Double-faced rib jacquard circular knitting machine
By designing an adjustable yarn mechanism on the double-sided ribbed jacquard knitting large circle machine, the safety hazards and low production efficiency caused by the fixing of the yarn height are solved, and convenient maintenance and improved weaving effect is achieved.
Patent Information
- Application Number
- CN202421626825.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The height of the yarn on the existing double-sided ribbed jacquard knitting large round machine is fixed, resulting in the need of using an external ladder or tilting the head for a long time when repairing or replacing the yarn, which poses safety risks and affects production efficiency.
An adjustable rigging mechanism is designed. Through the structural arrangement of the adjustment part, when the movable plate rotates under the coordination of the adjustment part, the angle of the rigging frame changes to realize the adjustment of the height of the rigging frame.
It is convenient for staff of different heights to repair the yarn conveyor on the yarn support, reduce safety risks during maintenance, and improve the knitting effect of the weaving cloth by adjusting the tension of the yarn, improving the practicality and production efficiency of the machine.
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Figure CN222908231U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of large circular knitting machines, and particularly to a double-sided rib jacquard circular knitting machine. Background Art
[0002] A double-sided rib jacquard circular knitting machine, scientifically named a circular weft knitting machine, is a machine used for automatically knitting fabrics. Its structure is precise and complex. There is a yarn support frame above the existing double-sided rib jacquard circular knitting machine to fix the yarn feeder for facilitating the transportation of yarn. The traditional yarn feeder is generally directly fastened to the yarn support frame. Since the height of the yarn support frame on the existing double-sided rib jacquard circular knitting machine is mostly fixed, when maintaining the yarn feeder or replacing the yarn during the production process, workers need to use an external ladder or look up for a long time to disassemble it, which poses certain potential safety hazards and also affects the production efficiency of the enterprise. Summary of the Utility Model
[0003] The purpose of the present utility model is to provide a double-sided rib jacquard circular knitting machine to solve the above problems.
[0004] The technical solution of the present disclosure is implemented as follows:
[0005] The present disclosure provides a double-sided rib jacquard circular knitting machine, including a frame and a yarn rack mechanism arranged on the frame;
[0006] The yarn rack mechanism includes a receiving disc and a bracket assembly. The receiving disc is located above the center of the frame. There are multiple bracket assemblies evenly distributed along the circumferential direction of the receiving disc. The bracket assembly includes a support plate, an adjusting part, and a movable plate. One end of the support plate is connected to the receiving disc, and the other end is connected to the adjusting part. The movable plate is rotatably arranged on the adjusting part;
[0007] A yarn support frame is arranged on the movable plate. When the movable plate rotates in cooperation with the adjusting part, the angle of the yarn support frame changes.
[0008] In one embodiment, the adjusting part includes a sleeve and a rotating shaft. The support plate is connected to the sleeve, and the rotating shaft is movably installed inside the sleeve;
[0009] There is an opening on the sleeve, and one end of the movable plate passes through the opening and is fixedly connected to the rotating shaft;
[0010] In one embodiment, a groove is arranged at one end of the movable plate far from the rotating shaft. There are multiple yarn support frames, and each yarn support frame is correspondingly arranged in each groove.
[0011] In one embodiment, both the groove and the yarn support frame are arranged as arc-shaped structures.
[0012] In one embodiment, a support frame is provided on one side of the receiving disc close to the frame. A fixing base is provided at the bottom of the support frame, and through the fixing base, the yarn rack mechanism is connected to the frame.
[0013] In one embodiment, a plurality of fixing frames are evenly arranged around the body of the frame, and one end of each fixing frame away from the frame is in contact with the ground.
[0014] In one embodiment, two protective doors are provided between adjacent fixing frames.
[0015] In one embodiment, a plurality of observation holes are provided on the protective door, and transparent covers are installed in the observation holes.
[0016] In one embodiment, a connecting component is provided on two adjacent protective doors. The connecting component includes a plugging rod, a first lock block and a second lock block. The first lock block and the second lock block are respectively arranged on the two protective doors. A first plugging hole is provided on the first lock block, a second plugging hole is provided on the second lock block, and the plugging rod is plugged in the first plugging hole and the second plugging hole.
