Simple molding grating yarn pressing device
By designing a simple molded grille yarn pressing device, and using automated operations to ensure the consistency of the yarn pressing process, the problems of uneven pressure and low efficiency caused by artificial yarn pressing in small factories are solved, and more efficient production and higher quality molded products are achieved.
Patent Information
- Application Number
- CN202421663852.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
Small factories use manual operations during the molding of grille yarn, resulting in uneven pressure, affecting the surface quality and accuracy of the molded products, and inefficient efficiency, increasing labor costs and labor intensity.
A simple molded grille yarn pressing device is designed, including a molded grille model forming plate, a pneumatic walking bracket, a knife pressing device and a yarn pressing device main body, and the consistency of each yarn pressing process is ensured through automated operations.
The mechanization and automation of the yarn pressing process are realized, ensuring the consistency of each yarn pressing, improving production efficiency, reducing the uncertainty of manual operation, and improving the surface quality and accuracy of the molded products.
Smart Images

Figure CN222904640U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molding grille yarn pressing, in particular to a simple molding grille yarn pressing device. Background Technique
[0002] A simple molding grille yarn pressing device is an auxiliary device used in the plastic molding process. It mainly presses a grid-shaped metal or plastic sheet on the surface of the mold to prevent molten plastic from overflowing or forming bubbles, thereby improving the surface quality and molding accuracy of the molded product. This device usually includes a pressure system for applying appropriate pressure to ensure that the grille sheet completely covers the mold surface and ensures its stable position. During the molding process, the grille sheet can not only help adjust the flow path of the plastic but also provide certain support after thermal deformation, thus ensuring the geometric dimension stability of the molded part. The simple molding grille yarn pressing device is widely used because of its simple operation, low cost, and applicability to various plastic materials. Especially in the manufacturing of small and medium-sized molds, it has a significant effect on improving economic benefits and production efficiency.
[0003] Currently, some small factories use manual yarn pressing for molding grilles. However, manual operation may lead to uneven pressure, unable to ensure proper coverage and compaction of each part, thus affecting the surface quality and accuracy of the molded product. At the same time, the efficiency of manual yarn pressing is low, which not only consumes time but also may increase labor costs and labor intensity. Therefore, it does not meet the existing requirements, and for this reason, we propose a simple molding grille yarn pressing device. Content of the Utility Model
[0004] The utility model provides a simple molding grille yarn pressing device, which has the beneficial effect of ensuring the consistency of each yarn pressing process, thus stabilizing the production process and improving production efficiency. It solves the problems mentioned in the above background technique that some small factories use manual yarn pressing for molding grilles, but manual operation may lead to uneven pressure, unable to ensure proper coverage and compaction of each part, thus affecting the surface quality and accuracy of the molded product. At the same time, the efficiency of manual yarn pressing is low, which not only consumes time but also may increase labor costs and labor intensity.
[0005] The utility model provides the following technical solution: a simple molding grille yarn pressing device, including a molding grille model forming plate. A first support frame is arranged at the bottom of the molding grille model forming plate. A preparatory plate is installed at one end of the molding grille model forming plate. A pneumatic walking support is arranged at the end of the preparatory plate. A second support frame is installed at the bottom of the pneumatic walking support. A pressing knife device is installed on the side of the pneumatic walking support. A pressing yarn device main body is installed at the bottom of the pressing knife device. The pressing knife device and the pressing yarn device main body are used in cooperation.
[0006] As an alternative solution of a simple molding grille yarn pressing device according to the present utility model, wherein: guard plates are installed on both sides of the molding grille model forming plate, a chute is opened at the bottom of the pneumatic walking bracket, limiting buttons are respectively installed on both sides of the chute, and the chute is slidably matched with the guard plates.
[0007] As an alternative solution of a simple molding grille yarn pressing device according to the present utility model, wherein: the cutter pressing device includes a tool rest and blades, the tool rest is connected to the end of the pneumatic walking bracket, several blades are provided, and the several blades are distributed at the bottom of the tool rest.
[0008] As an alternative solution of a simple molding grille yarn pressing device according to the present utility model, wherein: the main body of the yarn pressing device is installed at the end of the tool rest, the main body of the yarn pressing device includes a mounting plate and a cylinder, the mounting plate is arranged at the end of the tool rest, and the cylinder is arranged at the end of the mounting plate.
[0009] As an alternative solution of a simple molding grille yarn pressing device according to the present utility model, wherein: vertical plates are connected to both sides of the mounting plate, and support columns are connected between the mounting plate and the pneumatic walking bracket.
