Full-immersion corrosion test piece suspension device

By designing a fully immersion corrosion specimen suspension device, the problem of insufficient contact between metal specimens during aircraft maintenance is solved, the isolation between specimens and sufficient contact between test solutions is achieved, and the repetition and accuracy of experimental results are improved.

CN222913447UActive Publication Date: 2025-05-27CHINA ACAD OF CIVIL AVIATION SCI & TECH
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Patent Information

Application Number
CN202421419309.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-05-27
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

During aircraft maintenance, there is a lack of suitable metal specimen support devices, resulting in insufficient contact between the specimen and the test solution or contact between the specimen, affecting the experimental results.

Method used

A fully immersion corrosion specimen suspension device is designed, including mounting base plates, supporting upright plates, mounting side plates, mounting top plates, sliding partitions and suspension components. Through these components, the compartments are formed to ensure that the specimens are separated from each other and the limit movement of the sliding partitions is achieved through limit guide rails and limit sliders.

Benefits of technology

Physical isolation between metal specimens is achieved, ensuring full contact between the specimens and the test solution, improving the repetition and accuracy of the experimental results, simplifying operation and saving time and labor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a suspension device for a total immersion corrosion test piece, which relates to the technical field of suspension equipment and comprises a mounting bottom plate and support vertical plates, the support vertical plates are mounted at the top of the mounting bottom plate and are symmetrically distributed; the metal test piece hanging device has the advantages that the mounting bottom plate, the mounting side plates and the mounting top plate are arranged, the whole device is made of polytetrafluoroethylene materials, the structure is simple, operation is easy and convenient, time and labor are saved, and when metal test pieces of different specifications need to be hung, the sliding partition plate can be manually shifted to move towards one side, so that the metal test pieces can be hung conveniently. The motion trail of the sliding partition plate is limited through the limiting guide rails and the limiting sliding blocks till the needed position, the corresponding limiting sliding blocks are installed in a limited mode through cooperation of the positioning bolts and the installation grooves, the repeatability of the experiment result is improved, convenient and more accurate data are provided for the full-soaking corrosion performance test of the chemicals for aircraft maintenance, and the experiment efficiency is improved. And the liquid level of the soaking environment is monitored in real time through the liquid level sensor.
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Description

Technical Field

[0001] The utility model relates to the technical field of suspension equipment, in particular to a full-immersion corrosion specimen suspension device. Background Technique

[0002] At present, during the operation and maintenance stage of an aircraft, in order to achieve purposes such as disinfection and pest control, a variety of aircraft-specific chemicals such as disinfectants and insecticides are used. Some of these chemicals are corrosive to metals. Once corrosive deterioration occurs on the surface of the aircraft fuselage, it will affect the stability and safety of the aircraft. At the same time, if corrosion is not detected in time and protective and remedial measures are not taken, it will pose a hazard to the personal safety of passengers. Whether aircraft-specific chemicals can meet the airworthiness requirements usually requires a series of experiments, among which the corrosion experiment is an important link. According to the requirements in ASTM F 483 and MH / T 6059-2017 "Full-Immersion Corrosion Test Method for Chemicals Used in Aircraft Maintenance", in the full-immersion corrosion experiment, three parallel metal specimens need to be prepared for each group of experiments. At a specified temperature, these three weighed metal specimens are immersed in the test solution. When the metal specimens are immersed, it is advisable to use a glass or fluoroplastic support device to ensure that the specimens can be fully immersed and in free contact with the solution, while ensuring that the specimens can be separated from each other.

[0003] Since such a specimen support device is lacking in the market, during the experiment, it is necessary to build it by oneself with glass or fluoroplastic, which may cause insufficient contact between the specimen and the test solution or contact between the specimens, affecting the final experimental results.

[0004] Therefore, based on the above factors, there is an urgent need for a support that can be placed in a wide-mouth bottle with a stopper and can suspend 3 metal specimens at the same time to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a full-immersion corrosion specimen suspension device to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A full-immersion corrosion specimen suspension device, including a mounting base plate, and further including:

[0007] Support vertical plates, which are symmetrically installed on the top of the mounting base plate;

[0008] Mounting side plates, which are installed on one side of the support vertical plates;

[0009] Mounting top plates, which are installed on the top of the support vertical plates;

[0010] A sliding partition, which is slidably installed between the two support vertical plates and above the mounting base plate. Second round holes are equidistantly distributed inside the sliding partition;

[0011] The hanging components are installed on one side of the installation side plate close to the installation bottom plate and are equally spaced. The hanging components are used for hanging and placing the test pieces.

