Glaze spraying room for ceramic sanitary ware
By erecting a water spray pipe in the glaze spray room of the ceramic sanitary ware to spray water on the inner wall of the barrier cover, the atomized lamp is brought into the collection pool, which solves the problem of glaze adsorption and consolidation, reducing the difficulty of cleaning and water consumption.
Patent Information
- Application Number
- CN202421519972.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the glaze spraying of ceramic sanitary ware, the atomized glaze that dissipates heat in the air will come into contact with the inner wall of the shield and adsorb and consolidate, resulting in difficulty in cleaning and time-consuming and labor-intensive.
A glaze spray room for ceramic sanitary ware is designed. By erecting multiple water spray pipes below the inner top of the shield, spraying water on the inner wall of the shield, and using the water flow to bring the atomized glaze into the glaze collection pool to prevent the glaze from adsorbing on the inner wall of the shield.
It effectively avoids the adsorption and consolidation of the glaze on the inner wall of the shield, eliminates the operation of cleaning the glaze on the inner wall of the shield, reduces the labor intensity of workers. At the same time, through the design of the filter plate and the water tank, the recycling of water is realized and the amount of water is reduced.
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Figure CN222904433U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of glazing auxiliary equipment, and particularly relates to a glazing chamber for ceramic sanitary ware. Background Art
[0002] In the production process of ceramic sanitary ware such as toilets, glazing the surface of the product is a crucial process. Since the glaze needs to be atomized during glazing and will partially scatter in the air, a glazing chamber is required to collect the glaze. The existing glazing chambers usually include a glaze collection pool and a shield covering the glaze collection pool. Among them, a support platform for receiving the ceramic sanitary ware is arranged in the glaze collection pool, and the front side of the shield is open to facilitate glazing operations by manual or through a manipulator or transferring the toilet. However, during the glazing operation of the ceramic sanitary ware, the atomized glaze dissipated in the air will contact the inner wall of the shield and adsorb and solidify on the inner wall of the shield. When it is necessary to clean the glaze blocks adsorbed on the inner wall of the shield, it needs to be manually cleaned with a spatula, which is time-consuming and laborious.
[0003] It can be seen that the existing technology still needs to be improved. Summary of the Utility Model
[0004] In view of the deficiencies of the above-mentioned existing technology, the purpose of the present utility model is to provide a glazing chamber for ceramic sanitary ware, aiming to solve the problem that the atomized glaze dissipated in the air will contact the inner wall of the shield and adsorb and solidify on the inner wall of the shield during the glazing operation of the ceramic sanitary ware.
[0005] In order to achieve the above purpose, the present utility model adopts the following technical solutions:
[0006] A glazing chamber for ceramic sanitary ware, including a glaze collection pool, a shield arranged above the glaze collection pool, and a support assembly arranged in the glaze collection pool; the front side of the shield is open; further including:
[0007] Spray water pipes, multiple spray water pipes are arranged and erected below the inner top of the shield, and the spray water pipes are respectively used for spraying water to the left inner wall of the shield, the right inner wall of the shield, and the rear inner wall of the shield;
[0008] A filter screen plate, the filter screen plate is erected in the glaze collection pool;
[0009] A water tank, the water tank is erected above the shield;
[0010] A first water delivery pipe, the first water delivery pipe is connected to the bottom of the glaze collection pool, and the first water delivery pipe is connected with a first water pump for pumping the water in the glaze collection pool to the water tank;
[0011] A second water delivery pipe, the second water delivery pipe is connected to the bottom of the water tank, and a second water pump for supplying water to the water spraying pipe is connected to the second water delivery pipe.
[0012] Further, the water spraying pipe includes:
[0013] A first water spraying pipe, there are two first water spraying pipes in total, and a plurality of first water spraying holes are arranged at intervals along the length direction of the first water spraying pipe on the two first water spraying pipes;
[0014] A second water spraying pipe, there is one second water spraying pipe, and a plurality of second water spraying holes are arranged at intervals along the length direction of the second water spraying pipe on the second water spraying pipe. Both the second water spraying pipe and the first water spraying pipe are connected to the second water delivery pipe.
