Pinch plate structure of preassembled transformer substation

By using galvanized steel plates and high-precision sheet metal structures in the buckle structure of the pre-installed substation, and setting adjustment and limiting mechanisms in combination with insulation, temperature insulation and flame retardant films, the strength, installation and docking problems of the existing buckle structure are solved, and higher flame retardant, temperature insulation, insulation performance and more efficient disassembly and assembly processes are achieved.

CN222915412UActive Publication Date: 2025-05-27SHANXI KETAI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421864473.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-27
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing pre-installed substations have low structural strength, unstandard installation process, poor butt accuracy, flame retardant, poor temperature insulation and insulation effect, and low disassembly and assembly efficiency.

Method used

A 3.8-meter-long galvanized steel plate is adopted, combined with a high-precision "low-conical step" sheet metal structure, and an insulating plate, a temperature insulation film and a flame retardant film are pasted on the main body of the buckle plate. A rectangular box, an adjustment mechanism and a limiting mechanism are set to improve the flame retardant, temperature insulation and insulation performance of the buckle plate, and to improve the disassembly and assembly efficiency.

Benefits of technology

It improves the strength and flame retardant, temperature insulation and insulation performance of the buckle structure, simplifies the installation and disassembly process, improves the docking accuracy and connection strength, and enhances safety and production efficiency.

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Abstract

The utility model discloses a pinch plate structure of a preassembled transformer substation, and relates to the technical field of preassembled transformer substations. Comprising a pinch plate body, the pinch plate body comprises a galvanized steel plate, an insulating plate, a thermal insulation film and a flame-retardant film, left and right adjacent ends of the pinch plate body are provided with buckling edges, the left and right adjacent buckling edges are attached together, the upper surfaces of the buckling edges are covered with a rectangular box, and the lower surface of the rectangular box is of an opening structure; adjusting mechanisms are fixedly installed on the left side wall and the right side wall of the rectangular box, and limiting mechanisms are arranged between the opposite side faces of the left adjusting mechanism and the right adjusting mechanism and the left-right adjacent buckling edges. The pinch plate main body is higher in structural strength and attractive in appearance, flame retardance, thermal insulation and insulation performance of the pinch plate main body are improved, safe use is facilitated, the left and right adjacent pinch plate main bodies are connected through the rectangular boxes, the adjusting mechanisms and the limiting mechanisms, the disassembly and assembly efficiency is greatly improved, the connection strength is high, and the butt joint precision is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated substations, in particular to a buckle structure of a prefabricated substation. Background Technique

[0002] A box-type substation is also called a prefabricated substation or a prefabricated transformer substation. It is a high-voltage switchgear, a distribution transformer and a low-voltage distribution device, which are arranged in a factory prefabricated indoor and outdoor compact distribution equipment according to a certain wiring scheme, that is, functions such as transformer step-down and low-voltage power distribution are organically combined together and installed in a moisture-proof, rust-proof, dust-proof, mouse-proof, fire-proof, anti-theft, heat-insulating, fully enclosed and movable steel structure box, which is especially suitable for urban network construction and transformation and is a brand-new substation that has emerged after the civil substation. The box-type substation is suitable for mines, factories and enterprises, oil and gas fields and wind power stations. It replaces the original civil power distribution room and substation and becomes a new type of complete set of power transformation and distribution devices.

[0003] In the prior art, during the production and processing of prefabricated substations, an inner buckle plate needs to be installed by buckling on the inner wall of the prefabricated substation. Conventional buckle plates mostly adopt a flat plate structure with a length of 3.8 meters, and the materials are carbon steel flat plates or aluminum-plastic decorative plates; this kind of structure has low structural strength, non-standard installation technology, poor docking accuracy, uneven surface, and at the same time, the flame retardant, heat insulation and insulation effects are not good, and adjacent buckle plates are mostly connected and fixed by fastening bolts, which requires a lot of time for assembly or disassembly, greatly reducing the production efficiency. Content of the Utility Model

[0004] The utility model provides a buckle structure of a prefabricated substation to solve the problems in the background technique.

