Dip dyeing device for polyester yarn processing

Abstract

The utility model discloses a dip dyeing device for polyester yarn processing, and relates to the technical field of polyester yarn dip dyeing. Bottom frames are fixed to the two sides of the bottom face of the box body, an adjusting unit is arranged on the rear side face of the box body, a fixing shaft is installed in the adjusting unit, the bottom end of the fixing shaft is connected with the middle of the top face of a chassis, mounting grooves are evenly formed in the surface of the chassis, and a mounting base is fixed to the bottom face of a placing rod. The mounting seat is correspondingly inserted into the mounting groove; the dip dyeing device for polyester yarn processing further comprises a controller, the controller is arranged on the left side face of the box body, according to the dip dyeing device for polyester yarn processing, the main motor is started to drive polyester yarn connected with the containing rod in a sleeving mode to rotate, so that the polyester yarn makes full contact with dye liquor in the box body, and then the dip dyeing efficiency is effectively improved; meanwhile, the heating pipe is matched with the fan, so that the dye liquor attached to the surface of the polyester yarn can be quickly removed.

Description

Technical Field

[0001] The utility model relates to the technical field of polyester filament dyeing, in particular to a dyeing device for processing polyester filaments. Background Technique

[0002] The characteristics of polyester filaments are that they can withstand chemical substances and frequent washing, reducing the phenomenon of clothing fading and decolorization. Therefore, hotel uniforms, stone-washed blue denim clothes, sportswear or children's clothing are all made of polyester filaments. Relatively speaking, polyester filaments are tougher than rayon. When embroidering, the machine runs at high speed, and the tough polyester thread can also withstand greater tension; moreover, its fire resistance is extremely high; even if the clothing is close to the flame, it is not easy to catch fire. During the processing of polyester filaments, it is necessary to immerse them in the dye liquor for dyeing treatment. At present, most of the adopted dyeing devices are directly placed inside the box body, which results in limited contact between the dye liquor and the polyester filaments, thus affecting the effect and efficiency of dyeing. For this reason, we propose a dyeing device for processing polyester filaments. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the existing defects, and provide a dyeing device for processing polyester filaments. Start the main motor to drive the polyester filaments sleeved outside the placing rod to rotate, so that the polyester filaments are in full contact with the dye liquor inside the box body, thereby effectively improving the efficiency of dyeing. At the same time, the heating tube and the blower can quickly remove the dye liquor attached to the surface of the polyester filaments, and can effectively solve the problems in the background technique.

[0004] To achieve the above object, the utility model provides the following technical solution: A dyeing device for processing polyester filaments, including a box body and a placing rod;

[0005] Box body: Both sides of the bottom surface are fixedly provided with bottom frames. An adjusting unit is arranged on the rear side surface of the box body. A fixed shaft is installed inside the adjusting unit. The bottom end of the fixed shaft is connected to the middle of the top surface of the chassis. Installation grooves are evenly formed on the surface of the chassis. An installation seat is fixedly provided on the bottom surface of the placing rod. The installation seat is correspondingly inserted into the installation groove;

[0006] Wherein, it further includes a controller, and the controller is arranged on the left side surface of the box body. The input end of the controller is electrically connected to the output end of an external power supply.

[0007] Insert the installation seat into the inside of the installation groove to fix the placing rod, which is convenient for placing polyester filament rolls of different specifications, and enables the polyester filaments to contact the dye liquor inside the box body to complete the dyeing process.

[0008] Further, the adjusting unit includes electric telescopic rods, a top plate, a main motor, a linear motor, a support plate and a coupling. There are two electric telescopic rods which are fixedly arranged on the rear side surface of the box body corresponding to the left and right. The top ends of the electric telescopic rods are connected to the bottom surface of the top plate. Linear motors are fixedly arranged on both sides of the bottom surface of the top plate. The bottom surface of the moving element seat of the linear motor is connected to one side of the top end of the support plate. The main motor is fixedly arranged on the top surface of the support plate. The bottom end of the output shaft of the main motor is connected to the top end of the coupling. The bottom end of the coupling is connected to the top end of the fixed shaft. The input ends of the electric telescopic rods, the main motor and the linear motor are electrically connected to the output end of the controller. The coupling is used to connect the main motor and the fixed shaft. The electric telescopic rods are started to drive the chassis into the interior of the box body. The main motor is started to drive the chassis to rotate so that the polyester filament rolls sleeved on the outer side of the placing rod are fully contacted with the dyeing solution, thereby improving the efficiency of polyester filament dyeing. At the same time, it is also convenient for personnel to disassemble and take the polyester filaments after the dyeing is completed.