[0015] Further, both the first water pump and the second water pump are electrically connected to a controller; a drain pipe is connected to the first water delivery pipe; the drain pipe is located downstream of the output end of the first water pump, and a drain valve is provided on the drain pipe.
[0016] Further, an inclined downward first drainage plate is provided in the glaze collecting pool; the first water delivery pipe is connected to the first drainage plate; the first drainage plate is located below the filter mesh plate, and the first drainage plate is used to drain the water in the glaze collecting pool to the first water delivery pipe.
[0017] Further, an inclined downward second drainage plate is provided in the water tank; the second water delivery pipe is connected to the second drainage plate, and the second drainage plate is used to drain the water in the water tank to the second water delivery pipe.
[0018] Further, the support assembly includes:
[0019] A glaze interception cylinder, the glaze interception cylinder is vertically arranged on the inner bottom of the glaze collecting pool, and the upper end of the glaze interception cylinder is higher than the filter mesh plate;
[0020] A support shaft, the support shaft is vertically penetrated through the glaze interception cylinder;
[0021] A support platform, the support platform is arranged at the upper end of the support shaft, and the support platform is a plate body with a rectangular horizontal cross-section.
[0022] Further, an arc-shaped chamfer is provided at the edge of the tabletop of the support platform.
[0023] Further, a gauze is laid on the filter mesh plate.
[0024] Beneficial effects:
[0025] The utility model provides a glazing booth for ceramic sanitary wares. By arranging a plurality of water spray pipes for spraying water on the inner wall of the shielding cover below the inner top of the shielding cover, when glazing the ceramic sanitary wares, the atomized glaze scattered in the air can be brought into the glaze collecting pool by the water flow flowing down along the inner wall of the shielding cover after contacting the inner wall of the shielding cover. Therefore, it can avoid the glaze from adsorbing and solidifying on the inner wall of the shielding cover, eliminating the operation of cleaning the glaze on the inner wall of the shielding cover and reducing the labor intensity of workers.
[0026] In addition, the utility model arranges a filter screen plate in the glaze collecting pool and arranges a water tank for storing water above the top of the shielding cover. By utilizing the function of the filter screen plate to separate the glaze particles and water in the glaze water, the water in the water tank can be recycled, and the water consumption of the enterprise will not increase due to the need for the water spray pipes to continuously spray water on the inner wall of the shielding cover. Brief Description of the Drawings
[0027] Figure 1 is a schematic structural diagram of the glazing booth for ceramic sanitary wares provided by the utility model Figure 1 。
[0028] Figure 2 is a schematic structural diagram of the glazing booth for ceramic sanitary wares provided by the utility model Figure 2 。
[0029] Figure 3 is Figure 2 an enlarged view of part A in
[0030] Figure 4 is Figure 2 an enlarged view of part B in
[0031] Figure 5 a relative position relationship diagram of the first water spray pipe and the second water spray pipe.
[0032] Figure 6 is a schematic structural diagram of the water tank.
[0033] Figure 7 is a schematic structural diagram of the glaze collecting pool after disassembling the filter screen plate.
[0034] Figure 8 is a side view of the support platform.