[0005] To achieve the above object, the utility model provides the following technical scheme: A buckle structure of a prefabricated substation, including a buckle plate main body, the buckle plate main body includes a galvanized steel plate, an insulating plate, a heat insulation film and a flame retardant film. Insulating plates are fixedly pasted on both the upper and lower sides of the galvanized steel plate, and a heat insulation film is fixedly pasted on the lower surface of the lower insulating plate, and a flame retardant film is fixedly pasted on the lower surface of the heat insulation film. Buckle edges are arranged at the left and right adjacent ends of the buckle plate main body, and the left and right adjacent buckle edges are attached together. A rectangular box is covered on the upper surface of the buckle edge, and the lower surface of the rectangular box is of an open structure. Adjusting mechanisms are fixedly installed on both the left and right side walls of the rectangular box, and a limiting mechanism is arranged between the opposite sides of the left and right adjusting mechanisms and the left and right adjacent buckle edges.

[0006] Further, the length of the galvanized steel plate is 3.8 meters, and it adopts a high-precision "low-conical step" type sheet metal structure.

[0007] Further, installation holes are evenly opened on the buckle plate main body.

[0008] Furthermore, the adjusting mechanism includes a threaded hole, a bolt rod, a bearing, and a moving plate. A threaded hole is formed in the middle position of the side wall of the rectangular box. The bolt rod is threadedly installed in the threaded hole. A bearing is installed on the side surface of the bolt rod facing the buckle edge. The right side surface of the bearing is fixedly installed with a moving plate, and the upper and lower side surfaces of the moving plate are respectively in movable contact with the inner wall of the upper side of the rectangular box and the upper surface of the buckle plate body.

[0009] Furthermore, the limiting mechanism includes a limiting rod and a limiting hole. The limiting rod is fixedly installed on the side surface of the moving plate facing the buckle edge. Limiting holes are formed in the adjacent buckle edges on the left and right corresponding to the limiting rod. The limiting rod is inserted into the left and right limiting holes, and the adjacent limiting rods on the left and right are arranged in a front-back staggered manner.

[0010] Furthermore, the left and right inner walls of the rectangular box are in contact with the adjacent buckle edges near the upper side position.

[0011] Compared with the prior art, the present utility model provides a buckle plate structure for a prefabricated substation, having the following beneficial effects:

[0012] 1. For the buckle plate structure of the prefabricated substation, by setting the length of the galvanized steel plate to 3.8 meters and adopting a high-precision "low-conical step" type sheet metal structure, the structural strength of the buckle plate body is greater, the appearance is beautiful, and the flame retardant, heat insulation and insulation performance of the buckle plate body are improved, which is beneficial to safe use.

[0013] 2. For the buckle plate structure of the prefabricated substation, by setting the rectangular box to cover the buckle edges of the adjacent left and right buckle plate bodies to limit the left and right of the left and right buckle plate bodies, and making the left and right limiting mechanisms be inserted into the limiting holes of the adjacent left and right buckle edges through the left and right adjusting mechanisms, the left and right buckle edges are aligned front and back and limited front and back, greatly improving the disassembly and assembly efficiency, and having a large connection strength and a higher docking accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 is of the present utility model Figure 1 the enlarged sectional view at A in;

[0016] Figure 3 is of the present utility model Figure 1 the enlarged sectional view at B in;

[0017] Figure 4 is the bottom view of the buckle plate body of the present utility model.