[0017] The advantages or beneficial effects in the above technical solutions at least include:
[0018] In the double-sided rib jacquard knitting circular knitting machine of the present disclosure, through the structural arrangement of the adjusting part, when the movable plate rotates under the cooperation of the adjusting part, the angle of the yarn supporting frame changes, realizing the adjustment of the height of the yarn supporting frame, so that it is convenient for workers of different heights to repair the yarn feeder on the yarn supporting frame, reducing the potential safety hazards during maintenance, and the change of the angle and height of the yarn supporting frame can adjust the tension of the yarn, thereby improving the knitting effect of the woven fabric. This design effectively improves the practicability of the circular knitting machine, and at the same time is beneficial to optimizing the operation steps of workers for overhauling or replacing yarn during production, reducing the labor intensity of workers, and improving the production efficiency of the circular knitting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings illustrate exemplary embodiments of the present disclosure and are used in conjunction with the description to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are included in this specification and form a part of this specification.
[0020] Figure 1 Shows a structural schematic diagram of a perspective of an embodiment of the present disclosure;
[0021] Figure 2 Shows an exploded schematic diagram of a part of the structure of an embodiment of the present disclosure;
[0022] Figure 3 Shows the Figure 2 magnified schematic diagram of part A in an embodiment of the present disclosure;
[0023] Figure 4 The schematic diagram of the rotation path of the movable plate in the yarn rack mechanism of the present disclosure embodiment is shown;
[0024] Figure 5 The Figure 1 magnified schematic diagram at position B in
[0025] Reference numerals: 1, frame; 11, fixed frame; 12, protective door; 121, observation hole; 1211, transparent cover plate; 13, connection component; 131, insertion rod; 132, first lock block; 1321, first insertion hole; 133, second lock block; 1331, second insertion hole;
[0026] 2, yarn rack mechanism; 21, receiving disc; 22, bracket assembly; 221, support plate; 222, adjusting part; 2221, sleeve; 22211, opening; 2222, rotating shaft; 223, movable plate; 2231, groove; 23, support frame; 231, fixed seat;
[0027] 3, yarn support rack. Detailed implementation manners
[0028] The embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0029] It should be noted that, without conflict, the implementation manners and features in the implementation manners of the present disclosure can be combined with each other. The present disclosure will be described in detail below with reference to the drawings and in combination with the implementation manners.
[0030] It should be understood that the term "including" and its variations used herein are open-ended, that is, "including but not limited to". The term "based on" is "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". The relevant definitions of other terms will be given in the following description. It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence relationship of the functions performed by these devices, modules or units.
[0031] It should be noted that the modifiers "two" and "multiple" mentioned in this disclosure are illustrative rather than restrictive. Those skilled in the art should understand that, unless clearly specified otherwise in the context, it should be understood as "two or more".
[0032] The names of the messages or information exchanged between multiple devices in the embodiments of this disclosure are only for illustrative purposes and are not used to limit the scope of these messages or information.
[0033] Refer to Figures 1 - 4 , a double-sided rib jacquard circular knitting machine, including a frame 1 and a yarn rack mechanism 2 arranged on the frame 1;
[0034] The yarn rack mechanism 2 includes a receiving disk 21 and a bracket assembly 22. The receiving disk 21 is located above the center of the frame 1. A plurality of bracket assemblies 22 are provided and are evenly distributed along the circumferential direction of the receiving disk 21. The bracket assembly 22 includes a support plate 221, an adjustment part 222, and a movable plate 223. The adjustment part 222 includes a sleeve 2221 and a rotating shaft 2222. One end of the support plate 221 is fixedly installed on the outer periphery of the receiving disk 21, and the other end is fixedly connected to the sleeve 2221. The rotating shaft 2222 is movably installed inside the sleeve 2221;
[0035] The sleeve 2221 is provided with an opening 22211. One end of the movable plate 223 passes through the opening 22211 and is fixedly connected to the rotating shaft 2222;
[0036] A groove 2231 is provided at one end of the movable plate 223 away from the rotating shaft 2222. A plurality of yarn supporting frames 3 are provided, and each yarn supporting frame 3 is correspondingly arranged in each groove 2231, so that the groove 2231 and the yarn supporting frame 3 form a detachable structure, which can facilitate the installation or disassembly of the yarn supporting frame 3, realize the quick and convenient replacement of the yarn feeder, and both the groove 2231 and the yarn supporting frame 3 are set as arc-shaped structures, which improves the stability during the installation of the yarn supporting frame 3, avoids the shaking of the yarn feeder during the operation of the circular knitting machine, and also improves the production efficiency of the circular knitting machine. When the movable plate 223 rotates along the length direction of the opening 22211 in cooperation with the rotating shaft 2222, the angle of the yarn supporting frame 3 changes, realizing the adjustment of the height of the yarn supporting frame 3, and at the same time, the tension of the yarn can be adjusted, improving the knitting effect of the woven fabric, and greatly improving the practicability of the circular knitting machine.
