Loading mechanism of ship unloader

By designing a unloader loading mechanism that combines a two-way belt conveyor and a hopper, the problem of the existing unloader's single unloading method and prone to failure is solved, achieving dual protection and efficient unloading.

CN222906999UActive Publication Date: 2025-05-27HANGZHOU HUAXIN MECHANICAL & ELECTRICAL ENGINEERING CO LTD
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Patent Information

Application Number
CN202421668287.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-27
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing unloading machine has a single unloading method, and the belt conveyor is prone to failure or needs maintenance, which will affect the unloading.

Method used

A loading mechanism of unloading machine is designed, using a two-way belt machine and a hopper to combine it with a hopper, and two-way unloading is achieved through a blanking pipe and a lifting mechanism. A weighing device and flow adjustment door are installed in the hopper to ensure safe and efficient unloading.

Benefits of technology

It realizes dual protection, reduces the frequency of use of belt conveyors, avoids affecting unloading during belt conveyor failure or maintenance, and improves the diversity and productivity of unloading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a loading mechanism of a ship unloader. The loading mechanism comprises a two-way belt conveyor and a material receiving hopper for discharging materials to the two-way belt conveyor, a blanking hopper is arranged below one end of the bidirectional belt conveyor, and an inclined blanking connector is arranged at the tail end of the blanking hopper; a blanking pipe with one end hinged is arranged on the side face of the blanking connector, the tail of the blanking pipe is connected with a lifting mechanism, and the blanking pipe turns over around the hinge point to be connected with the blanking connector in a sleeved mode. The bidirectional unloading device has the advantages that bidirectional unloading is achieved, use of a belt conveyor is reduced, and unloading is prevented from being affected when the belt conveyor breaks down or is overhauled; and dual protection effects are achieved.
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Description

Technical Field

[0001] The utility model relates to the field of port bulk material handling equipment, and more specifically, mainly to large grab ship unloaders. Background Art

[0002] With the continuous increase in the resource demand of steel mills and power plants, the supply of coal, iron ore, etc. has been promoted to grow rapidly. It is required that the ship unloader has the diversity of unloading and the productivity requirement is getting higher and higher, and the failure rate requirement is zero.

[0003] At present, the unloading method of the ship unloader is relatively single, using belt conveyors for unloading, which consists of several groups of belt conveyor transfers. However, belt conveyors are prone to failures or maintenance, which affects unloading; furthermore, it increases the productivity requirements of the rear belt conveyors. Summary of the Utility Model

[0004] According to the problems existing in the prior art, the utility model provides a loading mechanism for a ship unloader, aiming to provide a dual protection effect for unloading and solve the problem that the failure or maintenance of the belt conveyor affects unloading.

[0005] To achieve the above object, the technical solution of the utility model is: a loading mechanism for a ship unloader, including a two-way belt conveyor and a receiving hopper for feeding materials to the two-way belt conveyor; a discharge hopper is provided below one end of the two-way belt conveyor, and an inclined discharge connection head is provided at the tail end of the discharge hopper; a discharge pipe with one end hinged is provided on the side of the discharge connection head, the tail of the discharge pipe is connected to a lifting mechanism, and the discharge pipe rotates around the hinge point to be sleeved with the discharge connection head.

[0006] Preferably, the lifting mechanism adopts a winch, the winch is installed on a column, and through a pulley installed on another column, a pulley installed at the tail of the discharge pipe and a steel wire rope, a lifting mechanism is formed.

[0007] Preferably, a safety rope is connected to the middle of the discharge pipe, and the other end of the safety rope is connected to an intermediate column.

[0008] Preferably, the receiving hopper is installed on the main structure of the equipment through a weighing device, and the receiving hopper is provided with a flow regulating door; when the accumulated weight reaches the set range, the weighing device will issue an alarm indicating that the filling should be paused.

[0009] Preferably, a discharge belt conveyor is provided below the other end of the two-way belt conveyor.

[0010] Preferably, the two-way belt conveyor is installed on the boom of the ship unloader.

[0011] Preferably, the two-way belt conveyor is installed on the gantry.

[0012] Advantages of the utility model: Bidirectional unloading reduces the use of belt conveyors and avoids affecting unloading in case of belt conveyor failure or maintenance; it has a dual protection function. Brief Description of the Drawings

[0013] Figure 1 It is an elevation view of the material conveying system of the ship unloader.

[0014] Figure 2 It is an elevation view of the loading mechanism.