[0035] Reference Signs:
[0036] 1 - Glaze collecting pool; 2 - Shielding cover;
[0037] 3 - Support assembly; 31 - Glaze intercepting cylinder; 32 - Support shaft; 33 - Support platform; 331 - Circular arc chamfer;
[0038] 4 - Water spray pipe; 41 - First water spray pipe; 411 - First water spray hole; 42 - Second water spray pipe; 421 - Second water spray hole;
[0039] 5 - Filter screen plate; 6 - Water tank; 7 - First water delivery pipe; 8 - First water pump; 9 - Second water delivery pipe; 10 - Second water pump; 11 - First valve; 12 - Second valve; 13 - First drainage plate; 14 - Second drainage plate; 15 - Discharge pipe; 16 - Discharge valve. Detailed implementation manner
[0040] The present utility model provides a glazing chamber for ceramic sanitary wares. To make the purpose, technical solution and effects of the present utility model clearer and more definite, the following further elaborates on the present utility model with reference to the accompanying drawings and by way of examples. It should be understood that the specific examples described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0041] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, as well as a specific orientation structure and operation. Therefore, it cannot be understood as a limitation to the present utility model. In addition, "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is more than two.
[0042] Please refer to Figures 1 to 4 , the present utility model provides a glazing chamber for ceramic sanitary wares, including a glaze collecting pool 1, a shield 2 arranged above the glaze collecting pool 1, and a support assembly 3 arranged in the glaze collecting pool 1; the front side of the shield 2 is open; the support assembly 3 is used to support ceramic sanitary wares, such as toilets.
[0043] Furthermore, the glazing chamber for ceramic sanitary wares further includes a water spray pipe 4, a filter screen plate 5, a water tank 6, a first water delivery pipe 7 and a second water delivery pipe 9.
[0044] Among them, multiple spray water pipes 4 are provided and are arranged under the inner top of the baffle 2. When spraying glaze on ceramic sanitary ware, the spray water pipes 4 will spray water on the left inner wall, the right inner wall, and the rear inner wall of the baffle 2 respectively; after the water is sprayed on the inner wall of the baffle 2 (including the left inner wall, the right inner wall, and the rear inner wall, the same below), the water will flow downward along the inner wall of the baffle 2. Therefore, when the atomized glaze scattered in the air contacts the inner wall of the baffle 2, the glaze can be brought into the glaze collection pool 1 by means of the water flowing downward along the inner wall of the baffle 2, so that the glaze can be prevented from being adsorbed and solidified on the inner wall of the baffle 2, and the operation of cleaning the glaze on the inner wall of the baffle 2 is omitted.
[0045] The filter screen plate 5 is arranged in the glaze collection pool 1. The filter screen plate 5 can filter the glaze water containing solid glaze components, so that the glaze particles can be intercepted and collected above the filter screen plate 5, and the water enters the glaze collection pool 1 below the filter screen plate 5 after passing through the filter screen plate 5.
[0046] The first water delivery pipe 7 is connected to the bottom of the glaze collection pool 1, and the first water delivery pipe 7 is connected with a first water pump 8 for pumping the water in the glaze collection pool 1 to the water tank 6; the water tank 6 is arranged above the baffle 2; the second water delivery pipe 9 is connected to the bottom of the water tank 6, and the second water delivery pipe 9 is connected with a second water pump 10 for supplying water to the spray water pipe 4. Through the first water pump 8, the filtered water body in the glaze collection pool 1 can be pumped to the water tank 6, and with the help of the second water pump 10, the water in the water tank 6 can be pumped to the spray water pipe 4 to meet the requirement of the spray water pipe 4 for spraying water on the inner wall of the baffle 2, so that the water in the water tank 6 can be recycled, and the water consumption of the enterprise will not increase due to the continuous spraying of water on the inner wall of the baffle 2 by the spray water pipe 4.
[0047] As Figure 1 and Figure 5 shown, further, the spray water pipe 4 includes a first spray water pipe 41 and a second spray water pipe 42. There are two first spray water pipes 41 in total, and a plurality of first spray holes 411 are arranged at intervals along the length direction of the first spray water pipe 41; there is one second spray water pipe 42, and a plurality of second spray holes 421 are arranged at intervals along the length direction of the second spray water pipe 42. Both the second spray water pipe 42 and the first spray water pipe 41 are connected to the second water delivery pipe 9.