[0010] As an alternative solution of a simple molding grille yarn pressing device according to the present utility model, wherein: the output shaft of the cylinder penetrates the surface of the mounting plate, and the output shaft of the cylinder is connected to the side of the tool rest.
[0011] As an alternative solution of a simple molding grille yarn pressing device according to the present utility model, wherein: a module is installed on the side of the molding grille model forming plate, and the blade is slidably matched with the side of the module.
[0012] As an alternative solution of a simple molding grille yarn pressing device according to the present utility model, wherein: walking wheels are connected to the bottom of the vertical plates.
[0013] The present utility model has the following beneficial effects:
[0014] 1. The simple molding grille yarn pressing device, through the settings of the pressing knife device and the main body of the yarn pressing device, places the material at the end of the module. Move the vertical plate, and the walking wheels at the bottom of the vertical plate slide. The tool holder is lowered by the output shaft of the cylinder, and at the same time, the blade is driven to slide in contact with the side of the module to press the yarn on the material. The automated operation reduces the uncertainty of manual operation, ensures the consistency of each yarn pressing process, thus stabilizing the production process and improving production efficiency. The movement of the pressing knife device and the lowering of the output shaft of the cylinder are used in combination, which not only realizes the mechanization of the yarn pressing process but also can complete the yarn pressing quickly and accurately, saving production time and enhancing production efficiency. It solves the problem that some small factories use manual yarn pressing for molding grilles, but manual operation may lead to uneven pressure, unable to ensure that each part is properly covered and compacted, thus affecting the surface quality and accuracy of the molded product. At the same time, the efficiency of manual yarn pressing is low, which not only consumes time but also may increase labor costs and labor intensity.
[0015] 2. The simple molding grille yarn pressing device, through the settings of the chute and the limit button, the chute and the limit button cooperate, and the chute slides in cooperation with the guard plate. The cooperation between the chute and the limit button can ensure that the sliding part moves within the set track range and can accurately stop at the required position. This precise positioning helps to maintain the stability and repeatability in the processing process, thus improving the processing accuracy and consistency of the product. Brief Description of the Drawings
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0017] Figure 2 It is a partial three-dimensional structural schematic diagram of the present utility model.
[0018] Figure 3 It is a structural schematic diagram of the vertical plate of the present utility model.
[0019] Figure 4 It is a structural schematic diagram of the pressing knife device of the present utility model.
[0020] In the figure: 110, molding grille model forming plate; 111, first support frame; 112, preparatory plate; 114, guard plate; 115, module; 120, pneumatic walking support; 121, second support frame; 122, chute; 123, limit button; 130, pressing knife device; 131, tool holder; 132, blade; 140, main body of the yarn pressing device; 141, mounting plate; 142, cylinder; 143, vertical plate; 144, support column; 145, walking wheel. Detailed Embodiment
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] Embodiment 1. The purpose of this embodiment is to facilitate the solution of the problem that some small factories use manual yarn pressing when molding gratings. However, manual operation may lead to uneven pressure, unable to ensure that each part is properly covered and compacted, thus affecting the surface quality and accuracy of the molded product. At the same time, the efficiency of manual yarn pressing is low, which not only consumes time but also may increase labor costs and labor intensity. Please refer to Figures 1-4 , a simple molding grating yarn pressing device, including a molding grating model forming plate 110. A first support frame 111 is arranged at the bottom of the molding grating model forming plate 110. A preparatory plate 112 is installed at one end of the molding grating model forming plate 110. A pneumatic walking support 120 is arranged at the end of the preparatory plate 112. A second support frame 121 is installed at the bottom of the pneumatic walking support 120. A pressing knife device 130 is installed on the side of the pneumatic walking support 120. A yarn pressing device main body 140 is installed at the bottom of the pressing knife device 130. The pressing knife device 130 and the yarn pressing device main body 140 are used in cooperation.
[0023] The pressing knife device 130 includes a knife rest 131 and blades 132. The knife rest 131 is connected to the end of the pneumatic walking support 120. A plurality of blades 132 are provided. The plurality of blades 132 are distributed at the bottom of the knife rest 131. The yarn pressing device main body 140 is installed at the end of the knife rest 131. The yarn pressing device main body 140 includes a mounting plate 141 and a cylinder 142. The mounting plate 141 is arranged at the end of the knife rest 131. The cylinder 142 is arranged at the end of the mounting plate 141.
[0024] Vertical plates 143 are connected to both sides of the mounting plate 141. A support column 144 is connected between the mounting plate 141 and the pneumatic walking support 120. The output shaft of the cylinder 142 penetrates the surface of the mounting plate 141, and the output shaft of the cylinder 142 is connected to the side of the knife rest 131. A module 115 is installed on the side of the molding grating model forming plate 110. The blade 132 is slidably matched with the side of the module 115. A walking wheel 145 is connected to the bottom of the vertical plate 143.