[0009] Further, the adjusting unit further includes fastening bolts, connecting plates, locking grooves and pressing plates. The through hole in the middle of the pressing plate is slidably connected to the outer side of the fixed shaft. Connecting plates are arranged on both sides of the top surface of the pressing plate. Fastening bolts are threadedly connected to the screw holes in the middle of the connecting plates. The locking grooves are formed on the outer side surface of the fixed shaft. Through holes are evenly formed on the surface of the pressing plate. The fastening bolts are rotated and pressed into the interior of the locking grooves, thereby fixing the pressing plate on the top surface of the polyester filament roll to prevent the polyester filament roll from being affected by buoyancy during the dyeing process and affecting the dyeing.

[0010] Further, it further includes a frame, a blower and heating pipes. The frames are evenly fixed on the left and right side surfaces of the box body. The blower is installed inside the frame. There are two heating pipes which are respectively fixed on the left and right side surfaces inside the box body. The input ends of the blower and the heating pipes are electrically connected to the output end of the controller. The blower is placed inside the frame. The blower cooperates with the heating pipes to quickly remove the dyeing solution on the surface of the polyester filament roll after the dyeing is completed, thereby improving the efficiency of polyester filament dyeing.

[0011] Further, it further includes a motor and a stirring frame. The motor is fixed on the bottom surface of the box body. The output shaft of the motor is connected to the bottom surface of the stirring frame. The input end of the motor is electrically connected to the output end of the controller. The motor drives the stirring frame to stir the dyeing solution inside the box body, thereby preventing the dyeing solution inside the box body from precipitating and stratifying.

[0012] Further, it further includes a fixing frame and fixing bolts. The fixing frames are evenly fixed on the bottom surface of the chassis. Fixing bolts are threadedly connected to the shaft holes on the outer side surface of the fixing frame. The fixing bolts are rotated to insert into the fixing holes inside the mounting seat, thereby facilitating its disassembly and assembly.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The dipping device for processing polyester filaments of the present utility model has the following advantages:

[0014] 1. By starting the electric telescopic rod to drive the chassis into the interior of the box body, and starting the main motor to drive the chassis to rotate, the polyester filament rolls sleeved outside the placing rod can be fully contacted with the dyeing solution, so as to improve the efficiency of polyester filament dipping. At the same time, it is also convenient for personnel to disassemble and take the polyester filaments after dipping.

[0015] 2. By rotating the fastening bolt and pressing it into the locking groove, the pressing plate is fixed on the top surface of the polyester filament roll, so as to prevent the polyester filament roll from being affected by buoyancy during the dipping process. The provided fan and heating tube can quickly remove the dyeing solution on the surface of the polyester filament roll after dipping, so as to improve the efficiency of polyester filament dipping. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of the present utility model;

[0017] Figure 2 It is a schematic structural diagram of the interior of the box body of the present utility model;

[0018] Figure 3 It is a schematic structural diagram of the adjusting unit of the present utility model.

[0019] In the figure: 1 box body, 2 adjusting unit, 21 electric telescopic rod, 22 top plate, 23 main motor, 24 linear motor, 25 support plate, 26 coupling, 27 fastening bolt, 28 connecting plate, 29 locking groove, 210 pressing plate, 3 chassis, 4 fixed shaft, 5 chassis, 6 installation groove, 7 mounting seat, 8 placing rod, 9 frame, 10 fan, 11 heating tube, 12 motor, 13 stirring frame, 14 fixing frame, 15 fixing bolt, 16 controller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] Please refer to Figures 1-3 , this embodiment provides a technical solution: A dipping device for processing polyester filaments, including a box body 1 and a placing rod 8;