[0018] In the figure: 1. Buckle plate body; 101. Galvanized steel plate; 102. Insulation plate; 103. Thermal insulation film; 104. Flame retardant film; 2. Buckle edge; 3. Rectangular box; 4. Adjustment mechanism; 401. Threaded hole; 402. Bolt rod; 403. Bearing; 404. Moving plate; 5. Limiting mechanism; 501. Limiting rod; 502. Limiting hole; 6. Mounting hole. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1-4 The utility model discloses a gusset plate structure of a pre-installed substation, including a gusset plate body 1, the gusset plate body 1 includes a galvanized steel plate 101, an insulating plate 102, a thermal insulation film 103 and a flame retardant film 104, the upper and lower side surfaces of the galvanized steel plate 101 are fixedly attached with the insulating plate 102, and the lower surface of the lower insulating plate 102 is fixedly attached with the thermal insulation film 103, and the lower surface of the thermal insulation film 103 is fixedly attached with the flame retardant film 104, the left and right adjacent end heads of the gusset plate body 1 are provided with buckle edges 2, and the left and right adjacent buckle edges 2 are fitted together, the upper surface of the buckle edge 2 is covered with a rectangular box 3, and the lower surface of the rectangular box 3 is an open structure, the left and right side walls of the rectangular box 3 are fixedly installed with an adjustment mechanism 4, and a limiting mechanism 5 is provided between the sides facing the left and right adjustment mechanisms 4 and the left and right adjacent buckle edges 2.

[0021] Specifically, the galvanized steel plate 101 is 3.8 meters long and adopts a high-precision "low tapered step" sheet metal structure.

[0022] In this embodiment, the galvanized steel plate 101 has greater structural strength and a more beautiful appearance.

[0023] Specifically, the gusset plate body 1 is evenly provided with mounting holes 6 .

[0024] In this embodiment, the mounting hole 6 is used for mounting and fixing the gusset plate body 1 .

[0025] Specifically, the adjusting mechanism 4 includes a threaded hole 401, a bolt rod 402, a bearing 403 and a moving plate 404. A threaded hole 401 is formed in the middle position of the side wall of the rectangular box 3. The bolt rod 402 is threadedly installed in the threaded hole 401. A bearing 403 is installed on the side of the bolt rod 402 facing the buckle edge 2. The right side of the bearing 403 is fixedly installed with a moving plate 404, and the upper and lower sides of the moving plate 404 are respectively in movable contact with the inner wall of the upper side of the rectangular box 3 and the upper surface of the buckle main body 1.

[0026] In this embodiment, the bolt rod 402 moves spirally in the threaded hole 401, so that the bolt rod 402 drives the moving plate 404 to move towards the buckle edge 2 through the bearing 403, achieving the effect of driving the limiting mechanism 5 to move towards the buckle edge 2 by the moving plate 404.

[0027] Specifically, the limiting mechanism 5 includes a limiting rod 501 and a limiting hole 502. The limiting rod 501 is fixedly installed on the side of the moving plate 404 facing the buckle edge 2. Limiting holes 502 are formed in the adjacent buckle edges 2 on the left and right corresponding to the limiting rod 501. The limiting rod 501 is inserted into the left and right limiting holes 502, and the adjacent limiting rods 501 are arranged in a front-back staggered manner.

[0028] In this embodiment, the limiting rod 501 is inserted into the limiting hole 502, so that the left and right buckle edges 2 that are in contact with each other are aligned left and right and front and back, and are limited front and back, so that the rectangular box 3 is fixedly connected to the left and right buckle edges 2 that are in contact with each other. The left and right limiting mechanisms 5 are staggered front and back and will not interfere with each other.

[0029] Specifically, the left and right inner walls of the rectangular box 3 are in contact with the adjacent buckle edges 2 near the upper side position.

[0030] In this embodiment, the rectangular box 3 limits the left and right buckle edges 2 that are in contact with each other, so that the left and right buckle edges 2 will not move left and right.