[0012] The technical effect of adopting the above further solution is that: the outer side of the sliding partition board is provided with equally spaced second round holes, and the outer side of the supporting vertical plate is provided with equally spaced first round holes, which is convenient for the test solution to mix and flow between the devices. Three compartments are formed by two supporting vertical plates, two sliding partition boards, the installation bottom plate, the installation side plate and the installation top plate. The supporting vertical plate and the sliding partition board are used to ensure physical isolation between the metal test pieces. The metal test pieces are separated from each other. The structure is simple, the operation is convenient, time and labor are saved. When it is necessary to hang metal test pieces of different specifications, the sliding partition board can be manually moved to one side. The movement track of the sliding partition board is limited by the limit guide rail and the limit slider until the required position. The corresponding limit slider is limited and installed through the cooperation of the positioning pin and the installation groove, which improves the repeatability of the test results, provides convenience and more accurate data for the full immersion corrosion performance test of the chemicals for aircraft maintenance, and the liquid level sensor is used to monitor and process the liquid level of the immersion environment in real time.

[0013] As a preferred solution of the present utility model: the hanging component includes an installation frame and an installation insertion plate. The installation frames are installed on one side of the installation side plate close to the installation bottom plate at equal intervals. One side of each installation frame is fixedly connected with an installation insertion plate extending into the installation side plate. An adjusting hook is rotatably connected inside each installation frame. The installation insertion plate is used for inserting into the installation side plate for reinforcement installation, and the adjusting hook is used for hanging the test piece. The material of the installation insertion plate is polytetrafluoroethylene material.

[0014] The technical effect of adopting the above further solution is that: the installation insertion plate is used for inserting into the installation side plate for reinforcement installation, the adjusting hook is used for hanging the test piece, and the material of the installation insertion plate is polytetrafluoroethylene material.

[0015] As a preferred solution of the present utility model: an adjusting hook is installed at the bottom of the installation frame. A threaded fastening rod is threadedly connected inside the adjusting hook. A positioning block is installed at one end of the threaded fastening rod close to the installation side plate. A screwing block is installed at one end of the threaded fastening rod away from the positioning block. The threaded fastening rod and the screwing block are used to drive the positioning block to reinforce the connection with the installation side plate.

[0016] The technical effect of adopting the above further solution is that: the threaded fastening rod and the screwing block are used to drive the positioning block to reinforce the connection with the installation side plate.

[0017] As a preferred embodiment of the present utility model: a limiting guide rail is provided on one side of the mounting side plate close to the mounting bottom plate, and two limiting sliders are slidably connected inside the limiting guide rail. One side of each limiting slider is fixedly connected to the corresponding sliding partition. The limiting guide rail and the limiting sliders are used to limit the sliding trajectory of the sliding partition.

[0018] The technical effect of adopting the above further embodiment is: the limiting guide rail and the limiting sliders are used to limit the sliding trajectory of the sliding partition.

[0019] As a preferred embodiment of the present utility model: equally spaced mounting grooves are provided on one side of the mounting side plate away from the mounting top plate, and positioning pins extending into the corresponding limiting sliders are installed outside the mounting grooves. The positioning pins are used to control the limitation of the corresponding limiting sliders.

[0020] The technical effect of adopting the above further embodiment is: the positioning pins are used to control the limitation of the corresponding limiting sliders.

[0021] As a preferred embodiment of the present utility model: a liquid level sensor is fixedly connected to one side of the support vertical plate and below one of the suspension assemblies. A wireless signal transceiver is fixedly connected to the top of the mounting top plate. A main control board is fixedly connected inside the wireless signal transceiver. A control chip is fixedly connected to the outside of the main control board. The liquid level sensor and the wireless signal transceiver are both electrically connected to the control chip. The control chip is used to control the operation of the wireless signal transceiver and the liquid level sensor.

[0022] The technical effect of adopting the above further embodiment is: the control chip is used to control the operation of the wireless signal transceiver and the liquid level sensor.

[0023] As a preferred embodiment of the present utility model: equally spaced first round holes are provided inside the support vertical plate. The first round holes are used in cooperation with the second round holes.

[0024] The technical effect of adopting the above further embodiment is: the first round holes are used in cooperation with the second round holes.

