Labeling device and production line
By designing a labeling device containing optical fiber sensors and driving sources, the problems of low marking efficiency, safety and cost in the existing production lines are solved, efficient and accurate automatic labeling is achieved, and the degree of automation of the production lines is improved.
Patent Information
- Application Number
- CN202421512241.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In existing production lines, manual marking efficiency is low, inkjet printer marking may harm workers' health and increase costs, and labeling machines rely on traction shafts or control procedures to cause inaccurate labeling quantity.
A labeling device is designed, including a substrate, a feeding shaft, a reel, a power shaft assembly, a driving source, a knife, a pressing roller, an optical fiber sensor and a fixed shaft group, and the precise movement and labeling of the label tape are achieved through the optical fiber sensor and a driving source.
It realizes automatic labeling of unqualified products, with high efficiency and good accuracy, ensuring the flatness of labeling, improving the automation level of the production line, convenient installation and maintenance, and having high versatility.
Smart Images

Figure CN222906110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of labeling devices, in particular to a labeling device and a production line. Background Art
[0002] During the production process of products on an automatic production line, they need to be inspected and qualified before being transferred to the next process or packed and shipped out. Unqualified products need to be marked and finally sorted out for repair or scrapping.
[0003] On existing production lines, unqualified products are marked by manual marking, inkjet printers, or labelers. Among them, manual marking is to manually stick unqualified labels on unqualified products, with low marking efficiency, requiring a large number of workers, and prone to missing labels. Inkjet printer marking is fast, but the inkjet sprayed on the product surface can only be erased with a specific solvent, increasing the workload and material cost of subsequent production, and the inkjet may also pose a hazard to the health of workers. Labeler labeling has high efficiency, but existing labelers mostly rely on traction shafts or control programs to determine the number of labels, prone to inaccurate label numbers and unable to ensure the accuracy of labeling. Summary of the Utility Model
[0004] For this reason, the technical problem to be solved by the utility model is to overcome the problems in the prior art that on production lines, unqualified products are marked by manual marking, inkjet printers, or labelers. Among them, manual marking is to manually stick unqualified labels on unqualified products, with low marking efficiency, requiring a large number of workers, and prone to missing labels. Inkjet printer marking is fast, but the inkjet sprayed on the product surface can only be erased with a specific solvent, increasing the workload and material cost of subsequent production, and the inkjet may also pose a hazard to the health of workers. Labeler labeling has high efficiency, but existing labelers mostly rely on traction shafts or control programs to determine the number of labels, prone to inaccurate label numbers and unable to ensure the accuracy of labeling.
[0005] To solve the above technical problems, the utility model provides a labeling device for automatically attaching labels on a label tape to a target product, including
[0006] A substrate;
[0007] A feeding shaft rotatably connected to the substrate and perpendicular to the substrate;
[0008] A take-up shaft rotatably connected to the substrate and perpendicular to the substrate;
[0009] A power shaft assembly, the power shaft assembly includes a driving shaft and a driven shaft respectively rotatably connected to the substrate, the driving shaft and the driven shaft are arranged at intervals and perpendicular to the substrate;
[0010] A first driving source, the first driving source is used to drive the driving shaft and the winding shaft to rotate synchronously;
[0011] A pick knife, the pick knife is vertically connected to the substrate;
[0012] A pressure roller, the pressure roller is rotatably arranged on the substrate and close to the working end of the pick knife, and the pressure roller is perpendicular to the substrate;
[0013] An optical fiber sensor, the optical fiber sensor is arranged on the substrate;
[0014] A fixed shaft group, the fixed shaft group includes a plurality of fixed shafts vertically connected to the substrate;
[0015] The label tape is arranged on the unwinding shaft, and the free end of the label tape sequentially passes through the optical fiber sensor, the pick knife, the driving shaft and the driven shaft and winds around the winding shaft, and is guided and tensioned by each of the fixed shafts.