[0031] In use, the buckle main body 1 is made of a 3.8-meter-long galvanized steel plate 101 and adopts a high-precision "low-conical step" sheet metal structure, which makes the buckle main body 1 have greater structural strength and beautiful appearance. Moreover, through the insulating plate 102, heat insulation film 103 and flame retardant film 104, the flame retardant, heat insulation and insulation performance of the buckle main body 1 are improved, which is beneficial to safe use. The rectangular box 3 is sleeved on the buckle edges 2 of the left and right adjacent buckle main bodies 1. Then, through the spiral movement of the bolt rod 402 in the threaded hole 401 in the left and right adjustment mechanism 4, the bolt rod 402 drives the moving plate 404 to move towards the buckle edge 2 through the bearing 403, achieving the effect that the moving plate 404 drives the limiting mechanism 5 to move towards the buckle edge 2, so that the limiting rod 501 in the left and right limiting mechanisms 5 is inserted into the limiting hole 502, making the left and right buckle edges 2 that are in contact with each other aligned left and right and front and back, and not moving in the front and back directions. At the same time, the rectangular box 3 is fixedly connected to the left and right buckle edges 2 that are in contact with each other, achieving the effect of fixedly connecting the left and right buckle main bodies 1. On the contrary, it is also convenient to disassemble the buckle main bodies 1, greatly improving the disassembly and assembly efficiency, and having a large connection strength and higher docking accuracy.

[0032] In summary, for the buckle structure of the prefabricated substation, the buckle main body 1 has greater structural strength and beautiful appearance, and improves the flame retardant, heat insulation and insulation performance of the buckle main body 1, which is beneficial to safe use. The left and right adjacent buckle main bodies 1 are connected through the rectangular box 3, the adjustment mechanism 4 and the limiting mechanism 5, greatly improving the disassembly and assembly efficiency, and having a large connection strength and higher docking accuracy.

[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gusset plate structure for a pre-installed substation, comprising a gusset plate body (1), characterized in that: The gusset plate body (1) comprises a galvanized steel plate (101), an insulating plate (102), a thermal insulation film (103) and a flame retardant film (104); the upper and lower side surfaces of the galvanized steel plate (101) are fixedly bonded with the insulating plate (102); the lower surface of the lower insulating plate (102) is fixedly bonded with the thermal insulation film (103); the lower surface of the thermal insulation film (103) is fixedly bonded with the flame retardant film (104); the left and right adjacent end heads of the gusset plate body (1) are both provided with buckle edges (2), and the left and right adjacent buckle edges (2) are affixed together; the upper surface of the buckle edge (2) is covered with a rectangular box (3), and the lower surface of the rectangular box (3) is an open structure; the left and right side walls of the rectangular box (3) are both fixedly mounted with an adjustment mechanism (4), and a limiting mechanism (5) is provided between the sides facing the left and right adjustment mechanisms (4) and the left and right adjacent buckle edges (2).

2. The gusset plate structure of a pre-installed substation according to claim 1 is characterized in that: The galvanized steel plate (101) is 3.8 meters long and adopts a high-precision "low tapered step" sheet metal structure.

3. The gusset plate structure of a pre-installed substation according to claim 1 is characterized in that: The gusset plate body (1) is evenly provided with mounting holes (6).

4. The gusset plate structure of a pre-installed substation according to claim 1 is characterized in that: The adjusting mechanism (4) comprises a threaded hole (401), a bolt rod (402), a bearing (403) and a movable plate (404); a threaded hole (401) is provided at the middle position of the upper side wall of the rectangular box (3); a bolt rod (402) is installed with the inner thread of the threaded hole (401); a bearing (403) is installed on the side of the bolt rod (402) facing the buckle edge (2); a movable plate (404) is fixedly installed on the right side of the bearing (403); and the upper and lower side surfaces of the movable plate (404) are movably fitted with the upper inner wall of the rectangular box (3) and the upper surface of the buckle plate body (1), respectively.

5. The gusset plate structure of a pre-installed substation according to claim 1 is characterized in that: The limiting mechanism (5) comprises a limiting rod (501) and a limiting hole (502); the limiting rod (501) is fixedly mounted on the side of the movable plate (404) facing the buckle edge (2); the limiting holes (502) are respectively provided on the left and right adjacent buckle edges (2) corresponding to the limiting rod (501); the limiting rod (501) is inserted into the left and right limiting holes (502), and the left and right adjacent limiting rods (501) are staggered in front and back.

6. The gusset plate structure of a pre-installed substation according to claim 1 is characterized in that: The left and right inner walls of the rectangular box (3) are fitted close to the upper side with the adjacent buckled edges (2).