[0022] Box body 1: Bottom frames 3 are fixedly installed on both sides of the bottom surface. An adjusting unit 2 is provided on the rear side surface of the box body 1. A fixed shaft 4 is installed inside the adjusting unit 2. The bottom end of the fixed shaft 4 is connected to the middle of the top surface of the chassis 5. Mounting grooves 6 are evenly formed on the surface of the chassis 5. A mounting seat 7 is fixedly installed on the bottom surface of the placing rod 8. The mounting seat 7 is inserted into the mounting groove 6 correspondingly. The adjusting unit 2 includes an electric telescopic rod 21, a top plate 22, a main motor 23, a linear motor 24, a support plate 25 and a coupling 26. There are two electric telescopic rods 21 which are fixedly installed on the rear side surface of the box body 1 corresponding to the left and right. The top end of the electric telescopic rod 21 is connected to the bottom surface of the top plate 22. Linear motors 24 are fixedly installed on both sides of the bottom surface of the top plate 22. The bottom surface of the moving element seat of the linear motor 24 is connected to one side of the top end of the support plate 25. The main motor 23 is fixedly installed on the top surface of the support plate 25. The bottom end of the output shaft of the main motor 23 is connected to the top end of the coupling 26. The bottom end of the coupling 26 is connected to the top end of the fixed shaft 4. The input ends of the electric telescopic rod 21, the main motor 23 and the linear motor 24 are electrically connected to the output end of the controller 16. The coupling 26 is used to connect the main motor 23 and the fixed shaft 4. The electric telescopic rod 21 is started to drive the chassis 5 into the interior of the box body 1. The main motor 23 is started to drive the chassis 5 to rotate so that the polyester filament coil sleeved on the outer side of the placing rod 8 is fully contacted with the dye liquor, so as to improve the efficiency of polyester filament dyeing. At the same time, it is also convenient for personnel to disassemble and take the polyester filament after the dyeing is completed. The adjusting unit 2 further includes a fastening bolt 27, a connecting plate 28, a locking groove 29 and a pressing plate 210. The through hole in the middle of the pressing plate 210 is slidably connected to the outer side of the fixed shaft 4. Connecting plates 28 are provided on both sides of the top surface of the pressing plate 210. A fastening bolt 27 is threadedly connected to the screw hole in the middle of the connecting plate 28. The locking groove 29 is formed on the outer side surface of the fixed shaft 4. Through holes are evenly formed on the surface of the pressing plate 210. The fastening bolt 27 is rotated and pressed inside the locking groove 29, so as to fix the pressing plate 210 on the top surface of the polyester filament coil, so as to prevent the polyester filament coil from being affected by buoyancy during the dyeing process and affecting the dyeing;

[0023] Among them, it also includes a controller 16 which is arranged on the left side of the box body 1. The input end of the controller 16 is electrically connected to the output end of an external power supply. The mounting seat 7 is inserted into the interior of the mounting groove 6 to fix the placing rod 8, which facilitates the placement of polyester filament rolls of different specifications, enabling the polyester filaments to come into contact with the dye liquor inside the box body 1 to complete the dip dyeing process. It also includes a frame 9, a blower 10 and a heating pipe 11. The frame 9 is evenly fixed on the left and right side surfaces of the box body 1. The blower 10 is installed inside the frame 9. There are two heating pipes 11 which are respectively fixed on the left and right side surfaces inside the box body 1. The input ends of the blower 10 and the heating pipe 11 are electrically connected to the output end of the controller 16. The blower 10 is placed inside the frame 9. The blower 10 and the heating pipe 11 cooperate to quickly remove the dye liquor on the surface of the polyester filament roll after dip dyeing, so as to improve the efficiency of polyester filament dip dyeing. It also includes a motor 12 and a stirring frame 13. The motor 12 is fixed on the bottom surface of the box body 1. The output shaft of the motor 12 is connected to the bottom surface of the stirring frame 13. The input end of the motor 12 is electrically connected to the output end of the controller 16. The motor 12 drives the stirring frame 13 to stir the dye liquor inside the box body 1, thereby preventing the dye liquor inside the box body 1 from precipitating and stratifying. It also includes a fixing frame 14 and fixing bolts 15. The fixing frame 14 is evenly fixed on the bottom surface of the chassis 5. The fixing bolts 15 are threadedly connected to the shaft holes on the outer side surface of the fixing frame 14. Rotate the fixing bolts 15 to insert them into the fixing holes inside the mounting seat 7, thereby facilitating its disassembly and assembly.

[0024] The working principle of a dip dyeing device for polyester filament processing provided by the present utility model is as follows: First, use a coupling 26 to connect the output shaft of the main motor 23 to the top end of the fixed shaft 4. According to the specifications of the polyester filament roll, insert the mounting seat 7 at the bottom of the placing rod 8 into the interior of the mounting groove 6, rotate the fixing bolts 15 to insert them into the fixing holes inside the mounting seat 7 for fixation, and rotate the fastening bolt 27 to press it inside the locking groove 29, thereby fixing the pressing plate 210 on the top surface of the polyester filament roll to prevent the polyester filament roll from being affected by buoyancy during the dip dyeing process and affecting the dip dyeing. Start the electric telescopic rod 21 and the linear motor 24 to drive the chassis 5 into the interior of the box body 1. Start the main motor 23 to drive the chassis 5 to rotate so that the polyester filament roll sleeved on the outside of the placing rod 8 comes into full contact with the dye liquor, so as to improve the efficiency of polyester filament dip dyeing. After dip dyeing is completed, the chassis 5 rises. At the same time, the blower 10 and the heating pipe 11 cooperate to quickly remove the dye liquor on the surface of the polyester filament roll after dip dyeing. Finally, move the chassis 5 to the outside of the box body 1 to facilitate personnel to take it.

