Photovoltaic IV test tool
By designing a photovoltaic IV test tooling with a mobile unit and a clamping unit, the problem of horizontal movement of photovoltaic panels in the prior art increases labor intensity, and the automatic movement and clamping of photovoltaic panels are realized, which improves the convenience and efficiency of testing.
Patent Information
- Application Number
- CN202421888268.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-06
AI Technical Summary
When testing larger photovoltaic modules, existing photovoltaic modules, staff need to lift and move the photovoltaic panels, which increases labor intensity and is inconvenient to use.
A photovoltaic IV testing tooling is designed, including a mobile unit and a clamping unit. The mobile unit pushes the fixing frame upwards through the telescopic member and uses rollers to move the photovoltaic panel horizontally, reducing manual operation. The clamping unit rotates the connecting rod by a motor drive, so that the clamp plate moves along the limit rod, and clamps the photovoltaic plate.
Automatic horizontal movement and clamping of photovoltaic panels is realized, reducing the labor intensity of staff and improving the convenience and efficiency of testing.
Smart Images

Figure CN222915996U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic module testing tools, and specifically relates to a photovoltaic IV testing tool. Background Technique
[0002] A photovoltaic module, namely a solar cell module. Since the output voltage of a single solar cell is relatively low, and the electrodes of the unpackaged battery are prone to falling off due to environmental influence, a certain number of single cells must be sealed into a photovoltaic module in series and parallel to avoid corrosion of the battery electrodes and interconnections. When performing an IV test on a photovoltaic module, it is necessary to clamp and fix the photovoltaic module.
[0003] The internal and external structures of the existing photovoltaic module testing tools are relatively simple. They cannot perform automatic coaxial clamping on the photovoltaic module well, are not convenient for adjusting the height of the device, and cannot provide good protection for the photovoltaic module during clamping to avoid wear caused by direct contact between the photovoltaic module and the clamping head, and cannot well meet people's usage requirements.
[0004] For example, a photovoltaic module IV testing tool disclosed in Chinese Patent CN212435645U, through the settings of a clamping head and a groove, is beneficial for clamping and fixing the photovoltaic panel, and can improve the stability of the photovoltaic panel during testing. The setting of the rubber pad is beneficial for protecting the photovoltaic panel and avoiding wear between the edge of the photovoltaic panel and the clamping head during clamping, thereby causing damage to the photovoltaic panel.
[0005] However, when testing a larger photovoltaic module with this device, it is necessary to lift the photovoltaic panel and then horizontally move it into the clamping head and then clamp it by the clamping head, which increases the labor intensity of the staff during the horizontal movement of the photovoltaic panel and is not convenient to use.
[0006] Therefore, we urgently need to provide a photovoltaic IV testing tool. Content of the Utility Model
[0007] The purpose of the utility model is to provide a photovoltaic IV testing tool to solve the problem of increasing the labor intensity of the staff during the horizontal movement of the photovoltaic panel and being inconvenient to use as proposed in the above background technique.
[0008] To achieve the above purpose, the utility model provides the following technical solution: A photovoltaic IV testing tool, including a housing, and a clamping device is arranged inside the housing.
[0009] The clamping device includes a moving unit and a clamping unit. The moving unit is arranged on the top of the housing, and the clamping unit is arranged inside the housing.
[0010] The mobile unit includes a telescopic member, a fixed frame, rollers, mounting rods, a support plate, support rods, and a disc. The telescopic members are fixedly installed on the left and right sides of the bottom inside the housing. The fixed frame is fixedly installed on the top of the telescopic member. The rollers are fixedly installed inside the fixed frame. The mounting rods are fixedly installed around the top inside the housing. The support plate is fixedly installed at the bottom of the four mounting rods. The support rods are fixedly installed on the top of the support plate and located between adjacent rollers. The disc is fixedly installed on the top of the support rod.
[0011] Preferably, the clamping unit includes a fixed block, a motor, a connecting rod, a limiting rod, and a clamping plate. The fixed blocks are fixedly installed at the front and rear ends of the top inside the housing. The motor is fixedly installed on the front of the front fixed block. One end of the connecting rod is fixedly installed on the output end of the motor, and the other end is rotatably connected to the inside of the rear fixed block. The limiting rod is fixedly installed on the adjacent side of the front and rear fixed blocks above the connecting rod. The lower ends of the clamping plates are installed on the outer sides of the front and rear ends of the connecting rod and the limiting rod.
[0012] Preferably, a rectangular groove equal in size to the fixed frame is provided on the upper surface of the housing. The rollers are equidistantly distributed inside the fixed frame. By starting the telescopic member to push the fixed frame upward, the height of the fixed frame is made higher than that of the disc. Then, one end of the photovoltaic panel to be tested is placed on the top of the rollers, and the photovoltaic panel is pushed in cooperation with the rollers to move the photovoltaic panel to the right until it reaches a suitable position, eliminating the need for workers to lift the photovoltaic panel and then move it, reducing the labor intensity of the workers.
[0013] Preferably, the diameter of the disc is smaller than the distance between adjacent rollers to prevent the fixed frame from colliding with the disc during the up and down movement.
