Circular knitting machine with adjustable creel
By setting a groove on the yarn rod of the knitting machine and meshing with the driving gear, and adjusting the yarn size with the gear transmission, the problem of fixing the yarn size in the prior art is solved, which improves production efficiency and saves production space.
Patent Information
- Application Number
- CN202421807086.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The yarn size of the existing knitting round machines is fixed and cannot be adjusted according to the needs of different knitted products, resulting in enterprises needing to stock up on multiple sizes of yarns, occupying production space, increasing downtime, and reducing production efficiency.
A knitting circular machine with adjustable yarn is designed, and the size of the yarn is adjusted by providing a groove on the yarn rod and meshing with the drive gear, using gear transmission to enable the yarn rod to move along the opening.
Adjusting the hierarchy size through gear transmission avoids the need for enterprises to reserve hierarchy of multiple sizes, saves production space, reduces downtime when replacing hierarchy, and improves production efficiency.
Smart Images

Figure CN222908232U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of circular knitting machines, and particularly to a circular knitting machine with an adjustable yarn carrier. Background Art
[0002] A circular knitting machine is a large-scale production device used in the knitting industry. The yarn carrier on the circular knitting machine is a device for storing and supplying yarn, and is an indispensable part of the knitting process. During production, different knitting products may require different types and specifications of yarn, thus requiring different sizes of yarn carriers for cooperation. However, the sizes of existing yarn carriers are fixed and cannot be adjusted. Enterprises need to be equipped with different sizes of yarn carriers for replacement. Multiple sizes of yarn carriers will occupy the production space of the enterprise, and the downtime during production will increase when replacing the yarn carrier, thereby reducing the overall production efficiency. Summary of the Utility Model
[0003] The purpose of the present utility model is to provide a circular knitting machine with an adjustable yarn carrier to solve the above problems.
[0004] The technical solution of the present disclosure is implemented as follows:[[]]
[0005] The present disclosure provides a circular knitting machine with an adjustable yarn carrier, including a frame, a large disk base, and a pedestal. The large disk base is arranged on the frame. The large disk base is provided with several brackets and is connected to the pedestal. A rod member is arranged on the bracket, and a yarn supply assembly is connected to the top of the rod member.
[0006] The yarn supply assembly includes a base, a first carrier disk, a second carrier disk, yarn carrier rods, and a driving gear. The base is arranged within the placement area formed by several support members. Both the first carrier disk and the second carrier disk are arranged on the base. The first carrier disk is located within the second carrier disk. The first carrier disk has several evenly distributed openings, and one end of the opening extends to the outside of the second carrier disk. Several yarn carrier rods are arranged and are respectively movably arranged on the openings.
[0007] Several tooth grooves are arranged at one side of the yarn carrier rod at intervals. A placement groove is provided in the inner ring of the second carrier disk, and a gear disk is arranged in the placement groove. The driving gear is rotatably arranged on the base. The tooth part of the driving gear meshes with the tooth grooves, and the other part meshes with the gear disk.
[0008] When one set of driving gears rotates, under the cooperation of the gear disk, the remaining driving gears rotate synchronously. Through the cooperation of the tooth grooves and the driving gears, the yarn carrier rods can move relative to each other along the openings.
[0009] A groove for placing a yarn coil bracket is arranged on the yarn carrier rod.
[0010] In one embodiment, it further includes a spraying assembly, which includes a water mist nozzle and a water tank. A flow groove is provided on the pedestal, and a water inlet interface is provided on the pedestal. One end of the water inlet interface is communicated with the flow groove. The water tank is arranged on the frame, and the water tank is connected to the water inlet interface through a pipeline;
[0011] The water mist nozzle is arranged on the pedestal, and the output end of the water mist nozzle faces the yarn rack rod.
[0012] In one embodiment, the yarn feeding assembly further includes a driving motor, which is arranged at the bottom of the base, and a shaft rod is installed at the output end of the driving motor through a coupling;
[0013] One end of the shaft rod passes through the base and is connected to one set of driving gears.