[0016] In an embodiment of the present invention, the first driving source is vertically connected to the substrate, the output end of the first driving source is coaxially connected with a first synchronous pulley, the driving shaft is coaxially provided with a second synchronous pulley and a third synchronous pulley respectively, the winding shaft is coaxially provided with a fourth synchronous pulley, and the first synchronous pulley and the second synchronous pulley are connected by a first synchronous belt, and the third synchronous pulley and the fourth synchronous pulley are connected by a second synchronous belt.
[0017] In an embodiment of the present invention, the substrate is provided with a first waist-shaped hole and a second waist-shaped hole respectively located on one side of the first synchronous belt and the second synchronous belt, the first waist-shaped hole and the second waist-shaped hole are respectively movably connected with a first movable shaft and a second movable shaft through bolts, and a first tensioning pulley and a second tensioning pulley are respectively rotatably arranged on the first movable shaft and the second movable shaft.
[0018] In an embodiment of the present invention, two spaced-apart limiting rings are coaxially arranged on each of the fixed shafts, and the label tape bypasses each of the fixed shafts between the two limiting rings.
[0019] In an embodiment of the present invention, a second driving source is vertically arranged on the substrate, and one end of the unwinding shaft is coaxially connected to the output end of the second driving source.
[0020] In an embodiment of the present utility model, the label-pulling knife has a plate-like structure. One side of the label-pulling knife is a flat surface, and the other side is an inclined surface. The pressing roller is arranged on the side close to the flat surface, and the working end of the label-pulling knife is the end with a thinner thickness, while the connecting end of the label-pulling knife is the end with a thicker thickness.
[0021] In an embodiment of the present utility model, the substrate is provided with a connecting hole and an arc groove centered on the connecting hole. The connecting end of the label-pulling knife is rotatably connected to the connecting hole through a connecting shaft, and the label-pulling knife is provided with a bolt hole corresponding to the position of the arc groove, and a bolt passing through the arc groove is screwed in the bolt hole.
[0022] In an embodiment of the present utility model, a displacement table is arranged on the substrate, and the fiber optic sensor is installed on the displacement table.
[0023] In an embodiment of the present utility model, the pressing roller is a foam roller.
[0024] A production line includes the labeling device as described in any one of the above.
[0025] The above technical solution of the present utility model has the following advantages compared with the prior art:
[0026] A labeling device and a production line according to the present utility model include a substrate; a feeding shaft rotatably connected to the substrate; a winding shaft rotatably connected to the substrate; a power shaft assembly including a driving shaft and a driven shaft rotatably connected to the substrate; a first driving source for driving the driving shaft and the winding shaft to rotate synchronously; a label-pulling knife connected to the substrate; a pressing roller rotatably arranged on the substrate and close to the working end of the label-pulling knife; a fiber optic sensor arranged on the substrate; a fixed shaft group including a plurality of fixed shafts vertically connected to the substrate; a label tape is arranged on the feeding shaft, and the free end of the label tape sequentially passes through the fiber optic sensor, the label-pulling knife, the driving shaft and the driven shaft and winds around the winding shaft and is guided and tensioned by each fixed shaft. The labeling device of the present utility model can realize automatic labeling of unqualified products, has high labeling efficiency, good accuracy, and can ensure the flatness of labeling. The whole labeling device has a high degree of automation, is convenient for installation and maintenance, and has high versatility, and can be applied to label tapes of various different sizes, and is suitable for practical use. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to make the content of the present utility model easier to be clearly understood, the following further details the present utility model according to the specific embodiments of the present utility model in conjunction with the drawings, where
[0028] Figure 1 is a three-dimensional view of the labeling device of the preferred embodiment of the present utility model;
[0029] Figure 2 is a schematic diagram of the overall structure of the labeling device according to the preferred embodiment of the present utility model from the first perspective;
[0030] Figure 3 is a schematic diagram of the overall structure of the labeling device according to the preferred embodiment of the present utility model from the second perspective.
[0031] Explanation of the reference numerals in the specification drawings: 1, substrate; 2, unwinding shaft; 3, rewinding shaft; 4, power shaft assembly; 41, driving shaft; 42, driven shaft; 5, driving source; 51, first driving source; 52, second driving source; 6, picking knife; 7, pressing roller; 8, fiber optic sensor; 9, fixed shaft group; 91, fixed shaft; 92, limiting ring. Detailed implementation manners
[0032] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the embodiments given are not intended to limit the present utility model.
