Photovoltaic frame corner brace magazine device
By designing a closed clamp mechanism and an adjustable supplementary mechanism, the problem of inconsistent material preparation of corner code parts and the need for manual filling at any time in the existing photovoltaic border angle code flow storage device is solved, and the automated management of corner code parts and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202421755824.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing photovoltaic frame angle code flow storage devices have problems such as inconsistent preparation of corner code parts, manual filling and manual adjustment of positioning, resulting in low efficiency and low automation.
A photovoltaic frame angle code magazine device is designed, and a closed clip mechanism is used to store angle code parts. The adjustable adjustment plate and butterfly nut mechanism are used to achieve regular and quantitative supplementary angle codes, reducing the amount of manual operation.
The automated management of corner code parts is realized, which reduces the workload of workers, improves production efficiency, simplifies structural design, and improves the convenience of use.
Smart Images

Figure CN222906262U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic frame production, and more specifically relates to a corner code magazine device for photovoltaic frames. Background Art
[0002] On the current photovoltaic frame production line, in order to continuously rivet aluminum profiles and corner code parts to form an assembly line operation, it is necessary to reasonably transfer and store the corner codes. The existing corner code transfer and storage devices usually adopt a semi-surround open structure, and six magazines are separated from the tray by partitions. The following disadvantages are found during use:
[0003] ① Each empty magazine needs to be manually and randomly filled with corner code parts each time, and the stock preparation bases of each magazine are inconsistent;
[0004] ② Operators need to be on-site at all times to take care of and fill the materials;
[0005] ③ At the open end of the magazine at the working position, a side baffle mechanism needs to be added, and manual adjustment and positioning are required during the commissioning of the automatic line.
[0006] Therefore, there is an urgent need for a corner code magazine device for photovoltaic frames. Content of the Utility Model
[0007] The technical problem to be solved by the utility model is to provide a corner code magazine device for photovoltaic frames to solve the problems in the background art.
[0008] To solve the above technical problems, the following technical solutions are adopted by the utility model.
[0009] A corner code magazine device for photovoltaic frames includes a vertically arranged rear plate of the tray. A plurality of vertically arranged and side-by-side clip mechanisms are arranged on the rear plate of the tray, and the bottom ends of the clip mechanisms are lower than the bottom end of the rear plate of the tray; the clip mechanism includes an aluminum tube in the shape of a cuboid with a cavity formed between its upper and lower ends. An adjusting plate that can be adjusted according to the thickness of the corner code is arranged inside the cavity of the aluminum tube; a wing nut is respectively connected to the upper and lower parts of the adjusting plate, and the wing nut passes through the front end face of the aluminum tube, and a cylindrical helical compression spring is arranged on the wing nut; a hook for hanging on the rear plate of the tray is arranged at the rear side of the aluminum tube, and the hook is connected to the aluminum tube by a countersunk head screw; a V-shaped opening for the corner code to pass through is arranged at the bottom of the front end face of the aluminum tube, and a supporting bottom plate with an L-shaped cross-section is arranged at the bottom of the rear end face of the aluminum tube, and the bottom end face of the supporting bottom plate is connected to the aluminum tube by a positioning pin; the edge of the vertical part of the supporting bottom plate is in a broken line shape matching the shape of the V-shaped opening, a guiding plate complementary to the shape of the supporting bottom plate is arranged between the supporting bottom plate and the rear plate of the tray, and a gap for exposing the V-shaped opening is left between the guiding plate and the supporting bottom plate.
[0010] Further optimizing the technical solution, a handle is arranged in the middle of the front end face of the aluminum tube, and the handle is connected to the aluminum tube by a round head screw.
[0011] Further optimize the technical solution, and a number of through holes are provided on the front end face of the aluminum tube.
[0012] Further optimize the technical solution, and two positioning blocks are provided on the rear end face of the rear plate of the material tray.
[0013] Further optimize the technical solution, and a V-shaped iron is provided at the bottom end of the cavity of the aluminum tube, which is flush with the V-shaped opening of the aluminum tube and is used to ensure that there is no jamming when the corner code workpiece is pushed forward.
[0014] Further optimize the technical solution, and a number of material tray partitions for positioning between aluminum tubes are provided on the rear plate of the material tray.
[0015] Due to the adoption of the above technical solutions, the technical progress achieved by the present utility model is as follows.