[0025] Compared with the prior art, the beneficial effects of the utility model are as follows: An installation bottom plate, installation side plates and an installation top plate are provided. The whole device is made of polytetrafluoroethylene material. Second round holes are equidistantly distributed on the outer side of the sliding partition, and first round holes are equidistantly distributed on the outer side of the supporting vertical plate, which is convenient for the test solution to mix and flow between the devices. Three compartments are formed by two supporting vertical plates, two sliding partitions, the installation bottom plate, the installation side plates and the installation top plate. The supporting vertical plate and the sliding partition are used to ensure physical isolation between the metal specimens, and the metal specimens are separated from each other. The structure is simple, the operation is convenient, time and labor are saved. When it is necessary to hang metal specimens of different specifications, the sliding partition can be manually moved to one side. The movement track of the sliding partition is limited by the limit guide rail and the limit sliding block until the required position. The corresponding limit sliding block is limited and installed through the cooperation of the positioning pin and the installation groove, which improves the repeatability of the test results, provides convenience and more accurate data for the full-immersion corrosion performance test of aircraft maintenance chemicals, and the liquid level of the immersion environment is monitored and processed in real time by the liquid level sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is the front view of the overall structure of the utility model;

[0027] Figure 2 is the side view of the overall structure of the utility model;

[0028] Figure 3 is the enlarged view of the structure of the hanging assembly of the utility model.

[0029] In the figure:

[0030] 1, installation bottom plate; 2, supporting vertical plate; 3, installation side plates; 4, installation top plate; 5, sliding partition;

[0031] 6, hanging assembly; 61, installation frame; 62, installation plug board; 63, adjusting hook; 64, positioning block; 65, threaded fastening rod; 66, turning block;

[0032] 7, limit guide rail; 8, limit sliding block; 9, wireless signal transceiver; 10, liquid level sensor; 11, first round hole; 12, second round hole; 13, positioning pin; 14, installation groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0034] Please refer to Figure 1 、 Figure 2 and Figure 3 For this utility model, a technical solution is provided: a full-immersion corrosion specimen hanging device, which includes a mounting base plate 1 and further includes:

[0035] Support vertical plates 2, which are symmetrically distributed and installed on the top of the mounting base plate 1;

[0036] Mounting side plates 3, which are installed on one side of the support vertical plates 2;

[0037] Mounting top plates 4, which are installed on the top of the support vertical plates 2;

[0038] Sliding partitions 5, which are slidably installed between the two support vertical plates 2 and above the mounting base plate 1. The inside of the sliding partition 5 is provided with equally spaced second round holes 12;

[0039] Hanging components 6, which are installed on the side of the mounting side plate 3 close to the mounting base plate 1 and are equally spaced. The hanging components 6 are used for hanging and placing specimens. One of the hanging components 6 is located between the two sliding partitions 5, another hanging component 6 is located between one of the support vertical plates 2 and one of the sliding partitions 5, and the last hanging component 6 is located between the other sliding partition 5 and the other support vertical plate 2. The entire device is made of polytetrafluoroethylene material.

[0040] It can be understood that in the above solution, there are also the following features: the entire device is made of polytetrafluoroethylene material, the outside of the sliding partition 5 is provided with equally spaced second round holes 12, and the outside of the support vertical plate 2 is provided with equally spaced first round holes 11, which facilitate the mixing and flowing of the test solution between the devices. Three compartments are formed by the two support vertical plates 2, the two sliding partitions 5, the mounting base plate 1, the mounting side plates 3 and the mounting top plates 4. The support vertical plates 2 and the sliding partitions 5 are used to ensure the physical isolation between the metal specimens, and the metal specimens are separated from each other. The structure is simple, the operation is convenient, time and labor are saved. When it is necessary to hang metal specimens of different specifications, the sliding partition 5 can be manually moved to one side. The movement trajectory of the sliding partition 5 is limited by the limit guide rail 7 and the limit slider 8 until the required position. The corresponding limit slider 8 is limited and installed through the cooperation of the positioning pin 13 and the installation groove 14, which improves the repeatability of the experimental results and provides convenience and more accurate data for the full-immersion corrosion performance test of aircraft maintenance chemicals. The liquid level sensor 10 is used to monitor and process the liquid level of the immersion environment in real time.