[0025] In this embodiment: Through the settings of the pressing knife device 130 and the main body 140 of the yarn pressing device, the material is placed at the end of the module 115. The vertical plate 143 is moved, and the traveling wheels 145 at the bottom of the vertical plate 143 slide. The tool rest 131 is lowered by the output shaft of the air cylinder 142, and at the same time, the blade 132 is driven to fit and slide along the side of the module 115 to press the yarn on the material. The automated operation reduces the uncertainty of manual operation, ensures the consistency of each yarn pressing process, thereby stabilizing the production process and improving the production efficiency. The movement of the pressing knife device 130 and the lowering of the output shaft of the air cylinder 142 are used in combination, which not only realizes the mechanization of the yarn pressing process but also can complete the yarn pressing quickly and accurately, saving production time and improving the production efficiency. This solves the problem that some small factories use manual yarn pressing when pressing yarn on molded gratings, but manual operation may lead to uneven pressure, unable to ensure that each part is properly covered and compacted, thus affecting the surface quality and accuracy of the molded product. At the same time, the efficiency of manual yarn pressing is low, which not only consumes time but also may increase labor costs and labor intensity.
[0026] Embodiment 2. The purpose of this embodiment is to facilitate the solution of the problem of uncertain guidance. This embodiment is an improvement made on the basis of Embodiment 1. Specifically, please refer to Figures 1-4 , guard plates 114 are installed on both sides of the molded grille model forming plate 110. A chute 122 is provided at the bottom of the pneumatic traveling bracket 120, and limit buttons 123 are respectively installed on both sides of the chute 122. The chute 122 is in sliding fit with the guard plate 114.
[0027] In this embodiment: Through the settings of the chute 122 and the limit button 123, the chute 122 cooperates with the limit button 123, and the chute 122 is in sliding fit with the guard plate 114. The cooperation between the chute 122 and the limit button 123 can ensure that the sliding part moves within the set track range and can accurately stop at the required position. This precise positioning helps to maintain the stability and repeatability during the processing process, thereby improving the processing accuracy and consistency of the product.
[0028] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0029] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A simple molded grid pressing device, comprising a molded grid model forming plate (110), characterized in that: A first support frame (111) is arranged at the bottom of the mold grid model forming plate (110); a preparatory plate (112) is installed at one end of the mold grid model forming plate (110); a pneumatic walking bracket (120) is arranged at the end of the preparatory plate (112); a second support frame (121) is installed at the bottom of the pneumatic walking bracket (120); a knife pressing device (130) is installed at the side of the pneumatic walking bracket (120); a yarn pressing device body (140) is installed at the bottom of the knife pressing device (130); the knife pressing device (130) is used in conjunction with the yarn pressing device body (140).
2. A simple molded grid pressing device according to claim 1, characterized in that: Guard plates (114) are installed on both sides of the mold grid model forming plate (110), and a slide groove (122) is opened at the bottom of the pneumatic walking bracket (120). Limit buttons (123) are respectively installed on both sides of the slide groove (122), and the slide groove (122) is slidably matched with the guard plate (114).
3. A simple molded grid pressing device according to claim 2, characterized in that: The knife pressing device (130) comprises a knife holder (131) and a blade (132); the knife holder (131) is connected to the end of the pneumatic walking support (120); a plurality of blades (132) are provided, and the plurality of blades (132) are distributed at the bottom of the knife holder (131).
4. A simple molded grid yarn pressing device according to claim 3, characterized in that: The yarn pressing device body (140) is installed at the end of the knife frame (131), and the yarn pressing device body (140) includes a mounting plate (141) and a cylinder (142). The mounting plate (141) is arranged at the end of the knife frame (131), and the cylinder (142) is arranged at the end of the mounting plate (141).
5. A simple molded grid pressing device according to claim 4, characterized in that: Vertical plates (143) are connected to both sides of the mounting plate (141), and a support column (144) is connected between the mounting plate (141) and the pneumatic traveling bracket (120).
6. A simple molded grid yarn pressing device according to claim 5, characterized in that: The output shaft of the cylinder (142) penetrates the surface of the mounting plate (141), and the output shaft of the cylinder (142) is connected to the side of the tool holder (131).
7. A simple molded grid pressing device according to claim 6, characterized in that: A module (115) is installed on the side of the mold grid model forming plate (110), and the blade (132) is slidably matched with the side of the module (115).
8. A simple molded grid yarn pressing device according to claim 7, characterized in that: The bottom of the vertical plate (143) is connected with a running wheel (145).