[0014] Preferably, external threads in opposite directions are provided at the front and rear ends of the connecting rod. The lower ends of the front and rear clamping plates are threadedly connected to the outside of the connecting rod. By starting the motor to drive the connecting rod to rotate, when the connecting rod rotates and is threadedly connected to the front and rear clamping plates, the clamping plates move along the limiting rod to clamp the photovoltaic panel.
[0015] Preferably, the clamping units are symmetrically distributed on the left and right sides of the top inside the housing. By providing two clamping units at the left and right ends of the photovoltaic panel, the clamping stability of the photovoltaic panel is improved.
[0016] Preferably, rubber pads are fixedly installed on the adjacent sides of the front and rear clamping plates to prevent the clamping plates from scratching the side of the photovoltaic panel when clamping the photovoltaic panel.
[0017] Compared with the prior art, the beneficial effects of the present utility model are:
[0018] 1. The photovoltaic IV test tooling, by setting a moving unit, starts the telescopic member to push the fixed frame upward, making the height of the fixed frame higher than that of the disc. Then, one end of the photovoltaic panel to be tested is placed on the top of the roller, and then the photovoltaic panel is pushed to cooperate with the roller to move the photovoltaic panel to the right until the photovoltaic panel moves to a suitable position. Then, the telescopic member is started to drive the fixed frame and the photovoltaic panel to move downward. When the fixed frame is lower than the disc, the bottom of the photovoltaic panel abuts against the top of the disc, so as to support the photovoltaic panel through the support rod and the disc, without the need for staff to lift the photovoltaic panel and then move the photovoltaic panel, reducing the labor intensity of the staff and solving the problem of increasing the labor intensity of the staff and inconvenient use in the background technology during the horizontal movement of the photovoltaic panel.
[0019] 2. The photovoltaic IV test tooling, through the clamping unit, starts the motor to drive the connecting rod to rotate. When the connecting rod rotates, it is threadedly connected to the front and rear two clamping plates, so that the clamping plates move along the limiting rod to clamp the photovoltaic panel, with high clamping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is the overall structural schematic diagram of the present utility model;
[0021] Figure 2 is the internal structural sectional view of the housing of the present utility model;
[0022] Figure 3 is the structural schematic diagram of the connection between the clamping unit and the housing of the present utility model;
[0023] Figure 4 is the structural schematic diagram of the clamping unit of the present utility model;
[0024] Figure 5 is the structural schematic diagram of the connection between the housing and the support plate of the present utility model.
[0025] In the figure: 1, housing; 201, telescopic member; 202, fixed frame; 203, roller; 204, mounting rod; 205, support plate; 206, support rod; 207, disc; 301, fixed block; 302, motor; 303, connecting rod; 304, limiting rod; 305, clamping plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figures 1 - 5, the present utility model provides a technical solution:
[0028] Embodiment 1:
[0029] A photovoltaic IV test tooling, including a housing 1, and a clamping device is arranged inside the housing 1.
[0030] The clamping device includes a moving unit and a clamping unit. The moving unit is arranged on the top of the housing 1, and the clamping unit is arranged inside the housing 1. The clamping units are symmetrically distributed on the left and right sides of the top inside the housing 1. By setting two clamping units at the left and right ends of the photovoltaic panel, the clamping stability of the photovoltaic panel is improved.
[0031] The moving unit includes a telescopic member 201, a fixed frame 202, rollers 203, a mounting rod 204, a support plate 205, a support rod 206, and a disc 207. The telescopic member 201 is fixedly installed on the left and right sides of the bottom inside the housing 1. The telescopic member 201 includes a hydraulic cylinder and a hydraulic rod. The hydraulic cylinder is fixedly installed on the left and right sides of the bottom inside the housing 1, and the hydraulic rod is installed at the output end of the hydraulic cylinder. The fixed frame 202 is fixedly installed on the top of the telescopic member 201. The rollers 203 are fixedly installed inside the fixed frame 202. A rectangular groove equal in size to the fixed frame 202 is opened on the upper surface of the housing 1. The rollers 203 are equidistantly distributed inside the fixed frame 202. By starting the telescopic member 201 to push the fixed frame 202 upward, the height of the fixed frame 202 is higher than that of the disc 207. Then, one end of the photovoltaic panel to be tested is placed on the top of the rollers 203, and then the photovoltaic panel is pushed to cooperate with the rollers 203 to move the photovoltaic panel to the right until the photovoltaic panel moves to a suitable position. There is no need for the staff to lift the photovoltaic panel and then move it, reducing the labor intensity of the staff. The mounting rod 204 is fixedly installed around the top inside the housing 1. The support plate 205 is fixedly installed at the bottom of the four mounting rods 204. The support rod 206 is fixedly installed on the top of the support plate 205 and is located between adjacent rollers 203. The disc 207 is fixedly installed on the top of the support rod 206. The diameter of the disc 207 is smaller than the distance between adjacent rollers 203 to prevent the fixed frame 202 from colliding with the disc 207 during the up and down movement.