[0033] Embodiment 1
[0034] Referring to Figure 1 , Figure 2 and Figure 3 as shown, a labeling device of the present utility model is used to automatically attach the labels on the label tape to the target product, and includes,
[0035] Substrate 1;
[0036] Unwinding shaft 2, the unwinding shaft 2 is rotatably connected to the substrate 1 and perpendicular to the substrate 1;
[0037] Rewinding shaft 3, the rewinding shaft 3 is rotatably connected to the substrate 1 and perpendicular to the substrate 1;
[0038] Power shaft assembly 4, the power shaft assembly 4 includes a driving shaft 41 and a driven shaft 42 that are respectively rotatably connected to the substrate 1, the driving shaft 41 and the driven shaft 42 are arranged at intervals and perpendicular to the substrate 1;
[0039] Driving source 5, the driving source 5 includes a first driving source 51, and the first driving source 51 is used to drive the driving shaft 41 and the rewinding shaft 3 to rotate synchronously;
[0040] Picking knife 6, the picking knife 6 is vertically connected to the substrate 1;
[0041] Pressing roller 7, the pressing roller 7 is rotatably arranged on the substrate 1 and close to the working end of the picking knife 6, and the pressing roller 7 is perpendicular to the substrate 1;
[0042] Fiber optic sensor 8, the fiber optic sensor 8 is arranged on the substrate 1;
[0043] The fixed-axis group 9, and the fixed-axis group 9 includes a plurality of fixed axes 91 vertically connected to the substrate 1;
[0044] The label tape is arranged on the unwinding shaft 2, and the free end of the label tape sequentially passes through the optical fiber sensor 8, the pick-off knife 6, the driving shaft 41 and the driven shaft 42 and winds around the rewinding shaft 3, and is guided and tensioned by each fixed axis 91.
[0045] Specifically, this labeling device is arranged at the last link of the detection equipment on the production line to function as an NG mark. When the detection equipment detects that the product is unqualified, the host computer sends a signal to the labeling device. After receiving the signal, the labeling device drives the label tape to move through the driving source and attach it to the unqualified product; during the entire labeling process, the optical fiber sensor 8 ensures the feeding distance of the label tape to ensure the accuracy of the labeling quantity.
[0046] The labeling device of the present utility model can realize automatic labeling of unqualified products, with high labeling efficiency, good accuracy, and can ensure the flatness of the label. The entire labeling device has a high degree of automation, is convenient for installation and maintenance, and has high versatility, and can be applicable to label tapes of various different sizes.
[0047] Further, the first driving source 51 is vertically connected to the substrate 1, the output end of the first driving source 51 is coaxially connected with a first synchronous pulley, the driving shaft 41 is respectively coaxially provided with a second synchronous pulley and a third synchronous pulley, the rewinding shaft 3 is coaxially provided with a fourth synchronous pulley, and the first synchronous pulley and the second synchronous pulley are connected by a first synchronous belt, and the third synchronous pulley and the fourth synchronous pulley are connected by a second synchronous belt.
[0048] Further, the substrate 1 is provided with a first waist-shaped hole and a second waist-shaped hole respectively located on one side of the first synchronous belt and the second synchronous belt. The first waist-shaped hole and the second waist-shaped hole are respectively movably connected with a first movable shaft and a second movable shaft through bolts, and a first tensioning pulley and a second tensioning pulley are respectively rotatably arranged on the first movable shaft and the second movable shaft. Specifically, the first driving source 51 realizes synchronous driving of the driving shaft 41 and the rewinding shaft 3 through the synchronous belt assembly, and a tensioning pulley structure for pressing the synchronous belt is arranged on one side of each of the two synchronous belt assemblies, so as to ensure the driving effect of the driving source.