[0016] A kind of photovoltaic frame corner code magazine device provided by the present utility model stores the corner codes in the aluminum tube. Since the magazine mechanism is a closed type, there is no need to set up a side baffle mechanism; during the use process, the corner codes can be regularly and quantitatively supplemented according to the working rhythm of the automatic line, reducing the workload of workers. The present utility model has the advantages of simple structure, convenient use and high automation degree. Brief Description of the Drawings
[0017] Figure 1 is a structural schematic diagram of the present utility model;
[0018] Figure 2 is a partial enlarged structural schematic diagram of the present utility model;
[0019] Figure 3 is a cross-sectional view of the magazine mechanism of the present utility model;
[0020] Figure 4 is a top view of the magazine mechanism of the present utility model.
[0021] Among them: 1. Magazine mechanism, 2. Positioning block, 3. Rear plate of the material tray, 4. Material tray partition, 5. Guide plate, 6. Support bottom plate, 7. Round head screw, 8. Hook, 9. Countersunk head screw, 10. Wing nut, 12. Cylindrical helical compression spring, 13. Aluminum tube, 14. Handle, 15. V-shaped opening, 16. Positioning pin, 17. V-shaped iron, 18. Adjusting plate. Detailed Description of the Preferred Embodiments
[0022] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0023] A kind of photovoltaic frame corner code magazine device, in combination with Figures 1 to 4As shown in the figure, it includes a magazine mechanism 1, a positioning block 2, a rear plate 3 of the tray, a partition 4 of the tray, a bottom plate 6, a round head screw 7, a countersunk head screw 9, a positioning pin 16, a V-shaped iron 17, and an adjusting plate 18. The magazine mechanism includes a guide plate 5, a hook 8, a wing nut 10, a cylindrical helical compression spring 12, an aluminum tube 13, a handle 14, and a V-shaped opening 15.
[0024] The rear plate 3 of the tray is vertically arranged, and several magazine mechanisms 1 are arranged on the rear plate 3 of the tray. The magazine mechanisms 1 are arranged vertically side by side, and the bottom end of the magazine mechanism 1 is lower than the bottom end of the rear plate 3 of the tray.
[0025] The magazine mechanism 1 includes an aluminum tube 13 in the shape of a cuboid, and a cavity is provided between the upper and lower ends of the aluminum tube 13. An adjusting plate 18 is inserted into the cavity of the aluminum tube 13. The adjusting plate 18 is arranged parallel to the front and rear end faces of the aluminum tube 13, and the position of the adjusting plate 18 can be adjusted according to the thickness of the corner code, ensuring that the distance between the adjusting plate 18 and the aluminum tube 13 is greater than the thickness of the corner code workpiece by 0.5 - 1 mm, so as to ensure that when the thickness of the corner code workpiece changes, the corner code can move downward due to gravity without jamming.
[0026] A wing nut 10 is respectively connected to the upper and lower parts of the adjusting plate 18. The wing nut 10 passes through the front end face of the aluminum tube 13, and a cylindrical helical compression spring 12 is arranged on the wing nut 10.
[0027] A hook 8 is arranged on the rear side of the aluminum tube 13. The hook 8 is used to hang on the rear plate 3 of the tray. The hook 8 is connected to the aluminum tube 13 through a countersunk head screw 9. At least two countersunk head screws 9 are arranged on each hook 8 to ensure the stability of the hook.
[0028] A V-shaped opening 15 is arranged at the bottom of the front end face of the aluminum tube 13. The shape of the V-shaped opening 15 is set according to the cross-sectional shape of the corner code for the corner code to pass through.
[0029] A bottom plate 6 with an L-shaped side cross-section is arranged at the bottom of the rear end face of the aluminum tube 13, and the bottom end face of the bottom plate 6 is connected to the aluminum tube 13 through a positioning pin 16. The edge of the vertical part of the bottom plate 6 is in a zigzag shape, and the shape of the zigzag is designed according to the V-shaped opening 15. The upper edge of the bottom plate 6 is located below the V-shaped opening 15.
[0030] A guide plate 5 is arranged between the bottom plate 6 and the rear plate 3 of the tray. The lower edge of the guide plate 5 is in a zigzag shape complementary to the zigzag part of the bottom plate 6, and there is a gap between the guide plate 5 and the bottom plate 6 to expose the V-shaped opening 15 for the corner code to pass through.
[0031] A handle 14 is arranged in the middle of the front end face of the aluminum tube 13. The handle 14 is connected to the aluminum tube 13 through a round head screw 7.
