Tiling device for aerobic fermentation process of palm kernel meal

By designing a laying device for the aerobic fermentation process of palm kernel meal, the problem of uneven laying of palm kernel meal in the prior art is solved by using the coordination of gears, racks and springs to vibrate and lay the palm kernel meal, and the problem of uneven laying of palm kernel meal in the prior art has been achieved, and better fermentation and laying effect are achieved.

CN222907002UActive Publication Date: 2025-05-27HUANGSHI JIAXING BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421783505.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-27
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The prior art is not convenient to perform complete tiling of palm kernel meal during use, and it is difficult to ensure the horizontal thickness after tiling, resulting in poor tiling effect and uneven heights.

Method used

A laying device for the aerobic fermentation process of palm kernel meal is designed. The device includes a shell, a movable door, a feed shell, a bottom plate, a clamp, a sliding column, a top plate, a rack and an incomplete gear. Through the coordination of gears and racks, the top plate and the bottom plate are driven up and down, and the coordination of springs and columns is used to vibrate the palm kernel meal for fermentation and laying.

Benefits of technology

This device can effectively vibrate the palm kernel meal, making it looser and easier to ferment. At the same time, through the rolling effect of the roller body, the palm kernel meal can be guaranteed, solving the problem of different heights after tiling.

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Abstract

The utility model relates to the technical field of palm kernel meal, and provides a tiling device for an aerobic fermentation process of palm kernel meal, which comprises a shell, a movable door is movably connected to the front surface of the shell, a handle is fixedly connected to one side of the front surface of the movable door, a feeding shell is embedded in the top of the shell, a bottom plate is arranged in the shell, and the bottom plate is fixedly connected to the front surface of the shell. A clamping plate is fixedly connected to one side of the top of the bottom plate, sliding columns are fixedly connected to the two sides of the top of the clamping plate, the outer surface of the bottom plate makes contact with the interior of the shell, the two sliding columns extend to the exterior of the shell and are slidably connected with the shell, and a top plate is fixedly connected to the tops of the two sliding columns; a rack is fixedly connected to one side of the top of the top plate, an incomplete gear is arranged on one side of the rack, the incomplete gear is meshed with the rack, and a rotating rod is fixedly connected into the incomplete gear. By means of the technical scheme, the problem that in the prior art, it is inconvenient to guarantee the horizontal thickness of materials after the materials are flatly laid is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of palm kernel meal, and specifically, to a paving device for the aerobic fermentation process of palm kernel meal. Background Art

[0002] Palm kernel meal, also known as oil palm kernel residue or palm kernel residue. Palm kernel meal is a safe feed suitable for most livestock. Livestock can quickly adapt to this feed without worrying about the risk of harming livestock health. Palm kernel meal has relatively high protein and fat contents, with crude protein greater than 16% and fat greater than 10%. This makes palm kernel meal an excellent energy feed and oil source. Palm kernel meal can replace traditional feed raw materials such as corn and bran, reducing the feeding cost while maintaining the feeding effect.

[0003] The patent specification with the publication number CN212126058U discloses a paving device for fermenting broad beans, including a seat plate. Universal wheels are installed at the bottom end of the seat plate, a frame is tightly welded to the top end of the seat plate, a material storage box is installed on the frame, a discharge end is installed on the front end face of the material storage box, a paving head is hinged to the front side of the discharge end, a pressure rod is installed at the side end of the paving head, a positioning rotary knob is installed at the end of the pressure rod, a number of positioning holes corresponding to the position of the positioning rotary knob are opened on the outer side end face of the material storage box, and the end of the positioning rotary knob extends into the positioning hole. For this paving device for fermenting broad beans, by setting the paving head on the material storage box, after adjusting the bottom end of the paving head to a suitable height from the ground and then moving the seat plate, the broad beans contained in the material storage box can be discharged from the paving head and evenly paved on the ground of the fermentation tank, preventing the situation of uneven paving of broad beans.

[0004] However, it is found in the implementation of the related technology that the above technical solution has the following problems: The above device is not convenient for carrying out a complete paving operation on the material during use, and it is difficult to ensure the overall horizontal thickness of the material after paving, often resulting in poor paving effect and uneven height. Therefore, further improvement is needed. Summary of the Utility Model

[0005] The utility model provides a paving device for the aerobic fermentation process of palm kernel meal, which solves the problem in the related technology that it is not convenient to ensure the horizontal thickness of the material after paving.