[0037] Based on the above structure, through the structural setting of the adjusting part 222, when the movable plate 223 rotates along the length direction of the opening 22211 with the cooperation of the rotating shaft 2222, the angle of the yarn support frame 3 changes, and the height of the yarn support frame 3 can be adjusted, so that it is convenient for workers of different heights to repair the yarn feeder on the yarn support frame 3, reducing the safety hazards during maintenance, and the change of the angle and height of the yarn support frame 3 can adjust the tension of the yarn, improve the knitting effect of the weaving, and also improve the practicability of the knitting circular machine. In addition, since a groove 2231 is provided on the end of the movable plate 223 away from the rotating shaft 2222, the yarn support frame 3 can be adjusted. By arranging each yarn support frame 3 in each groove 2231 accordingly, the groove 2231 and the yarn support frame 3 form a detachable structure, which can facilitate the installation or disassembly of the yarn support frame 3 and realize quick and convenient replacement of the yarn feeder. Since the groove 2231 and the yarn support frame 3 are both arranged in an arc structure, when the yarn support frame 3 is located at the groove 2231, the stability of the yarn support frame 3 during installation can be improved, and the yarn feeder can be prevented from shaking when the circular knitting machine is working, so as to ensure the safety of the staff. This design is conducive to optimizing the operating steps of the staff for repairing or replacing the yarn during production, thereby effectively improving the working efficiency of the circular knitting machine and the practicability of the circular knitting machine.
[0038] In one embodiment, referring to Figure 1 and Figure 4 A support frame 23 is provided on the side of the receiving disc 21 close to the frame 1, and a fixing seat 231 is provided at the bottom of the support frame 23. The creel mechanism 2 is connected to the frame 1 through the fixing seat 231. When the inside of the circular knitting machine needs to be inspected, the creel mechanism 2 can be installed and disassembled through the fixing seat 231, and the stability of the creel mechanism 2 during installation is improved through the support frame 23, so as to avoid shaking when the circular knitting machine is working and reduce safety hazards.
[0039] In one embodiment, referring to Figure 1 , Figure 2 and Figure 5, three fixing brackets 11 are evenly arranged around the fuselage of the frame 1. One end of the three fixing brackets 11 away from the frame 1 is in contact with the ground. When the yarn frame mechanism 2 is placed on the frame 1, the pressure received by the frame 1 can be divided and pressed onto the ground through the fixing brackets 11, reducing the probability of the frame 1 being damaged due to stress. Two protective doors 12 are arranged between adjacent fixing brackets 11. The two protective doors 12 are used to seal and block the passage between two adjacent fixing brackets 11, which can isolate the internal drawing and winding mechanism of the circular knitting machine from the outside world and reduce the impact of external dust on the internal drawing and winding mechanism of the circular knitting machine. A connecting component 13 for locking the two protective doors 12 is arranged on two adjacent protective doors 12. The connecting component 13 includes a plugging rod 131, a first lock block 132 and a second lock block 133. The first lock block 132 and the second lock block 133 are respectively arranged on the two protective doors 12. A first plugging hole 1321 is arranged on the first lock block 132, and a second plugging hole 1331 is arranged on the second lock block 133. The plugging rod 131 is plugged in the first plugging hole 1321 and the second plugging hole 1331, so that the protective door 12 can be locked and fixed when it is closed, preventing the protective door 12 from being accidentally opened. A plurality of observation holes 121 are arranged on the protective door 12, and transparent covers 1211 are installed in the observation holes 121. When all the protective doors 12 are closed and locked, the staff can observe the internal working conditions of the circular knitting machine through the transparent covers 1211.