[0032] A number of through holes are provided on the front end face of the aluminum tube 13, which ensures the stable air pressure inside the aluminum tube 13, thus ensuring the smooth falling of the corner brackets; at the same time, it also saves the use of the aluminum tube 13 material and reduces the production cost of the aluminum tube 13.
[0033] Two positioning blocks 2 are provided on the rear end face of the rear plate 3 of the tray.
[0034] A V-shaped iron 17 is provided at the bottom end of the cavity of the aluminum tube 13. The V-shaped iron 17 is flush with the V-shaped opening 15 on the aluminum tube 13 and is used to ensure that there is no jamming when the corner bracket workpiece is pushed forward.
[0035] A number of tray partitions 4 are provided on the rear plate 3 of the tray for positioning between the aluminum tubes 13.
[0036] When the utility model is actually used, the positioning blocks are installed on the rear plate of the tray, and then 7 tray partitions are connected in sequence as required, and then the guide plate and the bottom support plate are installed to form the main body structure of the magazine mechanism. Through the hook, 6 groups of magazine mechanisms are vertically installed on the rear plate of the tray. The distance between the adjusting plate 18 and the aluminum tube 13 is adjusted by the wing nut, and the distance should be 0.5-1 mm greater than the thickness of the corner bracket workpiece. After the magazine mechanism quantitatively supplements the corner bracket workpieces at the blanking station, it can be used as a container to be transferred to the actual working station, or it can be used for quantitative replenishment and standby at this working station. Then, according to the working rhythm of the automatic line, the corner brackets can be regularly and quantitatively replenished.
Claims
1. A photovoltaic frame corner code magazine device, characterized in that: The invention comprises a material tray rear plate (3) arranged vertically, on which a plurality of clip mechanisms (1) arranged vertically side by side are arranged, and the bottom end of the clip mechanism (1) is lower than the bottom end of the material tray rear plate (3); the clip mechanism (1) comprises an aluminum tube (13) in a rectangular shape with a cavity between the upper and lower ends, and an adjustment plate (18) which can be adjusted according to the thickness of the angle code is inserted into the cavity of the aluminum tube (13); the upper and lower parts of the adjustment plate (18) are respectively connected to a butterfly nut (10), the butterfly nut (10) passes through the front end surface of the aluminum tube (13), and a cylindrical helical compression spring (12) is arranged on the butterfly nut (10); the rear side of the aluminum tube (13) is provided with a spring for hanging on the material tray; A hook (8) is provided on the rear plate (3) of the tray, and the hook (8) is connected to the aluminum tube (13) through a countersunk screw (9); a V-shaped opening (15) for the angle code to pass through is provided at the bottom of the front end surface of the aluminum tube (13); a bottom support plate (6) having an L-shaped side cross section is provided at the bottom of the rear end surface of the aluminum tube (13), and the bottom end surface of the bottom support plate (6) is connected to the aluminum tube (13) through a positioning pin (16); the edge of the vertical portion of the bottom support plate (6) is a broken line shape matching the shape of the V-shaped opening (15); a guide plate (5) having a shape complementary to the bottom support plate (6) is provided between the bottom support plate (6) and the rear plate (3) of the material tray, and a gap is left between the guide plate (5) and the bottom support plate (6) to leak out of the V-shaped opening (15).
2. A photovoltaic frame corner code magazine device according to claim 1, characterized in that: A handle (14) is provided in the middle of the front end surface of the aluminum tube (13), and the handle (14) is connected to the aluminum tube (13) via a semicircular head screw (7).
3. A photovoltaic frame corner code magazine device according to claim 1, characterized in that: The front end surface of the aluminum tube (13) is provided with a plurality of through holes.
4. A photovoltaic frame corner code magazine device according to claim 1, characterized in that: Two positioning blocks (2) are arranged on the rear end surface of the tray rear plate (3).
5. A photovoltaic frame corner code magazine device according to claim 1, characterized in that: The bottom end of the cavity of the aluminum tube (13) is provided with a V-shaped iron (17) which is flush with the V-shaped opening (15) of the aluminum tube (13) and is used to ensure that there is no jamming when the angle code workpiece is pushed forward.
6. A photovoltaic frame corner code magazine device according to claim 1, characterized in that: A plurality of tray partitions (4) for positioning the aluminum tubes (13) are arranged on the tray rear plate (3).