[0049] Further, two spaced-apart limiting rings 92 are coaxially arranged on each fixed shaft 91, and the label tape bypasses each fixed shaft 91 between the two limiting rings 92. Specifically, the two limiting rings 92 arranged at intervals on the fixed shaft 91 can limit the label tape bypassing the fixed shaft 91, prevent the limiting tape from running off, and ensure the smooth progress of the labeling process. Specifically, the limiting ring 92 is of an annular structure, and a plurality of threaded through holes are vertically opened on the circumferential surface of the limiting ring 92. After the limiting ring 92 is sleeved on the fixed shaft 91, a set screw structure is formed by screwing a screw into the threaded through hole to realize the fixation of the limiting ring 92; and the position of the limiting ring 92 on the fixed shaft 91 can be conveniently adjusted, so as to meet the limitation of label tapes of various different sizes and improve the versatility of the equipment.
[0050] Further, a second driving source 52 is vertically arranged on the substrate 1, and one end of the unwinding shaft 2 is coaxially connected to the output end of the second driving source 52. Specifically, the first driving source 51 is a servo motor, and the second driving source 52 is a magnetic powder motor; when the labeling device operates, the first driving source 51 and the second driving source 52 drive the winding shaft 3, the driving shaft and the unwinding shaft 2 to rotate respectively, but the rotation speeds of the first driving source 51 and the second driving source 52 are different, so that a resistance can be formed to tension the label tape.
[0051] Further, the separating knife 6 is of a plate-like structure, one side of the separating knife 6 is a plane, and the other side is an inclined plane. The pressing roller 7 is arranged on the side close to the plane, and the end with a thinner thickness of the separating knife 6 is its working end, and the end with a thicker thickness of the separating knife 6 is its connecting end.
[0052] Further, a connecting hole and an arc groove centered on the connecting hole are opened on the substrate 1. The connecting end of the separating knife 6 is rotatably connected to the connecting hole through a connecting shaft, and a bolt hole corresponding to the position of the arc groove is opened on the separating knife 6, and a bolt passing through the arc groove is screwed into the bolt hole. Specifically, the separating knife 6 can rotate around the axis of the connecting shaft, and after the separating knife 6 rotates to a predetermined angle, the separating knife 6 can be fastened by the bolt, so as to realize the adjustment of the angle of the separating knife 6.
[0053] Further, the driven shaft 42 can be adjusted in position within a certain range to approach or move away from the driving shaft 41, so as to realize the adjustment of the acting force of the power shaft assembly 4 on the label tape and ensure the driving effect of the power shaft assembly 4 on the label tape. Specifically, an installation seat can be arranged on the base 1, long circular holes are symmetrically arranged on the installation seat, an installation shaft that can be adjusted in position along the length direction of the long circular hole is arranged between the two long circular holes, an external thread is arranged at one end of the installation shaft and a fastener such as a wing nut is screwed to realize the position fixation of the installation shaft, and at the same time, the driven shaft 42 is set as a sleeve structure and is rotatably connected to the installation shaft through a bearing, so as to realize the purpose of adjustable position of the driven shaft 42.
[0054] Further, the pressing roller 7 is rotatably connected to a connecting plate and is perpendicular to the connecting plate. A straight groove extending along its length direction is formed in the connecting plate; a clamping block is arranged on the substrate 1, and a connecting rod perpendicular to the substrate is connected to the clamping block. One end of the connecting rod far away from the substrate 1 is inserted into the straight groove through a flat structure and fastened by screwing a bolt. In this way, by rotating the connecting rod and adjusting the position of the connecting rod in the straight groove, the position of the pressing roller 7 can be adjusted, so as to ensure the use effect of the pressing roller 7.
[0055] Further, a displacement stage is arranged on the substrate 1, and the fiber optic sensor 8 is installed on the displacement stage. The displacement stage can adopt a manual XY-axis displacement stage. Through the displacement stage, the position of the fiber optic sensor 8 can be precisely adjusted to ensure the most suitable distance between the fiber optic sensor 8 and the label tape passing through its detection end, so that the fiber optic sensor 8 has a better use effect. Specifically, the working principle of the fiber optic sensor 8 is to sense the change of high and low levels. When the fiber optic sensor 8 recognizes the label on the label tape, it is at a high level. When the fiber optic sensor 8 recognizes the blank tape between two adjacent labels on the label tape, it is at a low level. When the high level changes to the low level, the label tape stops moving.