[0048] The first spray holes 411 and the second spray holes 421 are arranged on the spray water pipe 4 body along the length directions of the first spray water pipe 41 and the second spray water pipe 42 respectively, which can ensure that the inner wall of the baffle 2 is fully sprayed with water, and the glaze is not easily adsorbed and solidified on the inner wall of the baffle 2; in order to make the water be sprayed on the inner wall of the baffle 2, the first spray holes 411 and the second spray holes 421 need to face the inner wall of the baffle 2.
[0049] As Figures 2 to 4 shown, further, both the first water pump 8 and the second water pump 10 are electrically connected to a controller, which is convenient for workers to control the first water pump 8 and the second water pump 10; and in order to facilitate the replacement of the spray water in the water tank 6 and discharge the original water in the water tank 6 to the sewage treatment area, the first water delivery pipe 7 is connected with a water discharge pipe, a water discharge valve is arranged on the water discharge pipe, and the water discharge pipe is located downstream of the first water pump 8. In this way, when the first water pump 8 and the second water pump 10 are working, the water in the water tank 6 can first be sprayed onto the inner wall of the baffle 2 through the spray pipe 4, and then flow downward along the inner wall of the baffle 2 into the glaze collecting pool 1, and the water entering the glaze collecting pool 1 is then discharged to the sewage treatment area through the first water delivery pipe 7 and the water discharge pipe.
[0050] In addition, a first valve 11 is arranged on the first water delivery pipe 7 upstream of the input end of the first water pump 8, and a second valve 12 is arranged on the second water delivery pipe 9 upstream of the input end of the second water pump 10. When maintenance needs to be carried out on the first water pump 8 and the second water pump 10, the first valve 11 and the second valve 12 are in a closed state, which can prevent the water in the glaze collecting pool 1 and the water tank 6 from being discharged to the outside.
[0051] As Figure 7 shown, further, a first drainage plate 13 inclined downward is arranged in the glaze collecting pool 1; the first water delivery pipe 7 is connected to the first drainage plate 13; the first drainage plate 13 is located below the filter screen plate 5, and the first drainage plate 13 is used for quickly draining the water below the filter screen plate 5 to the first water delivery pipe 7, so that the water in the glaze collecting pool 1 can be quickly transported back to the water tank 6 for recycling.
[0052] As Figure 6 shown, further, a second drainage plate 14 inclined downward is arranged in the water tank 6; the second water delivery pipe 9 is connected to the second drainage plate 14, and the second drainage plate 14 is used for quickly draining the water in the water tank 6 to the second water delivery pipe 9, so as to be transported to the spray pipe 4 through the second water delivery pipe 9, so that the spray pipe 4 can continuously spray water onto the inner wall of the baffle 2. Since the inner wall of the baffle 2 can be continuously washed, the glaze can be effectively prevented from adsorbing on the inner wall of the baffle 2.
[0053] As Figure 7As shown, further, the support assembly 3 includes a glaze interception cylinder 31, a support shaft 32, and a support platform 33. The glaze interception cylinder 31 is vertically disposed on the inner bottom of the glaze collection pool 1, and the upper end of the glaze interception cylinder 31 is higher than the filter mesh plate 5; the support shaft 32 is vertically disposed through the glaze interception cylinder 31, and the support platform 33 is disposed at the upper end of the support shaft 32. When the glazing operation of the ceramic sanitary ware is performed manually, the support platform 33 needs to be set in a rotatable form. Therefore, a bearing component for the rotation of the support shaft 32 needs to be provided at the lower end of the support shaft 32, and the setting of the glaze interception cylinder 31 can block the glaze falling onto the filter mesh plate 5 during the glazing operation, so that the glaze does not enter the bearing component, and can prevent the support shaft 32 from getting stuck and unable to rotate.
[0054] As Figure 7 shown, preferably, the support platform 33 may be a plate body with a rectangular horizontal cross-section. Such a design can prevent the glaze falling on the support platform 33 from falling into the glaze interception cylinder 31 from the bottom of the support platform 33.