[0025] It should be noted that the controller 16 disclosed in the above embodiments is of model S7-200. The main motor 23 and the motor 12 can be freely configured according to the actual application scenarios. It is recommended to select a DC motor of model D180M-0250030C-E. The heating tube 11 can be selected as a heating tube of model DN4050, and the fan 10 can be selected as a fan of model W2E142-BB01-01. The controller 16 controls the operation of the electric telescopic rod 21, the main motor 23, the motor 12, the linear motor 24, the fan 10 and the heating tube 11 by using the commonly used methods in the prior art.

[0026] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A dyeing device for polyester yarn processing, characterized in that: It comprises a box body (1) and a placement rod (8); Box body (1): a bottom frame (3) is fixed on both sides of the bottom surface, an adjustment unit (2) is provided on the rear side surface of the box body (1), a fixed shaft (4) is installed inside the adjustment unit (2), the bottom end of the fixed shaft (4) is connected to the middle of the top surface of the chassis (5), the surface of the chassis (5) is evenly provided with mounting grooves (6), a mounting seat (7) is fixed on the bottom surface of the placement rod (8), and the mounting seat (7) is correspondingly plugged into the mounting groove (6); It also includes a controller (16), which is arranged on the left side of the box (1), and the input end of the controller (16) is electrically connected to the output end of an external power supply.

2. The dyeing device for polyester yarn processing according to claim 1, characterized in that: The adjustment unit (2) comprises an electric telescopic rod (21), a top plate (22), a main motor (23), a linear motor (24), a support plate (25) and a coupling (26); the electric telescopic rod (21) has two parts and is fixed to the rear side surface of the box body (1) on the left and right sides respectively; the top of the electric telescopic rod (21) is connected to the bottom surface of the top plate (22); the linear motor (24) is fixed to both sides of the bottom surface of the top plate (22); the bottom surface of the moving element seat of the linear motor (24) is connected to one side of the top of the support plate (25); the main motor (23) is fixed to the top surface of the support plate (25); the bottom end of the output shaft of the main motor (23) is connected to the top end of the coupling (26); the bottom end of the coupling (26) is connected to the top end of the fixed shaft (4); the input ends of the electric telescopic rod (21), the main motor (23) and the linear motor (24) are electrically connected to the output end of the controller (16).

3. The dyeing device for polyester yarn processing according to claim 1, characterized in that: The adjustment unit (2) also includes a fastening bolt (27), a connecting plate (28), a locking groove (29) and a pressure plate (210); a through hole in the middle of the pressure plate (210) is slidably connected to the outer side of the fixed shaft (4); connecting plates (28) are provided on both sides of the top surface of the pressure plate (210); a fastening bolt (27) is threadedly connected to the screw hole in the middle of the connecting plate (28); the locking groove (29) is provided on the outer side of the fixed shaft (4); and through holes are evenly provided on the surface of the pressure plate (210).

4. The dyeing device for polyester yarn processing according to claim 1, characterized in that: It also includes a frame (9), a fan (10) and a heating tube (11), wherein the frame (9) is evenly fixed on the left and right sides of the box body (1), the fan (10) is installed inside the frame (9), there are two heating tubes (11) which are respectively fixed on the left and right sides inside the box body (1), and the input ends of the fan (10) and the heating tube (11) are electrically connected to the output end of the controller (16).

5. The dyeing device for polyester yarn processing according to claim 1, characterized in that: It also includes a motor (12) and a stirring frame (13), wherein the motor (12) is fixed to the bottom surface of the box body (1), the output shaft of the motor (12) is connected to the bottom surface of the stirring frame (13), and the input end of the motor (12) is electrically connected to the output end of the controller (16).

6. The dyeing device for polyester yarn processing according to claim 1, characterized in that: It also includes a fixing frame (14) and fixing bolts (15), wherein the fixing frame (14) is evenly fixed on the bottom surface of the chassis (5), and the fixing bolts (15) are threadedly connected to the inner shaft holes of the outer side surfaces of the fixing frame (14).

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