[0014] In one embodiment, a receiving groove is provided on one side of the groove, and a supporting component is arranged in the receiving groove. The supporting component includes an elastic member and a clamping plate. One end of the elastic member is connected to the inner wall of the receiving groove, and the other end is connected to the clamping plate;
[0015] When the yarn coil bracket is located in the groove, the clamping plate abuts against the outer periphery of the yarn coil bracket.
[0016] In one embodiment, the support rod component includes a fixed seat and a movable frame. The fixed seat is arranged on the frame, and a sliding groove is provided on the fixed seat. One end of the movable frame is movably arranged in the sliding groove, and the other end of the movable frame is connected to the base;
[0017] By moving the movable frame in the sliding groove, the position of the base changes synchronously.
[0018] In one embodiment, the support rod component further includes a plug pin. The fixed seat is provided with a through hole penetrating into the sliding groove, and the movable frame has mounting holes, and several mounting holes are uniformly distributed along the length direction of the movable frame;
[0019] When the through hole is aligned with one set of mounting holes, the plug pin is passed through the through hole and the mounting holes.
[0020] In one embodiment, several water mist nozzles are provided and are uniformly distributed on the pedestal.
[0021] The advantages or beneficial effects in the above technical solutions at least include:
[0022] The present disclosure relates to a circular knitting machine with an adjustable yarn carrier. By movably arranging the yarn carrier rod on the opening, since a tooth groove meshing with a driving gear is provided on one side of the yarn carrier rod, and the driving gear also meshes with a gear disk on a second bearing disk, when one set of driving gears rotates, it will drive the gear disk to rotate, thereby causing the gear disk to drive the remaining driving gears to rotate, so that the remaining yarn carrier rods move along the rotation direction of the driving gears. As the yarn carrier rods move, the overall size of the yarn carrier is adjusted. The adjustment of the yarn carrier is achieved through gear transmission, avoiding the need for enterprises to stock yarn carriers of different sizes and solving the problem that the existing yarn carrier has a fixed size and cannot be adjusted according to different knitting products. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings illustrate exemplary embodiments of the present disclosure and, together with the description thereof, are used to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are included in this specification and form a part of this specification.
[0024] Figure 1 shows a structural schematic diagram of a perspective view of the circular knitting machine according to an embodiment of the present disclosure;
[0025] Figure 2 shows a structural schematic diagram of the yarn supply assembly according to an embodiment of the present disclosure;
[0026] Figure 3 shows an embodiment of the present disclosure Figure 2 magnified schematic diagram at A;
[0027] Figure 4 shows a sectional structural schematic diagram of the pedestal according to an embodiment of the present disclosure;
[0028] Figure 5 shows a sectional structural schematic diagram of the yarn carrier rod according to an embodiment of the present disclosure;
[0029] Figure 6 shows a partial structural schematic diagram of the circular knitting machine according to an embodiment of the present disclosure;
[0030] Reference numerals: 1, frame; 11, large disk base; 12, pedestal; 121, flow groove; 122, water inlet interface; 13, bracket;
[0031] 2, support rod assembly; 21, fixed seat; 211, chute; 212, through hole; 22, movable frame; 221, mounting hole; 23, pin;
[0032] 3. Yarn feeding assembly; 31. Base; 32. First carrier plate; 321. Opening; 33. Second carrier plate; 331. Placing groove; 332. Gear plate; 34. Yarn rack rod; 341. Tooth groove; 342. Groove; 3421. Accommodating groove; 35. Driving gear; 36. Driving motor; 361. Shaft rod;
[0033] 4. Spraying assembly; 41. Water mist nozzle; 42. Water tank;
[0034] 5. Support component; 51. Elastic member; 52. Clamping plate; 521. Protection pad. Detailed implementation manners
[0035] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0036] It should be noted that, without conflict, the implementation manners and features in the implementation manners of the present disclosure can be combined with each other. The present disclosure will be described in detail below with reference to the drawings and in combination with the implementation manners.
[0037] It should be understood that the term "including" and its variants used herein are open-ended, that is, "including but not limited to". The term "based on" is "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". The relevant definitions of other terms will be given in the following description. It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence relationship of the functions performed by these devices, modules or units.
