During replacement, the staff does not need to continuously hold up the buffer, thereby reducing labor intensity and preventing safety accidents.
[0014] 2. The upper card plate, the lower card plate, the front baffle plate and the rear baffle plate form two U-shaped structures opposite to each other to clamp the base and the mounting seat, and enable the base and the mounting seat to slide in them, so as to replace the buffer. After the base is in place, no hand support is required, the lower card plate is lifted, and the front baffle plate and the rear baffle plate are limited, so there is no need for manual lifting.
[0015] 3. The upper cardboard can be detachably fixed by the fixing parts, and can support the lower cardboard, so as to play a supporting role during installation and be easy to disassemble after installation.
[0016] 4. Since the installation heights of buffers of different devices are different, the utility model can adjust the height of the lifting rod according to the actual situation, so as to support the utility model in different installation environments.
[0017] 5. Make room for the mounting hole through the second notch and the third notch, so that it is convenient to use a wrench to tighten the screws and then install the buffer on the mounting base. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model.
[0019] Figure 2 It is a structural schematic diagram of the utility model when it is installed.
[0020] Figure 3It is a structural schematic diagram of the utility model when the buffer is in place.
[0021] Among them: 1. Upper clamping plate; 2. Lower clamping plate; 3. Fixing piece; 4. Lifting rod; 5. Connecting plate; 6. Front baffle; 7. Rear baffle; 8. Upper handle; 9. First notch; 10. Second notch; 11. Third notch; 12. Sleeve; 13. Support plate; 14. Bolt; 15. Mounting seat; 16. Base; 17. Mounting hole. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with specific embodiments and drawings. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0023] like Figure 1-3 As shown, a device for quickly replacing a large buffer comprises an upper card plate 1 and a lower card plate 2. One end of the upper card plate 1 and the lower card plate 2 is bolted with a fixing part 3, a lifting rod 4 is welded to the bottom end of the fixing part 3, the other ends of the upper card plate 1 and the lower card plate 2 are welded through a connecting plate 5, a front baffle 6 and a rear baffle 7 are provided on the upper card plate 1 and the lower card plate 2, and an upper handle 8 is welded to the upper top surface of one end of the upper card plate 1 bolted with the fixing part 3.
[0024] The upper card plate 1 is located above the lower card plate 2. The upper card plate 1, the front baffle plate 6, and the rear baffle plate 7 form a U-shaped structure in cross section. The opening of the U-shaped structure of the upper card plate 1 faces downward. The lower card plate 2, the front baffle plate 6, and the rear baffle plate 7 form a U-shaped structure in cross section. The opening of the U-shaped structure of the lower card plate 2 faces upward. The base 16 and the mounting seat 15 are clamped by two upper and lower opposite U-shaped structures, and the base 16 and the mounting seat 15 can slide therein, so as to replace the buffer.
[0025] The front baffle 6 is provided with a first notch 9, a second notch 10, and a third notch 11, and the rear baffle 7 is provided with a second notch 10 and a third notch 11, and the distance between the front baffle 6 and the rear baffle 7 is greater than the sum of the thicknesses of the buffer base 16 and the mounting seat 15. The first notch 9 is used to allow the buffer base 16 to enter between the upper card plate 1 and the lower card plate 2, and then the buffer is horizontally slid to align the base 16 with the mounting seat 15.
[0026] The first notch 9 on the front baffle 6 is located at one end of the front baffle 6 close to the fixing member 3, the third notch 11 on the front baffle 6 is located at the other end of the front baffle 6, the second notch 10 is located between the first notch 9 and the third notch 11, the width of the first notch 9 is greater than the width of the buffer base 16, and the distance between the second notch 10 and the third notch 11 is the distance between the mounting holes 17 of the buffer base 16. The second notch 10 and the third notch 11 are used to make way for the mounting holes 17, so as to facilitate the use of a wrench to tighten the screws, and then install the buffer on the mounting seat 15.
[0027] The positions and sizes of the second notch 10 and the third notch 11 on the rear baffle 7 correspond to those of the second notch 10 and the third notch 11 on the front baffle 6. The second notch 10 and the third notch 11 on the rear baffle 7 are also for the convenience of using a wrench to tighten the screws, thereby installing the buffer on the mounting seat 15.
[0028] The fixing member 3 is in a square shape, the upper cardboard 1 is bolted to the inner wall at the top of the fixing member 3, and the lower cardboard 2 is cross-armed on the inner wall at the bottom of the fixing member 3. The fixing member 3 is used to fix the upper cardboard 1 and can support the lower cardboard 2.