[0032] Embodiment 2:
[0033] Based on Embodiment 1: The clamping unit includes a fixed block 301, a motor 302, a connecting rod 303, a limiting rod 304, and a clamping plate 305. The fixed block 301 is fixedly installed at the front and rear ends of the inner top of the housing 1. The motor 302 is fixedly installed on the front of the front fixed block 301. One end of the connecting rod 303 is fixedly installed at the output end of the motor 302 and the other end is rotatably connected to the inside of the rear fixed block 301. External threads with opposite directions are provided at the front and rear ends of the connecting rod 303. The lower ends of the front and rear clamping plates 305 are threadedly connected to the outside of the connecting rod 303. By starting the motor 302 to drive the connecting rod 303 to rotate, when the connecting rod 303 rotates, it is threadedly connected to the front and rear clamping plates 305, so that the clamping plates 305 move along the limiting rod 304 to clamp the photovoltaic panel. The limiting rod 304 is fixedly installed on the adjacent side of the front and rear fixed blocks 301 above the connecting rod 303 to limit the movement of the clamping plate 305. The lower ends of the clamping plates 305 are installed at the front and rear ends outside the connecting rod 303 and the limiting rod 304.
[0034] Embodiment 3:
[0035] Based on Embodiment 2: A rubber pad is fixedly installed on the adjacent side of the clamping plate 305. The rubber pad is used to prevent the side of the photovoltaic panel from being scratched when the clamping plate 305 clamps the photovoltaic panel.
[0036] During use, start the telescopic member 201 to push the fixing frame 202 upward so that the height of the fixing frame 202 is higher than that of the disc 207. Then place one end of the photovoltaic panel to be tested on the top of the roller 203, and then push the photovoltaic panel in cooperation with the roller 203 to move the photovoltaic panel to the right until the photovoltaic panel moves to a suitable position. Then start the telescopic member 201 to drive the fixing frame 202 and the photovoltaic panel to move downward. When the fixing frame 202 is lower than the disc 207, the bottom of the photovoltaic panel abuts against the top of the disc 207, so that the photovoltaic panel is supported by the support rod 206 and the disc 207. Then start the motor 302 to drive the connecting rod 303 to rotate. When the connecting rod 303 rotates, it is threadedly connected to the front and rear clamping plates 305, so that the clamping plates 305 move along the limiting rod 304 to clamp the photovoltaic panel, thus completing the fixation of the photovoltaic panel.
[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.
Claims
1. A photovoltaic IV test tool, comprising a housing (1), characterized in that: A clamping device is provided inside the housing (1); The clamping device comprises a moving unit and a clamping unit, the moving unit is arranged on the top of the housing (1), and the clamping unit is arranged inside the housing (1); The mobile unit comprises a telescopic member (201), a fixed frame (202), a roller (203), a mounting rod (204), a support plate (205), a support rod (206) and a disc (207); the telescopic member (201) is fixedly mounted on the left and right sides of the bottom of the housing (1); the fixed frame (202) is fixedly mounted on the top of the telescopic member (201); the roller (203) is fixedly mounted inside the fixed frame (202); the mounting rod (204) is fixedly mounted around the top of the housing (1); the support plate (205) is fixedly mounted on the bottom of four mounting rods (204); the support rod (206) is fixedly mounted on the top of the support plate (205) and is located between adjacent rollers (203); and the disc (207) is fixedly mounted on the top of the support rod (206).
2. A photovoltaic IV test tool according to claim 1, characterized in that: The clamping unit comprises a fixed block (301), a motor (302), a connecting rod (303), a limiting rod (304) and a clamping plate (305); the fixed block (301) is fixedly mounted at the front and rear ends of the top of the housing (1); the motor (302) is fixedly mounted on the front side of the front fixing block (301); one end of the connecting rod (303) is fixedly mounted at the output end of the motor (302) and the other end is rotatably connected to the inside of the rear fixing block (301); the limiting rod (304) is fixedly mounted on one side adjacent to the front and rear fixing blocks (301) and is located at the upper end of the connecting rod (303); and the lower end of the clamping plate (305) is mounted at the front and rear ends of the outer sides of the connecting rod (303) and the limiting rod (304).
3. A photovoltaic IV test tool according to claim 1, characterized in that: The upper surface of the shell (1) is provided with a rectangular groove of the same size as the fixing frame (202), and the rollers (203) are evenly distributed inside the fixing frame (202).
4. A photovoltaic IV test tool according to claim 1, characterized in that: The diameter of the disk (207) is smaller than the distance between adjacent rollers (203).
5. A photovoltaic IV test tool according to claim 2, characterized in that: The front and rear ends of the connecting rod (303) are provided with external threads in opposite directions, and the lower ends of the front and rear clamping plates (305) are threadedly connected to the outside of the connecting rod (303).
6. A photovoltaic IV test tool according to claim 2, characterized in that: The clamping units are symmetrically distributed on the left and right sides of the top inside the housing (1).
7. A photovoltaic IV test tool according to claim 2, characterized in that: A rubber pad is fixedly mounted on one side adjacent to the front and rear clamping plates (305).
Citation Information
Patent Citations
Photovoltaic module IV testing tool
CN212435645U