[0038] It should be noted that the modifications of "one" and "several" mentioned in the present disclosure are illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly stated in the context, it should be understood as "one or more".
[0039] The names of the messages or information exchanged between multiple devices in the implementation manners of the present disclosure are only for illustrative purposes and are not used to limit the scope of these messages or information.
[0040] Refer to Figures 1-6, A circular knitting machine with an adjustable yarn rack, comprising a frame 1, a large plate base 11 and a pedestal 12. The large plate base 11 is arranged on the frame 1. The large plate base 11 is provided with several brackets 13 and is connected to the pedestal 12. A rod component 2 is arranged on the bracket 13. The top of the rod component 2 is connected with a yarn supply component 3, and several rod components 2 support the yarn supply component 3;
[0041] The yarn supply component 3 includes a base 31, a first carrier plate 32, a second carrier plate 33, a yarn rack rod 34 and a driving gear 35. The base 31 is arranged within the placement area formed by several support components 5. Both the first carrier plate 32 and the second carrier plate 33 are arranged on the base 31. The first carrier plate 32 is located within the second carrier plate 33. The first carrier plate 32 has several evenly distributed openings 321. One end of the opening 321 extends to the outside of the second carrier plate 33. Several yarn rack rods 34 are respectively movably arranged on the openings 321. The width of the opening 321 is greater than the width of the yarn rack rod 34. The yarn rack rod 34 is supported by the first carrier plate 32 and the second carrier plate 33 during movement;
[0042] Several tooth grooves 341 are arranged at one side of the yarn rack rod 34 at intervals. A placement groove 331 is arranged in the inner ring of the second carrier plate 33. A gear disk 332 is arranged in the placement groove 331. The driving gear 35 is rotatably arranged on the base 31. The tooth part of the driving gear 35 meshes with the tooth grooves 341, and the other part meshes with the gear disk 332, so as to realize the movement of the yarn rack rod 34 in a gear transmission manner;
[0043] When one group of driving gears 35 rotates, with the cooperation of the gear disk 332, the rest of the driving gears 35 rotate synchronously. With the cooperation of the tooth grooves 341 and the driving gears 35, the yarn rack rod 34 can move relatively along the opening 321, and the synchronous movement of several yarn rack rods 34 is realized through the cooperation of the gear disk 332 and the driving gears 35;
[0044] A groove 342 for placing a yarn loop bracket is arranged on the yarn rack rod 34. The arrangement of the groove 342 is used to carry the yarn loop bracket.
[0045] Based on the above structure, since the driving gear 35 meshes with the tooth groove 341 provided on the yarn rack rod 34, when the driving gear 35 rotates, the yarn rack rod 34 moves along the rotation direction of the driving gear 35 under the cooperation of the tooth groove 341, so that the yarn rack rod 34 extends or retracts. Moreover, since a part of the driving gear 35 meshes with the gear disk 332 located in the second bearing disk 33, when one set of driving gears 35 rotates and drives the gear disk 332 to rotate, the gear disk 332 will drive the remaining driving gears 35 to rotate, causing the remaining yarn rack rods 34 to move, thereby changing the overall size of the yarn rack and facilitating the adjustment of the yarn rack size according to the actual situation. By changing the position of the yarn rack rod 34 through the gear transmission method, it is avoided that enterprises need to equip yarn racks of different sizes, resulting in space accumulation, and the problem that the existing circular knitting machine cannot adjust the size of the yarn rack according to the actual situation is solved.