[0041] Please refer to Figure 1 、 Figure 2 and Figure 3, the suspension assembly 6 includes a mounting bracket 61 and a mounting insertion plate 62. On the side of the mounting side plate 3 close to the mounting bottom plate 1, mounting brackets 61 are installed at equal intervals. On one side of each mounting bracket 61, a mounting insertion plate 62 extending into the interior of the mounting side plate 3 is fixedly connected. Inside each mounting bracket 61, an adjusting hook 63 is rotatably connected. At the bottom of the mounting bracket 61, an adjusting hook 63 is installed. Inside the adjusting hook 63, a threaded fastening rod 65 is threadedly connected. At one end of the threaded fastening rod 65 close to the mounting side plate 3, a positioning block 64 is installed. At the end of the threaded fastening rod 65 away from the positioning block 64, a turning block 66 is installed.

[0042] It can be understood that in the above solution, there is also an installation insertion plate 62 for inserting into the interior of the mounting side plate 3 for cooperative reinforcement installation, an adjusting hook 63 for hanging the test piece. The material of the installation insertion plate 62 is polytetrafluoroethylene material. The threaded fastening rod 65 and the turning block 66 are used to drive the positioning block 64 to reinforce the connection with the mounting side plate 3, improving the stability during use.

[0043] Please refer to Figure 1 and Figure 2 , on the side of the mounting side plate 3 close to the mounting bottom plate 1, a limit guide rail 7 is provided. Inside the limit guide rail 7, two limit sliders 8 are slidably connected. On one side of each limit slider 8, it is fixedly connected to the corresponding sliding partition 5. On the side of the mounting side plate 3 away from the mounting top plate 4, mounting grooves 14 are provided at equal intervals. Outside the mounting grooves 14, positioning pins 13 extending into the interior of the corresponding limit sliders 8 are installed.

[0044] It can be understood that in the above solution, there is also a limit guide rail 7 and limit sliders 8 for limiting the sliding track of the sliding partition 5, and a positioning pin 13 for controlling the limit of the corresponding limit slider 8, facilitating quick disassembly and assembly.

[0045] Please refer to Figure 1 and Figure 2 , on one side of the mounting side plate 3 and below one of the suspension assemblies 6, a liquid level sensor 10 is fixedly connected. On the top of the mounting top plate 4, a wireless signal transceiver 9 is fixedly connected. Inside the wireless signal transceiver 9, a main control board is fixedly connected. Outside the main control board, a control chip is fixedly connected. The liquid level sensor 10 and the wireless signal transceiver 9 are both electrically connected to the control chip.

[0046] It can be understood that in the above solution, there is also a control chip for controlling the operation of the wireless signal transceiver 9 and the liquid level sensor 10, realizing the normal operation of the whole.

[0047] Please refer to Figure 1 and Figure 2 , inside the support vertical plate 2, first round holes 11 are provided at equal intervals.

[0048] It is understandable that in the above solution, the first round hole 11 is used in cooperation with the second round hole 12, and the solution flows when immersed in the normal solution.

[0049] The working principle of the present utility model:

[0050] Step 1: Process a new alloy plate to obtain 4 metal specimens of the same size. The size of the metal specimen is 50.8 mm × 25.4 mm × 1.6 mm. Drill a hole with a diameter of 3.2 mm at one end for hanging on the support device. The metal specimen is made according to the requirements of ASTM F 483 and MH / T 6059-2017 "Full Immersion Corrosion Test Method for Chemicals Used in Aircraft Maintenance". The shape and specifications of each metal specimen are the same, and the surface area of each metal specimen is 28.2 cm2;

[0051] Step 2: Weigh 3 of the metal specimens obtained in Step 1, and then fix these three metal specimens equidistantly on one side of the installation side plate 3 of the full immersion corrosion specimen support device through the adjustment hook 63 to obtain a support device equipped with 3 metal specimens. The fourth metal specimen in Step 1 is a blank specimen;

[0052] Step 3: Inject the chemicals for aircraft maintenance (test solution) into the wide-mouth bottle; the test solution is the received state and recommended use concentration of the chemicals for maintenance, and is diluted with tertiary laboratory water conforming to GB / T 6682 when diluting;

[0053] Step 4: Place the support device with 3 metal specimens fixed in Step 2 into the wide-mouth bottle. The 3 metal specimens are completely immersed in the test solution, and then the wide-mouth bottle is sealed;

[0054] Step 5: Place the sealed wide-mouth bottle in a heating device to conduct a full immersion corrosion experiment; the temperature of the high-temperature liquid-phase full immersion corrosion experiment is 38°C ± 3°C;

[0055] Step 6: After 24 hours, the experiment ends. Take out the suspension assembly 6, remove the metal specimens, rinse the specimens with tap water at 49°C - 60°C, then rinse with tertiary laboratory water conforming to GB / T 6682 at room temperature, then rinse with acetone conforming to GB / T 686, and then place the specimens in an oven at 120°C ± 3°C to dry. After taking out, place them in a desiccator to cool to room temperature, weigh and record.

