Waste gas treatment device for refractory brick production furnace
By designing a waste gas treatment device for refractory brick production furnace kiln suitable for small processing plants, using multi-layer filter nets and heating to strengthen treatment technology, the problem of difficulty in handling waste gas in small processing plants is solved, and efficient and economical waste gas purification effect is achieved.
Patent Information
- Application Number
- CN202421977785.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The waste gas of the refractory brick production furnace contains sulfur dioxide, nitrogen oxides, particulate matter, fluoride, chloride and heavy metals. The existing equipment is large in size and is not suitable for use in small processing plants.
A waste gas treatment device for refractory brick production furnace kilns is designed, including a treatment shell, a purification mechanism and a reinforcement treatment mechanism. The purification mechanism adsorbs and purifies harmful substances in the exhaust gas through a filter designed in both transverse and longitudinal directions. The treatment mechanism heats the exhaust gas through a suction fan and a heating bend pipe, destroys the harmful substances, and further adsorption and purification through an electromagnet.
The convenience of waste gas treatment in small processing plants is achieved, the effective purification of waste gas is ensured, the volume of the treatment device is reduced, the cost is saved, and the goal of environmental protection is achieved.
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Figure CN222912409U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment for refractory brick production furnaces, and specifically relates to a waste gas treatment device for refractory brick production furnaces. Background Technique
[0002] The waste gas from refractory brick production furnaces mainly contains pollutants such as sulfur dioxide (SO2), nitrogen oxides (NOx), particulate matter, fluorides, chlorides, and heavy metals (such as Pb, Cd), etc. These pollutants mainly come from the following aspects:
[0003] SO2: It mainly comes from the combustion of sulfur and sulfides in fuels and raw materials, as well as the reduction and decomposition of sulfates.
[0004] NOx: It mainly comes from thermal NOx, that is, nitrogen in the air reacts with oxygen at high temperature during fuel combustion to generate NOx.
[0005] Particulate matter: It mainly comes from green body dust, fuel entrainment, and working condition inhalation.
[0006] Fluorides and chlorides: They mainly come from the decomposition of fluorine-containing and chlorine-containing minerals in the green body and glaze during high-temperature firing.
[0007] Heavy metals: They mainly come from heavy metals such as Pb and Cd contained in the green body glaze.
[0008] These waste gases discharged into the atmosphere will cause great pollution to the atmosphere, and the existing waste gas treatment devices have a relatively large volume, which is not convenient for small processing plants to treat waste gas. Therefore, improvement is needed. Content of the Utility Model
[0009] The purpose of the utility model is to provide a waste gas treatment device for refractory brick production furnaces to solve the problems raised in the above background technique.
[0010] To achieve the above purpose, the utility model provides the following technical solution: A waste gas treatment device for refractory brick production furnaces includes a treatment shell. A first louver strip is fixedly connected near the left side inside the treatment shell. A purification mechanism is installed on the right side of the first louver strip inside the treatment shell. A strengthening treatment mechanism is installed on the right side of the purification mechanism inside the treatment shell. A second louver strip is fixedly connected to the right side inside the treatment shell;
[0011] The purification mechanism includes a filter frame. The filter frame is inserted into the treatment shell near the left side. A hanging block is fixedly connected to the top of the filter frame. A second filter screen is fixedly connected to the left side inside the filter frame. A first filter screen is fixedly connected to the right side inside the filter frame.
[0012] Preferably, an insertion opening is provided at the top of the processing shell corresponding to the filter box, and an insertion slot is provided in the processing shell corresponding to the filter box. The filter box passes through the insertion opening and is inserted into the insertion slot.
[0013] Preferably, the first filter screen and the second filter screen are perpendicularly distributed, with the first filter screen in a longitudinal distribution and the second filter screen in a transverse distribution.
[0014] Preferably, the strengthening treatment mechanism includes a heating frame, which is fixedly connected to the right side of the filter box in the processing shell. A heating sheet is fixedly connected inside the heating frame, and a heating elbow is fixedly connected in the middle of the heating sheet. An electromagnet is fixedly connected to the right side of the processing shell at the heating frame, and a suction fan is fixedly connected to the right side of the processing shell at the electromagnet.
[0015] Preferably, the heating sheets are densely distributed at equal intervals inside the heating frame, and the heating sheets are made of copper sheets.
[0016] Preferably, the heating elbow is wound in a long strip shape in the middle of the heating sheet, and the heating elbow is provided with an inlet and an outlet, both of which penetrate through the front side of the processing shell.
[0017] Compared with the prior art, the present utility model provides a waste gas treatment device for a refractory brick production furnace, having the following beneficial effects:
[0018] 1. For this waste gas treatment device for a refractory brick production furnace, through the provided purification mechanism, the processing shell is small in volume, which is convenient for waste gas treatment in small processing plants. At the same time, for the filtration and processing, with the first filter screen and the second filter screen designed horizontally and vertically, it can fully adsorb and purify harmful substances in the waste gas. Meanwhile, the volume of the filter screen can be controlled, ensuring that the volume of the entire device will not be too large, further facilitating waste gas treatment in small processing plants. On the premise of achieving environmental protection, it can also save costs.