[0006] The technical solution of the utility model is as follows:

[0007] A paving device for the aerobic fermentation process of palm kernel meal, comprising a housing, a movable door is movably connected to the front of the housing, a handle is fixedly connected to one side of the front of the movable door, a feeding shell is embedded in the top of the housing, a bottom plate is arranged inside the housing, a clamping plate is fixedly connected to one side of the top of the bottom plate, sliding columns are fixedly connected to both sides of the top of the clamping plate, the outer surface of the bottom plate is in contact with the inside of the housing, both of the sliding columns extend to the outside of the housing and are slidably connected to the housing, a top plate is fixedly connected to the tops of both of the sliding columns, and a rack is fixedly connected to one side of the top plate.

[0008] Preferably, an incomplete gear is arranged on one side of the rack, and the incomplete gear meshes with the rack.

[0009] Preferably, a rotating rod is fixedly connected to the inside of the incomplete gear, and a motor is fixedly connected to one end of the rotating rod.

[0010] Preferably, a base is fixedly connected to the bottom of the motor, and the bottom of the base is fixedly connected to one side of the top of the housing.

[0011] Preferably, long plates are arranged on both sides of the top of the top plate, columns are fixedly connected to the bottoms of both of the long plates, and the columns are slidably connected to the inside of the top plate.

[0012] Preferably, springs are fixedly connected to the bottoms of both of the columns, and the bottoms of the springs are fixedly connected to one side of the top of the housing.

[0013] Preferably, a circular shell is slidably connected to the outside of the column, and the bottom of the circular shell is fixedly connected to one side of the top of the housing.

[0014] Preferably, a long rod is slidably connected to the inside of the housing, a push plate is fixedly connected to one side of the long rod, a sliding groove is formed in the bottom plate, a rod body is slidably connected to the inside of the sliding groove, and a block is connected to the outside of the rod body through a bearing.

[0015] Preferably, a roller is connected to the outside of the rod body through a bearing, and a magnetic attraction block is embedded in the block.

[0016] Preferably, a magnetic attraction circle is embedded in one end of the long rod, the long rod and the block are magnetically connected, a fixing plate is fixedly connected to one side of the outside of the housing, and the bottom of the push plate is in contact with one side of the top of the fixing plate.

[0017] The working principle and beneficial effects of the present utility model are as follows:

[0018] 1. In the present utility model, during the rising process of the top plate, the sliding column, the clamping plate and the bottom plate will be driven to move upward synchronously. When the outer surface of the incomplete gear gradually disengages from the inside of the rack, at this time, the spring will be quickly compressed and drive the column body and the long plate to pull downward quickly. Then, the top plate will drive the sliding column, the clamping plate and the bottom plate to impact the bottom of the housing reciprocally. In this way, the palm kernel meal inside the bottom plate can be vibrated and dispersed. On the one hand, it is convenient to make it more loose inside for fermentation. On the other hand, it is also convenient for the subsequent spreading work, solving the problem that it is not convenient to ensure the horizontal thickness of the material after spreading.

[0019] 2. In the present utility model, turn off the motor, and then the staff pushes the push plate to move. During the movement of the push plate, the long rod will be driven to move synchronously. During the movement of the long rod, it will contact the block and push it to move. During the movement of the block, the roller will be driven to move synchronously. During the movement of the roller, it will continuously roll and flatten the palm kernel meal with different heights, thus ensuring the spreading operation of the palm kernel meal and solving the problem that it is not convenient to ensure the horizontal thickness of the material after spreading. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0021] Figure 1 Schematic diagram of the overall structure of the present utility model Figure 1 ;

[0022] Figure 2 Schematic diagram of the overall structure of the present utility model Figure 2 ;

[0023] Figure 3 Partial structure intercepted schematic diagram of the present utility model;

[0024] Figure 4 Partial structure schematic diagram of the present utility model.

[0025] In the figure: 1. Housing; 2. Movable door; 3. Handle; 4. Feed shell; 5. Bottom plate; 6. Clamping plate; 7. Sliding column; 8. Top plate; 9. Rack; 10. Incomplete gear; 11. Rotating rod; 12. Motor; 13. Base; 14. Long plate; 15. Column body; 16. Spring; 17. Circular shell; 18. Long rod; 19. Push plate; 20. Block; 21. Roller; 22. Fixed plate. SPECIFIC EMBODIMENTS

[0026] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.