[0056] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0057] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.

[0058] In the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "setting", "connection", "fixation", "swivel connection", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0059] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A full immersion corrosion specimen suspension device, comprising a mounting base plate (1), characterized in that , also includes: Support uprights (2), the support uprights (2) being mounted on the top of the mounting base plate (1) and symmetrically distributed; An installation side plate (3), wherein the installation side plate (3) is installed on one side of the supporting vertical plate (2); A mounting top plate (4), wherein the mounting top plate (4) is mounted on the top of the supporting upright plate (2); A sliding partition (5), the sliding partition (5) being slidably mounted between the two supporting upright plates (2) and being located above the mounting base plate (1), and having second circular holes (12) distributed at equal intervals formed inside the sliding partition (5); A suspension component (6), the suspension component (6) being installed on a side of the installation side plate (3) close to the installation base plate (1) and being equidistantly distributed, and the suspension component (6) being used for hanging and placing the test piece; The support upright plate (2) is provided with first circular holes (11) distributed at equal intervals inside, and the first circular holes (11) are used in conjunction with the second circular holes (12).

2. The full immersion corrosion specimen suspension device according to claim 1 is characterized in that: The suspension assembly (6) comprises a mounting frame (61) and a mounting plug plate (62); the mounting frames (61) are equidistantly mounted on one side of the mounting side plate (3) close to the mounting base plate (1); and one side of each mounting frame (61) is fixedly connected to a mounting plug plate (62) extending into the interior of the mounting side plate (3).

3. The full immersion corrosion specimen hanging device according to claim 2 is characterized in that: The interior of the mounting frame (61) is rotatably connected with an adjustment hook (63); the mounting plug plate (62) is used to be inserted into the interior of the mounting side plate (3) for coordinated reinforcement installation; and the adjustment hook (63) is used to suspend the test piece.

4. The full immersion corrosion specimen hanging device according to claim 3 is characterized in that: An adjusting hook (63) is installed at the bottom of the mounting frame (61), and a threaded fastening rod (65) is connected to the inner thread of the adjusting hook (63). A positioning block (64) is installed at one end of the threaded fastening rod (65) close to the mounting side plate (3).

5. The full immersion corrosion specimen hanging device according to claim 4 is characterized in that: A twisting block (66) is installed at one end of the threaded fastening rod (65) away from the positioning block (64); the threaded fastening rod (65) and the twisting block (66) are used to drive the positioning block (64) to reinforce the installation side plate (3).

6. The full immersion corrosion specimen hanging device according to claim 1 is characterized in that: A limiting guide rail (7) is provided on a side of the mounting side plate (3) close to the mounting base plate (1), and two limiting slide blocks (8) are slidably connected inside the limiting guide rail (7).

7. The full immersion corrosion specimen hanging device according to claim 6, characterized in that: One side of the limiting slide block (8) is fixedly connected to the corresponding sliding partition (5), and the limiting guide rail (7) and the limiting slide block (8) are used to limit the sliding track of the sliding partition (5).

8. The full immersion corrosion specimen hanging device according to claim 4 is characterized in that: The side of the mounting side plate (3) away from the mounting top plate (4) is provided with mounting grooves (14) distributed at equal intervals, and the outer side of the mounting groove (14) is provided with a positioning pin (13) extending into the interior of the corresponding limiting slider (8), and the positioning pin (13) is used to control the limiting of the corresponding limiting slider (8).

9. The full immersion corrosion specimen hanging device according to claim 1, characterized in that: A liquid level sensor (10) is fixedly connected to one side of the mounting side plate (3) and located below one of the suspension components (6), and a wireless signal transceiver (9) is fixedly connected to the top of the mounting top plate (4).

10. The full immersion corrosion specimen hanging device according to claim 9, characterized in that: The wireless signal transceiver (9) is fixedly connected to a main control board inside, and a control chip is fixedly connected to the outside of the main control board. The liquid level sensor (10) and the wireless signal transceiver (9) are both electrically connected to the control chip, and the control chip is used to control the operation of the wireless signal transceiver (9) and the liquid level sensor (10).