[0040] In the description of the present disclosure, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present disclosure.
[0041] Those skilled in the art should understand that the above embodiments are only for clearly explaining the present disclosure, rather than limiting the scope of the present disclosure. For those skilled in the art, other changes or modifications can be made on the basis of the above disclosure, and these changes or modifications are still within the scope of the present disclosure.
Claims
1. A double-sided rib jacquard knitting circular machine, characterized in that: It comprises a frame (1) and a creel mechanism (2) arranged on the frame (1); The yarn rack mechanism (2) comprises a receiving disc (21) and a bracket assembly (22), wherein the receiving disc (21) is located above the center of the frame (1), and the bracket assembly (22) is provided with a plurality of brackets evenly distributed along the circumferential direction of the receiving disc (21), and the bracket assembly (22) comprises a support plate (221), an adjustment portion (222) and a movable plate (223), wherein one end of the support plate (221) is connected to the receiving disc (21), and the other end is connected to the adjustment portion (222), and the movable plate (223) is rotatably arranged on the adjustment portion (222); A yarn support frame (3) is arranged on the movable plate (223), and when the movable plate (223) rotates with the cooperation of the adjusting part (222), the angle of the yarn support frame (3) changes.
2. The double-sided rib jacquard circular knitting machine according to claim 1, characterized in that: The adjusting portion (222) comprises a sleeve (2221) and a rotating shaft (2222); the supporting plate (221) is connected to the sleeve (2221); and the rotating shaft (2222) is movably installed inside the sleeve (2221); The sleeve (2221) is provided with an opening (22211), and one end of the movable plate (223) passes through the opening (22211) and is fixedly connected to the rotating shaft (2222).
3. The double-sided rib jacquard circular knitting machine according to claim 2, characterized in that: A groove (2231) is provided on one end of the movable plate (223) away from the rotating shaft (2222), and a plurality of the yarn support frames (3) are provided, and each of the yarn support frames (3) is correspondingly arranged in each of the grooves (2231).
4. The double-sided rib jacquard knitting circular machine according to claim 3, characterized in that: The groove (2231) and the yarn support frame (3) are both configured as arc-shaped structures.
5. The double-sided rib jacquard circular knitting machine according to claim 1, characterized in that: A support frame (23) is arranged on one side of the receiving disc (21) close to the frame (1), and a fixing seat (231) is arranged at the bottom of the support frame (23). The yarn frame mechanism (2) is connected to the frame (1) via the fixing seat (231).
6. The double-sided rib jacquard circular knitting machine according to claim 1, characterized in that: A plurality of fixing frames (11) are evenly arranged around the body of the frame (1), and the ends of the fixing frames (11) away from the frame (1) are in contact with the ground.
7. The double-sided rib jacquard circular knitting machine according to claim 6, characterized in that: Two protective doors (12) are arranged between adjacent fixing frames (11).
8. The double-sided rib jacquard circular knitting machine according to claim 7, characterized in that: The protective door (12) is provided with a plurality of observation holes (121), and a transparent cover plate (1211) is installed in each of the observation holes (121).
9. The double-sided rib jacquard circular knitting machine according to claim 7, characterized in that: A connecting assembly (13) is provided on two adjacent protective doors (12), and the connecting assembly (13) comprises a plug-in rod (131), a first locking block (132) and a second locking block (133). The first locking block (132) and the second locking block (133) are respectively provided on the two protective doors (12). The first locking block (132) is provided with a first plug-in hole (1321), and the second locking block (133) is provided with a second plug-in hole (1331). The plug-in rod (131) is plugged into the first plug-in hole (1321) and the second plug-in hole (1331).