[0046] In one of the embodiments, referring to Figure 1 , Figure 4 and Figure 6 , it further includes a spraying assembly 4. The spraying assembly 4 includes a water mist nozzle 41 and a water tank 42. A flow groove 121 is provided on the pedestal 12, and a water inlet interface 122 is provided on the pedestal 12. One end of the water inlet interface 122 is communicated with the flow groove 121. The water tank 42 is arranged on the frame 1. The water tank 42 is connected to the water inlet interface 122 through a pipeline, and the water tank 42 is connected to an external water source. A pressurizing component is arranged in the water tank 42;
[0047] The water mist nozzle 41 is arranged on the pedestal 12. Several water mist nozzles 41 are arranged and evenly distributed on the pedestal 12. The liquid in the water tank 42 enters the pedestal 12 through the water inlet interface 122 and is sprayed out through the water mist nozzle 41, thereby increasing the humidity of the air. The arrangement of several water mist nozzles 41 can increase the water mist area and can cover the circular knitting machine. The output end of the water mist nozzle 41 faces the yarn rack rod 34, and there is yarn on the yarn rack rod 34. By contacting the water mist with the yarn, the dryness of the yarn is reduced, and it is avoided that the dryness of the yarn causes static electricity during the processing of the circular knitting machine, thereby affecting the product quality of the fabric.
[0048] In one of the embodiments, referring to Figure 1 , Figure 2 , Figure 3 and Figure 6, the yarn supply assembly 3 further includes a driving motor 36. The driving motor 36 is arranged at the bottom of the base 31. The output end of the driving motor 36 is installed with a shaft rod 361 through a coupling. The driving motor 36 is a servo driving motor in the prior art, which provides power for the rotation of the shaft rod 361. One end of the shaft rod 361 passes through the base 31 and is connected to one set of driving gears 35. By connecting the shaft rod 361 with the driving gears 35, when the shaft rod 361 rotates, the driving gears 35 are driven to rotate. By adjusting the rotation direction of the driving motor 36, the telescopic movement of the yarn rack rod 34 is realized.
[0049] In one implementation, referring to Figure 1 , Figure 2 and Figure 5 , a receiving groove 3421 is arranged on one side of the groove 342. A supporting component 5 is arranged in the receiving groove 3421. The supporting component 5 includes an elastic component 51 and a clamping plate 52. One end of the elastic component 51 is connected to the inner wall of the receiving groove 3421, and the other end is connected to the clamping plate 52. The elastic component 51 is a telescopic spring, a compression spring or a torsion spring in the prior art. When the yarn coil bracket is located in the groove 342, the clamping plate 52 abuts against the outer circumference of the yarn coil bracket. Since the sizes of different-sized yarn coil brackets are different, the clamping plate 52 in the supporting component 5 abuts against the yarn coil bracket, so that the fixing of the yarn coil bracket can be realized. And because the clamping plate 52 is connected to the elastic component 51, the position of the clamping plate 52 can be adjusted according to the thickness of the yarn coil bracket.
[0050] In one implementation, referring to Figure 1 , Figure 2 and Figure 6 , the support rod component 2 includes a fixed seat 21, a movable frame 22 and a bolt 23. The fixed seat 21 is arranged on the frame 1. The fixed seat 21 has a sliding groove 211. One end of the movable frame 22 is movably arranged in the sliding groove 211, and the other end of the movable frame 22 is connected to the base 31. The overall height of the support rod component 2 is composed of the part of the movable frame 22 located in the sliding groove 211 and the height of the fixed seat 21. By moving the movable frame 22 in the sliding groove 211, the position of the base 31 changes synchronously. By changing the position of the base 31, the distance between the yarn and the large disc seat 11 is changed, so as to adjust the tension of the yarn during movement, so as to be applicable to different types of yarns;
[0051] The fixed seat 21 is provided with a through hole 212 penetrating into the sliding groove 211. The movable frame 22 has mounting holes 221. There are several mounting holes 221, which are evenly distributed along the length direction of the movable frame 22. When the through hole 212 is aligned with a set of mounting holes 221, the pin 23 is passed through the through hole 212 and the mounting hole 221. The fixed seat 21 and the movable frame 22 are supported by the pin 23, and the pin 23 limits the movable frame 22 to prevent the movable frame 22 from shaking during movement, thereby improving the stability of the yarn feeding assembly 3 during operation.