[0019] 2. For this waste gas treatment device for a refractory brick production furnace, through the provided strengthening treatment mechanism, the suction fan can quickly adsorb a large quantity of waste gas into the processing shell to ensure that the waste gas will not escape into the air due to slow processing speed. After being purified by the first filter screen and the second filter screen, at this time, the heat medium is connected to the heating elbow, and the heating elbow transfers heat to the heating sheet, ensuring that the waste gas can be heated at a high temperature after passing through the heating sheet, thereby destroying harmful substances in the waste gas and converting them into harmless or less toxic substances. Then, through the strong electromagnet, the substances in the waste gas are further adsorbed to ensure that a good purification effect can be achieved. At the same time, the volume of this structure is controllable, further ensuring that the volume of the treatment device is small to adapt to the use of small processing plants. Description of the Drawings
[0020] To more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings:
[0021] Figure 1 Schematic diagram of one side of the overall structure of the present utility model;
[0022] Figure 2 Schematic diagram of the purification mechanism and the strengthening treatment mechanism;
[0023] Figure 3 Schematic diagram of the cooperation of structures such as the insertion slot, insertion interface, and treatment shell;
[0024] Figure 4 Schematic diagram of the partial separation of the cooperation of the filter frame, the first filter screen, and the second filter screen;
[0025] Figure 5 Schematic diagram of the partial separation of the cooperation of the heating frame, the heating sheet, and the heating elbow.
[0026] In the figure: 1, treatment shell; 2, purification mechanism; 21, insertion slot; 22, insertion interface; 23, hanging block; 24, first filter screen; 25, second filter screen; 26, filter frame; 3, strengthening treatment mechanism; 31, heating frame; 32, heating elbow; 33, heating sheet; 34, electromagnet; 35, suction fan; 4, first louver strip; 5, second louver strip. Detailed implementation manners
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0028] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] The present utility model provides the following technical solutions:
[0030] Embodiment 1
[0031] Please refer to Figures 1-5 , an exhaust gas treatment device for a refractory brick production furnace, including a treatment shell 1, a first louver strip 4 is fixedly connected near the left side inside the treatment shell 1, a purification mechanism 2 is installed on the right side of the first louver strip 4 inside the treatment shell 1, a strengthening treatment mechanism 3 is installed on the right side of the purification mechanism 2 inside the treatment shell 1, and a second louver strip 5 is fixedly connected to the right side inside the treatment shell 1;
[0032] The purification mechanism 2 includes a filter frame 26, the filter frame 26 is inserted inside the treatment shell 1 near the left side, a hanging block 23 is fixedly connected to the top of the filter frame 26, a second filter screen 25 is fixedly connected to the left side inside the filter frame 26, and a first filter screen 24 is fixedly connected to the right side inside the filter frame 26. By setting the purification mechanism 2, the treatment shell 1 has a small volume, which can facilitate the exhaust gas treatment of small processing plants. At the same time, through the first filter screen 24 and the second filter screen 25 designed horizontally and vertically, the harmful substances in the exhaust gas can be fully adsorbed and purified. At the same time, the volume of the filter screen can be controlled, which can ensure that the volume of the whole device is not too large, and further facilitates the exhaust gas treatment of small processing plants. On the premise of realizing environmental protection, the cost can also be saved.
[0033] An insertion interface 22 is opened at the top of the treatment shell 1 corresponding to the filter frame 26, and an insertion slot 21 is opened inside the treatment shell 1 corresponding to the filter frame 26. The filter frame 26 passes through the insertion interface 22 and is inserted into the insertion slot 21.
[0034] The first filter screen 24 and the second filter screen 25 are perpendicularly distributed to each other, that is, the first filter screen 24 is longitudinally distributed, and the second filter screen 25 is horizontally distributed.
[0035] Embodiment 2
[0036] Please refer to Figures 1-5, and on the basis of the first embodiment, a further enhanced treatment mechanism 3 is obtained. The enhanced treatment mechanism 3 includes a heating frame 31. The heating frame 31 is fixedly connected to the right side of the filter frame 26 inside the treatment shell 1. A heating sheet 33 is fixedly connected inside the heating frame 31. A heating elbow 32 is fixedly connected in the middle of the heating sheet 33. On the right side of the heating frame 31 of the treatment shell 1, an electromagnet 34 is fixedly connected. On the right side of the electromagnet 34 of the treatment shell 1, a suction fan 35 is fixedly connected. Through the arranged enhanced treatment mechanism 3, the suction fan 35 can quickly adsorb a large number of waste gases into the treatment shell 1 to ensure that the waste gases will not escape into the air due to slow treatment speed. When purified by the first filter screen 24 and the second filter screen 25, at this time, the heat medium is connected to the heating elbow 32, and the heating elbow 32 transfers heat to the heating sheet 33, which can ensure that the waste gases can be heated at a high temperature after passing through the heating sheet 33, so as to destroy the harmful substances in the waste gases and thus be converted into harmless or less toxic substances. Then, through the strong electromagnet 34, the substances in the waste gases are further adsorbed to ensure that a good purification effect can be achieved. At the same time, the volume of this structure is controllable, which can further ensure that the volume of the treatment device is small to adapt to the use of small processing plants.