[0027] Embodiment 1

[0028] As Figures 1 to 4 shown, this embodiment proposes a paving device for the aerobic fermentation process of palm kernel meal, including a housing 1. A movable door 2 is movably connected to the front of the housing 1. One side of the front of the movable door 2 is fixedly connected with a handle 3. A feeding shell 4 is embedded in the top of the housing 1. A bottom plate 5 is arranged inside the housing 1. One side of the top of the bottom plate 5 is fixedly connected with a clamping plate 6. Both sides of the top of the clamping plate 6 are fixedly connected with sliding columns 7. The outer surface of the bottom plate 5 is in contact with the inside of the housing 1. Both sliding columns 7 extend to the outside of the housing 1 and are slidably connected with the housing 1. The tops of both sliding columns 7 are fixedly connected with a top plate 8. One side of the top of the top plate 8 is fixedly connected with a rack 9.

[0029] In this embodiment, an incomplete gear 10 is arranged on one side of the rack 9. The incomplete gear 10 is meshed with the rack 9, which can facilitate the incomplete gear 10 to drive the rack 9 to move.

[0030] In this embodiment, a rotating rod 11 is fixedly connected inside the incomplete gear 10. One end of the rotating rod 11 is fixedly connected with a motor 12, which can facilitate the motor 12 to drive the rotating rod 11 to rotate.

[0031] In this embodiment, the bottom of the motor 12 is fixedly connected with a base 13. The bottom of the base 13 is fixedly connected with one side of the top of the housing 1, which can facilitate the base 13 to support the motor 12.

[0032] In this embodiment, long plates 14 are arranged on both sides of the top of the top plate 8. Columns 15 are fixedly connected to the bottoms of both long plates 14. The columns 15 are slidably connected to the inside of the top plate 8, which can facilitate the long plates 14 to fix the columns 15.

[0033] In this embodiment, springs 16 are fixedly connected to the bottoms of both columns 15. The bottoms of the springs 16 are fixedly connected with one side of the top of the housing 1, which can facilitate the fixation and deformation of the springs 16.

[0034] In this embodiment, a circular shell 17 is slidably connected to the outside of the column 15. The bottom of the circular shell 17 is fixedly connected with one side of the top of the housing 1, which can facilitate the sliding of the column 15.

[0035] In use, when the work of fermenting palm kernel meal is required, first, the staff needs to pour the palm kernel meal into the interior of the feed shell 4. After that, the palm kernel meal will automatically fall into the interior of the bottom plate 5. Then, the staff turns on the motor 12. After the motor 12 is turned on, it will synchronously drive the rotating rod 11 to rotate. During the rotation of the rotating rod 11, it will synchronously drive the incomplete gear 10 to rotate. During the rotation of the incomplete gear 10, it will synchronously drive the rack 9 to move upward. During the upward movement of the rack 9, it will synchronously drive the top plate 8 to move upward. During the movement of the top plate 8, it will also synchronously drive the long plate 14 and the cylinder 15 to move upward. During the movement of the cylinder 15, it will synchronously drive the spring 16 to be stretched. At the same time, during the upward movement of the top plate 8, it will synchronously drive the sliding column 7, the clamping plate 6 and the bottom plate 5 to move upward. When the outer surface of the incomplete gear 10 gradually disengages from the interior of the rack 9, at this time, the spring 16 will quickly compress and drive the cylinder 15 and the long plate 14 to be quickly pulled downward. Then, the top plate 8 will synchronously drive the sliding column 7, the clamping plate 6 and the bottom plate 5 to impact the bottom of the housing 1. Repeating this way, the palm kernel meal inside the bottom plate 5 can be vibrated and scattered. On the one hand, it is convenient to make it more loose inside for fermentation. On the other hand, it is also convenient for subsequent spreading work. If it is necessary to ensure the fermentation environment, the staff needs to insert the external adapter plate into the interior of the feed shell 4 to form a connection.

[0036] Embodiment 2

[0037] As Figure 3 shown, based on the same concept as the above Embodiment 1, this embodiment also proposes that a long rod 18 is slidably connected inside the housing 1. One side of the long rod 18 is fixedly connected with a push plate 19. A sliding groove is opened inside the bottom plate 5. A rod body is slidably connected inside the sliding groove. The outside of the rod body is connected with a block 20 through a bearing, which can facilitate the movement of the rod body.