[0055] As Figure 8 shown, further, an arc-shaped chamfer 331 is provided at the edge of the tabletop of the support platform 33, so that the glaze on the tabletop of the support platform 33 can flow downward from the support platform 33 quickly.
[0056] Further, a gauze (not shown in the drawings) is laid on the filter mesh plate 5. The gauze can be used to collect glaze particles, making the recovery of the glaze more convenient, and at the same time ensuring that the water body passes downward through the gauze and the filter mesh plate 5 in sequence.
[0057] It can be understood that for those of ordinary skill in the art, equivalent substitutions or changes can be made according to the technical solution and the inventive concept of the present invention, and all such changes or substitutions should fall within the protection scope of the claims attached to the present invention.
Claims
1. A glaze spraying room for ceramic sanitary ware, comprising a glaze collecting pool, a shield arranged above the glaze collecting pool, and a support assembly arranged in the glaze collecting pool; the front side of the shield is open; characterized in that, Also includes: A water spray pipe, wherein a plurality of the water spray pipes are provided and are erected below the inner top of the shield, and the water spray pipes are used to spray water to the left inner wall of the shield, the right inner wall of the shield, and the rear inner wall of the shield respectively; A filter screen plate, wherein the filter screen plate is mounted in the glaze collecting pool; A water tank, the water tank being mounted above the baffle; A first water delivery pipe, the first water delivery pipe is connected to the bottom of the glaze collecting pool, and the first water delivery pipe is connected to a first water pump for pumping water in the glaze collecting pool into the water tank; A second water delivery pipe is connected to the bottom of the water tank, and the second water delivery pipe is connected to a second water pump for supplying water to the water spray pipe.
2. The glaze spraying room for ceramic sanitary ware according to claim 1, characterized in that: The water spray pipe comprises: A first water spray pipe, wherein there are two first water spray pipes, and a plurality of first water spray holes are provided on the two first water spray pipes at intervals along the length direction of the first water spray pipes; The second water spray pipe is provided with one second water spray pipe, and a plurality of second water spray holes are provided on the second water spray pipe at intervals along the length direction of the second water spray pipe. The second water spray pipe and the first water spray pipe are both connected to the second water delivery pipe.
3. The glaze spraying room for ceramic sanitary ware according to claim 1, characterized in that: The first water pump and the second water pump are both electrically connected to a controller; the first water delivery pipe is connected to a water unloading pipe; the water unloading pipe is located downstream of the output end of the first water pump, and a water unloading valve is provided on the water unloading pipe.
4. The glaze spraying room for ceramic sanitary ware according to claim 1, characterized in that: A first drainage plate inclined downward is provided in the glaze collection pool; the first water pipe is connected to the first drainage plate; the first drainage plate is located below the filter plate, and the first drainage plate is used to drain water in the glaze collection pool to the first water pipe.
5. The glaze spraying room for ceramic sanitary ware according to claim 1, characterized in that: A second guide plate inclined downward is provided in the water tank; the second water delivery pipe is connected to the second guide plate, and the second guide plate is used to guide the water in the water tank to the second water delivery pipe.
6. The glaze spraying room for ceramic sanitary ware according to claim 1, characterized in that: The support assembly comprises: A glaze intercepting cylinder, wherein the glaze intercepting cylinder is vertically arranged on the inner bottom of the glaze collecting pool, and the upper end of the glaze intercepting cylinder is higher than the filter screen plate; A support shaft, the support shaft is vertically arranged in the glaze intercepting cylinder; The support platform is arranged at the upper end of the support shaft, and the support platform is a plate body with a rectangular horizontal cross section.
7. The glaze spraying room for ceramic sanitary ware according to claim 6, characterized in that: The edge of the table top of the support table is provided with an arc chamfer.
8. The glaze spraying room for ceramic sanitary ware according to claim 1, characterized in that: The filter screen plate is paved with gauze.