[0037] The heating sheets 33 are densely distributed at equal intervals inside the heating frame 31, and the heating sheets 33 are made of copper sheets.
[0038] The heating elbow 32 is wound in a long strip shape around the middle of the heating sheet 33. The heating elbow 32 is provided with an inlet and an outlet, and both the inlet and the outlet penetrate through the front side of the treatment shell 1.
[0039] In the actual operation process, when this device is used, the small volume of the treatment shell 1 can facilitate the waste gas treatment of small processing plants. At the same time, the first filter screen 24 and the second filter screen 25 designed horizontally and vertically can fully adsorb and purify the harmful substances in the waste gases. At the same time, the volume of the filter screen can be controlled to ensure that the volume of the whole device will not be too large, which further facilitates the waste gas treatment of small processing plants. On the premise of realizing environmental protection, the cost can also be saved.
[0040] The suction fan 35 can quickly adsorb a large number of waste gases into the treatment shell 1 to ensure that the waste gases will not escape into the air due to slow treatment speed. When purified by the first filter screen 24 and the second filter screen 25, at this time, the heat medium is connected to the heating elbow 32, and the heating elbow 32 transfers heat to the heating sheet 33, which can ensure that the waste gases can be heated at a high temperature after passing through the heating sheet 33, so as to destroy the harmful substances in the waste gases and thus be converted into harmless or less toxic substances. Then, through the strong electromagnet 34, the substances in the waste gases are further adsorbed to ensure that a good purification effect can be achieved. At the same time, the volume of this structure is controllable, which can further ensure that the volume of the treatment device is small to adapt to the use of small processing plants.
[0041] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent in such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.
Claims
1. A refractory brick production furnace waste gas treatment device, comprising a treatment shell (1), characterized in that: A first louver bar (4) is fixedly connected to the left side of the processing shell (1); a purification mechanism (2) is installed on the right side of the first louver bar (4) in the processing shell (1); a strengthening processing mechanism (3) is installed on the right side of the purification mechanism (2) in the processing shell (1); and a second louver bar (5) is fixedly connected to the right side of the processing shell (1); The purification mechanism (2) comprises a filter frame (26), the filter frame (26) being inserted into the processing shell (1) near the left side, a hanging block (23) being fixedly connected to the top of the filter frame (26), a second filter screen (25) being fixedly connected to the left side of the filter frame (26), and a first filter screen (24) being fixedly connected to the right side of the filter frame (26).
2. The refractory brick production furnace exhaust gas treatment device according to claim 1 is characterized in that: The top of the processing shell (1) is provided with an insertion interface (22) corresponding to the filter frame (26), and the inside of the processing shell (1) is provided with an insertion slot (21) corresponding to the filter frame (26); the filter frame (26) passes through the insertion interface (22) and is inserted into the insertion slot (21).
3. The refractory brick production furnace exhaust gas treatment device according to claim 1 is characterized in that: The first filter screen (24) and the second filter screen (25) are arranged perpendicularly to each other, and the first filter screen (24) is arranged longitudinally, while the second filter screen (25) is arranged transversely.
4. The refractory brick production furnace exhaust gas treatment device according to claim 1 is characterized in that: The enhanced processing mechanism (3) comprises a heating frame (31), the heating frame (31) being fixedly connected to the right side of the filter frame (26) in the processing shell (1), a heating plate (33) being fixedly connected in the heating frame (31), a heating elbow (32) being fixedly connected in the middle of the heating plate (33), an electromagnet (34) being fixedly connected to the processing shell (1) on the right side of the heating frame (31), and a suction fan (35) being fixedly connected to the processing shell (1) on the right side of the electromagnet (34).
5. The refractory brick production furnace exhaust gas treatment device according to claim 4 is characterized in that: The heating plates (33) are densely distributed at equal intervals in the heating frame (31), and the heating plates (33) are made of copper plates.
6. The refractory brick production furnace exhaust gas treatment device according to claim 4, characterized in that: The heating curved pipe (32) is in the shape of a long strip and is wound around the middle of the heating plate (33). The heating curved pipe (32) is provided with an inlet and an outlet, and both the inlet and the outlet pass through the front side of the processing shell (1).