[0015] Wherein: 1. Material receiving hopper; 2. Weighing device; 3. Flow regulating gate; 4. Bidirectional belt conveyor; 5. Discharge belt conveyor; 6. Dust cover; 7. Blanking connector; 8. Blanking pipe; 9. Winch; 10. Pulley; 11. Safety rope; 12. Steel wire rope. Detailed Implementation Manner

[0016] Embodiment 1: As shown in Figure 1 、 2 A loading mechanism of a ship unloader includes a bidirectional belt conveyor 4 and a material receiving hopper 1 that feeds materials to the bidirectional belt conveyor; a blanking hopper is provided below one end of the bidirectional belt conveyor 4, and an inclined blanking connector 7 is provided at the tail end of the blanking hopper; a blanking pipe 8 with one end hinged is provided on the side of the blanking connector 7, the tail of the blanking pipe 8 is connected to a lifting mechanism, and the blanking pipe 8 rotates around the hinge point and is sleeved with the blanking connector 7; a dust cover 6 is installed at the tail section of the blanking pipe 8;

[0017] The lifting mechanism uses a winch 9, the winch is installed on a column, and forms a lifting mechanism through a pulley 10 installed on another column, a pulley 10 installed at the tail of the blanking pipe 8, and a steel wire rope 12. A safety rope 11 is connected to the middle of the blanking pipe 8, and the other end of the safety rope 11 is connected to the middle column. The bidirectional belt conveyor 4 is installed on the boom or gantry of the ship unloader. An outlet belt conveyor 5 is provided below the other end of the bidirectional belt conveyor 4. The column and the middle column can be fixed to the dock, and the position is set back to avoid interference.

[0018] As in the case of conventional unloading, the bulk materials sent by the grab of the ship unloader are continuously filled from the top of the material receiving hopper 1, and during this period, the bottom of the material receiving hopper 1 is also continuously discharging materials into the bidirectional belt conveyor 4. The bidirectional belt conveyor 4 rotates forward, and the materials slide onto the outlet belt conveyor 5, and then the outlet belt conveyor 5 slides onto the dock belt conveyor.

[0019] When the bidirectional belt conveyor 4 rotates in reverse, the steel materials on the belt slide through the blanking connector 7 to the blanking pipe 8 and then slide onto the vehicle.

[0020] After the vehicle is fully loaded, stop the two-way belt conveyor 4, and one working process ends. When the loading mechanism is not in use, through the hoist 9 and the pulley 10, the material dropping pipe 8 is retracted to the anchoring position; to avoid affecting the entry and exit of vehicles and prepare for the next time. To prevent the steel wire rope 12 of the hoist 9 from breaking, the safety rope 9 plays a protective role.

[0021] The two-way unloading of the utility model reduces the use of the belt conveyor and avoids affecting unloading when the belt conveyor stops working, breaks down or is under maintenance; it has a dual protection function.

[0022] Embodiment 2:

[0023] In addition to including Embodiment 1, the receiving hopper 1 is installed on the main structure of the equipment through the weighing device 2, and the receiving hopper 1 is provided with a flow regulating door 3; when the accumulated weight reaches the set range, the weighing device 2 will give an alarm, indicating that the filling should be paused.

[0024] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements or improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A ship unloader loading mechanism, comprising a bidirectional belt conveyor (4) and a receiving hopper (1) for feeding materials to the bidirectional belt conveyor; characterized in that: A material drop hopper is provided below one end of the bidirectional belt conveyor (4), and an inclined material drop connector (7) is provided at the rear end of the material drop hopper; a material drop pipe (8) hinged at one end is provided on the side of the material drop connector (7), the rear end of the material drop pipe (8) is connected to a lifting mechanism, and the material drop pipe (8) is turned around the hinge point to be sleeved with the material drop connector (7).

2. A ship unloader loading mechanism according to claim 1, characterized in that: The lifting mechanism adopts a winch (9) which is installed on a column. The lifting mechanism is formed by a pulley (10) installed on another column and a pulley (10) and a wire rope (12) installed at the tail of the drop tube (8).

3. The ship unloader loading mechanism according to claim 1, characterized in that: The middle part of the drop pipe (8) is connected to a safety rope (11), and the other end of the safety rope (11) is connected to the middle column.

4. The ship unloader loading mechanism according to claim 1, characterized in that: The receiving hopper (1) is installed on the main structure of the equipment through a weighing device (2), and the receiving hopper (1) is provided with a flow regulating door (3).

5. The ship unloader loading mechanism according to claim 1, characterized in that: A discharging belt conveyor (5) is provided below the other end of the bidirectional belt conveyor (4).

6. The ship unloader loading mechanism according to claim 1, characterized in that: The bidirectional belt conveyor (4) is installed on the cantilever of the ship unloader.

7. The ship unloader loading mechanism according to claim 1, characterized in that: The bidirectional belt conveyor (4) is installed on a gantry.