[0029] The lifting rod 4 is plugged with a sleeve 12, a support plate 13 is welded to the bottom of the sleeve 12, a plurality of bolts 14 are threadedly connected to one side of the top of the sleeve 12, and the bolt tails of the bolts 14 are threadedly connected and penetrate the sleeve 12 and then abut the lifting rod 4. Since the installation height of the buffer of different equipment is different, it is necessary to adjust the height of the lifting rod 4 according to the actual situation, so as to support the utility model under different installation environments.
[0030] The working principle of the utility model is:
[0031] When in use, first disassemble the bolted position of the fixing piece 3 and the upper clamping plate 1. At this time, one end between the upper clamping plate 1 and the lower clamping plate 2 is open. Insert the mounting seat 15 between the upper clamping plate 1 and the lower clamping plate 2 from the open end, and then push the connecting plate 5 or pull the upper handle 8 to move the utility model horizontally until the second notch 10 and the third notch 11 are respectively facing the mounting hole 17 on the mounting seat 15.
[0032] The fixing member 3 is sleeved on the upper clamping plate 1 and the lower clamping plate 2, and the upper clamping plate 1 is bolted to the fixing member 3. By loosening the bolt 14, the extension height of the lifting rod 4 is adjusted so that the lifting rod 4 can support the utility model on the ground.
[0033] Lift the buffer so that its base 16 extends from the first notch 9 between the upper card plate 1 and the lower card plate 2, and move the buffer toward the mounting seat 15 so that the mounting holes 17 of the mounting seat 15 and the base 16 are aligned. At this time, the buffer can be released. Since the front baffle 6 and the rear baffle 7 clamp the base 16, the buffer will not fall off. Bolt the base 16 of the buffer to the mounting seat 15.
[0034] The bolted connection between the fixing member 3 and the upper clamping plate 1 is disassembled, and the connecting plate 5 is pulled to separate the utility model from the base 16 and the mounting seat 15, thereby completing the replacement of the buffer.
[0035] The above-described embodiments are merely descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary persons in the art to the technical solution of the present invention shall fall within the scope of protection of the present invention.
[0036] The technology, shape and structure parts not described in detail in the present invention are all known technologies.
Claims
1. A device for quickly replacing large buffers, characterized in that: It includes an upper card plate and a lower card plate, one end of which is bolted with a fixing piece, a lifting rod is welded to the bottom end of the fixing piece, the other ends of the upper card plate and the lower card plate are welded through a connecting plate, and a front baffle and a rear baffle are provided on the upper card plate and the upper top surface of one end of the upper card plate bolted with the fixing piece is welded with an upper handle.
2. The device for quickly replacing large buffers according to claim 1, characterized in that: The upper card plate is located above the lower card plate, and the upper card plate, the front baffle plate, and the rear baffle plate form a U-shaped structure in cross section, and the opening of the U-shaped structure of the upper card plate faces downward. The lower card plate, the front baffle plate, and the rear baffle plate form a U-shaped structure in cross section, and the opening of the U-shaped structure of the lower card plate faces upward.
3. The device for quickly replacing large buffers according to claim 2, characterized in that: The front baffle is provided with a first notch, a second notch and a third notch, the rear baffle is provided with a second notch and a third notch, and the distance between the front baffle and the rear baffle is greater than the sum of the thicknesses of the base and the mounting seat of the buffer.
4. The device for quickly replacing large buffers according to claim 3, characterized in that: The first notch on the front baffle is located at one end of the front baffle close to the fixing member, the third notch on the front baffle is located at the other end of the front baffle, the second notch is located between the first notch and the third notch, the width of the first notch is greater than the width of the buffer base, and the distance between the second notch and the third notch is the distance between the mounting holes of the buffer base.
5. The device for quickly replacing large buffers according to claim 4, characterized in that: The positions and sizes of the second notch and the third notch on the rear baffle correspond to the positions of the second notch and the third notch on the front baffle.
6. The device for quickly replacing a large buffer according to claim 1, characterized in that: The fixing piece is in a square shape, the upper clamping plate is bolted to the inner wall at the top end of the fixing piece, and the lower clamping plate is cross-armed on the inner wall at the bottom end of the fixing piece.
7. The device for quickly replacing a large buffer according to claim 1, characterized in that: The lifting rod is plugged with a sleeve, a support plate is welded at the bottom of the sleeve, a plurality of bolts are threadedly connected at one side of the top of the sleeve, and the bolt tails of the bolts are threadedly connected and penetrate the sleeve and then abut against the lifting rod.