[0056] Further, the pressing roller 7 is a foam roller. During the movement of the label tape, the foam roller will also rotate and play a role in flattening the label.
[0057] Embodiment 2
[0058] The present utility model also discloses a production line, including the labeling device as in Embodiment 1.
[0059] Obviously, the above embodiments are merely examples given for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is not necessary and impossible to list all the implementation manners here. And the obvious changes or variations derived therefrom are still within the protection scope of the present utility model.
Claims
1. A labeling device for automatically attaching a label on a label tape to a target product, characterized in that: include: substrate; A discharge shaft, the discharge shaft is rotatably connected to the base plate and is perpendicular to the base plate; A reel, the reel is rotatably connected to the substrate and is perpendicular to the substrate; A power shaft assembly, the power shaft assembly comprising a driving shaft and a driven shaft respectively rotatably connected to the base plate, the driving shaft and the driven shaft being spaced apart and perpendicular to the base plate; A first driving source, the first driving source is used to drive the driving shaft and the winding shaft to rotate synchronously; A shifting knife, the shifting knife is vertically connected to the base plate; A pressing roller, which is rotatably disposed on the substrate and close to the working end of the blade, and is perpendicular to the substrate; An optical fiber sensor is disposed on the substrate; A fixed axis group, the fixed axis group comprising a plurality of fixed axes vertically connected to the base plate; The label tape is arranged on the unwinding shaft, and the free end of the label tape passes through the optical fiber sensor, the shifting knife, the driving shaft and the driven shaft in sequence, is wound around the winding shaft, and is guided and tensioned by each of the fixed shafts.
2. The labeling device according to claim 1, characterized in that: The first driving source is vertically connected to the substrate, the output end of the first driving source is coaxially connected to the first synchronous pulley, the second synchronous pulley and the third synchronous pulley are coaxially arranged on the driving shaft, and the fourth synchronous pulley is coaxially arranged on the winding shaft, and the first synchronous pulley and the second synchronous pulley are connected by a first synchronous belt, and the third synchronous pulley and the fourth synchronous pulley are connected by a second synchronous belt.
3. The labeling device according to claim 2, characterized in that: The base plate is provided with a first waist-shaped hole and a second waist-shaped hole respectively located on one side of the first synchronous belt and the second synchronous belt, and the first waist-shaped hole and the second waist-shaped hole are respectively movably connected with a first movable shaft and a second movable shaft by bolts, and the first movable shaft and the second movable shaft are respectively rotatably provided with a first tensioning wheel and a second tensioning wheel.
4. The labeling device according to claim 1, characterized in that: Two mutually spaced limiting rings are coaxially arranged on each of the fixed shafts, and the label belt passes around each of the fixed shafts between the two limiting rings.
5. The labeling device according to claim 1, characterized in that: A second driving source is vertically arranged on the substrate, and one end of the unloading shaft is coaxially connected to an output end of the second driving source.
6. The labeling device according to claim 1, characterized in that: The blade is a plate-like structure, one side of the blade is a plane and the other side is an inclined surface, the pressure roller is arranged on the side close to the plane, and the end of the blade with a thinner thickness is its working end, and the end of the blade with a thicker thickness is its connecting end.
7. The labeling device according to claim 6, characterized in that: The base plate is provided with a connecting hole and an arc groove with the connecting hole as the center. The connecting end of the shifting knife is rotatably connected to the connecting hole via a connecting shaft, and the shifting knife is provided with a bolt hole corresponding to the position of the arc groove. A bolt passing through the arc groove is screwed into the bolt hole.
8. The labeling device according to claim 1, characterized in that: A displacement platform is arranged on the substrate, and the optical fiber sensor is installed on the displacement platform.
9. The labeling device according to claim 1, characterized in that: The pressing roller is a foam roller.
10. A production line, characterized in that: It comprises a labeling device as described in any one of claims 1 to 9.