[0038] In this embodiment, a roller 21 is connected to the outside of the rod body through a bearing, and a magnetic block is embedded inside the block 20, which can facilitate the rolling of the roller 21.

[0039] In this embodiment, a magnetic circle is embedded at one end inside the long rod 18. The long rod 18 and the block 20 are magnetically connected. One side of the outside of the housing 1 is fixedly connected with a fixing plate 22. The bottom of the push plate 19 is in contact with one side of the top of the fixing plate 22.

[0040] When in use, when the staff needs to level the palm kernel meal inside the bottom plate 5, the staff needs to turn off the motor 12, and then the staff pushes the push plate 19 to move. During the movement of the push plate 19, the long rod 18 will be driven to move synchronously. During the movement of the long rod 18, it will contact the block 20 and push it to move. During the movement of the block 20, the roller 21 will be driven to move synchronously. During the movement of the roller 21, it will continuously roll and flatten the palm kernel meal with different heights, so as to ensure the leveling operation of the palm kernel meal. If the long rod 18 needs to be pulled back, at this time, the long rod 18 will drive the block 20 to reset through magnetism.

[0041] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A paving device for aerobic fermentation of palm kernel meal, comprising a housing (1), characterized in that: The front of the shell (1) is movably connected to a movable door (2), and a handle (3) is fixedly connected to one side of the front of the movable door (2). A feed shell (4) is embedded in the top of the shell (1). A bottom plate (5) is provided inside the shell (1), and a clamping plate (6) is fixedly connected to one side of the top of the bottom plate (5). Both sides of the top of the clamping plate (6) are fixedly connected to sliding columns (7). The outer surface of the bottom plate (5) is in contact with the inside of the shell (1). The two sliding columns (7) extend to the outside of the shell (1) and are slidably connected to the shell (1). The tops of the two sliding columns (7) are fixedly connected to a top plate (8), and one side of the top of the top plate (8) is fixedly connected to a rack (9).

2. A paving device for aerobic fermentation of palm kernel meal according to claim 1, characterized in that: An incomplete gear (10) is provided on one side of the rack (9), and the incomplete gear (10) is meshed with the rack (9).

3. A paving device for aerobic fermentation of palm kernel meal according to claim 2, characterized in that: A rotating rod (11) is fixedly connected inside the incomplete gear (10), and one end of the rotating rod (11) is fixedly connected to a motor (12).

4. A paving device for aerobic fermentation of palm kernel meal according to claim 3, characterized in that: The bottom of the motor (12) is fixedly connected to a base (13), and the bottom of the base (13) is fixedly connected to one side of the top of the housing (1).

5. A paving device for aerobic fermentation of palm kernel meal according to claim 4, characterized in that: Long plates (14) are provided on both sides of the top of the top plate (8), and columns (15) are fixedly connected to the bottoms of the two long plates (14), and the columns (15) are slidably connected to the inside of the top plate (8).

6. A paving device for aerobic fermentation of palm kernel meal according to claim 5, characterized in that: The bottoms of the two columns (15) are fixedly connected to springs (16), and the bottoms of the springs (16) are fixedly connected to one side of the top of the housing (1).

7. A paving device for aerobic fermentation of palm kernel meal according to claim 6, characterized in that: The outside of the column (15) is slidably connected to a round shell (17), and the bottom of the round shell (17) is fixedly connected to one side of the top of the housing (1).

8. A paving device for aerobic fermentation of palm kernel meal according to claim 7, characterized in that: A long rod (18) is slidably connected inside the shell (1), a push plate (19) is fixedly connected to one side of the long rod (18), a sliding groove is provided inside the bottom plate (5), a rod body is slidably connected inside the sliding groove, and a block body (20) is connected to the outside of the rod body via a bearing.

9. A paving device for aerobic fermentation of palm kernel meal according to claim 8, characterized in that: The outside of the rod body is connected to a roller body (21) via a bearing, and a magnetic attraction block is embedded in the block body (20).

10. A paving device for aerobic fermentation of palm kernel meal according to claim 9, characterized in that: A magnetic circle is embedded in one end of the long rod (18), and the long rod (18) is connected to the block (20) by magnetism. A fixing plate (22) is fixedly connected to one side of the outer side of the shell (1), and the bottom of the push plate (19) is in contact with one side of the top of the fixing plate (22).

Citation Information

Patent Citations

  • Tiling device for bean cotyledon fermentation

    CN212126058U