[0052] In one embodiment, referring to Figure 1 、 Figure 2 and Figure 5 , a protective pad 521 is provided on the side of the engaging plate 52 away from the elastic member 51. The protective pad 521 is made of rubber material. When the engaging plate 52 approaches the yarn bobbin bracket, the protective pad 521 abuts against its outer peripheral surface, thereby preventing the engaging plate 52 from wearing the outer peripheral surface of the yarn bobbin bracket and avoiding increasing the friction when contacting the yarn bobbin bracket.
[0053] In the description of the present disclosure, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure.
[0054] Those skilled in the art should understand that the above embodiments are only for clearly illustrating the present disclosure, rather than limiting the scope of the present disclosure. For those skilled in the art, other changes or modifications can be made on the basis of the above disclosure, and these changes or modifications are still within the scope of the present disclosure.
Claims
1. A circular knitting machine with an adjustable creel, comprising a frame, a large disc seat and a pedestal, wherein the large disc seat is arranged on the frame, the large disc seat is provided with a plurality of brackets and connected to the pedestal, and characterized in that: The support is provided with a support rod component, and the top of the support rod component is connected with a yarn supply assembly; The yarn supply assembly includes a base, a first carrier plate, a second carrier plate, a creel rod and a driving gear. The base is arranged in a placement area formed by a plurality of supporting components. The first carrier plate and the second carrier plate are both arranged on the base. The first carrier plate is located inside the second carrier plate. The first carrier plate has a plurality of evenly distributed openings, one end of the opening extends to the outside of the second carrier plate. The creel rod is provided with a plurality of creels and is movably arranged on the openings respectively. A plurality of tooth grooves are arranged at intervals on one side of the creel rod, a placement groove is arranged in the inner ring of the second bearing plate, a gear plate is arranged in the placement groove, the driving gear is rotatably arranged on the base, a tooth part of the driving gear is meshed with the tooth groove, and another part is meshed with the gear plate; When one group of the driving gears rotates, the remaining driving gears rotate synchronously with the cooperation of the gear plate, and the creel rod is capable of relatively moving along the opening through the cooperation of the tooth grooves and the driving gears; The yarn rack rod is provided with a groove for accommodating the yarn coil bracket.
2. The circular knitting machine with adjustable creel according to claim 1, characterized in that: It also includes a spray assembly, which includes a water mist nozzle and a water tank. The base is provided with a flow groove, and the base is provided with a water inlet interface, one end of the water inlet interface is connected to the flow groove, and the water tank is provided on the frame, and the water tank is connected to the water inlet interface through a pipeline; The water mist nozzle is arranged on the pedestal, and the output end of the water mist nozzle faces the creel rod.
3. The circular knitting machine with adjustable creel according to claim 1, characterized in that: The yarn supply assembly further comprises a driving motor, which is arranged at the bottom of the base, and an output end of the driving motor is provided with a shaft through a coupling; One end of the shaft passes through the base and is connected to one set of the driving gears.
4. The circular knitting machine with adjustable creel according to claim 1, characterized in that: A receiving groove is provided on one side of the groove, a supporting component is provided in the receiving groove, and the supporting component includes an elastic component and a clamping plate, one end of the elastic component is connected to the inner wall of the receiving groove, and the other end is connected to the clamping plate; When the yarn coil bracket is located in the groove, the clamping plate abuts against the outer periphery of the yarn coil bracket.
5. The circular knitting machine with adjustable creel according to claim 1, characterized in that: The support rod component includes a fixed seat and a movable frame, wherein the fixed seat is arranged on the frame, and the fixed seat has a slide groove, one end of the movable frame is movably arranged in the slide groove, and the other end of the movable frame is connected to the base; The movable frame moves in the slide slot, so that the position of the base changes synchronously.
6. The circular knitting machine with adjustable creel according to claim 5, characterized in that: The support rod component also includes a latch pin, the fixing seat is provided with a through hole penetrating into the slide slot, the movable frame has a mounting hole, and the mounting holes are provided in plurality and evenly distributed along the length direction of the movable frame; When the through hole is aligned with one group of the mounting holes, the latch is passed through the through hole and the mounting holes.
7. The circular knitting machine with adjustable creel according to claim 2, characterized in that: The water mist nozzles are provided in plurality and are evenly distributed on the pedestal.
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