Line induction type fruit and vegetable bent branch processor
By introducing smart sensors and saw belt assembly height adjustment mechanisms into the vegetable branch handler, the cutting inaccurate problem caused by the wear of the bracket is solved, and more efficient fruit and vegetable branch treatment is achieved, and the risk of material damage is reduced.
Patent Information
- Application Number
- CN202421713353.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The stents of existing vegetable branch processing machines are prone to wear or performance decline, resulting in inaccurate cutting and affecting the neatness and efficiency of fruit and vegetable branch processing.
A linear induction fruit and vegetable branch processing machine was designed, using a smart sensor to detect the wear of the bracket, and the problem of the bracket sinking by adjusting the height of the saw belt assembly. At the same time, the combination of steel bars and V-shaped teeth was used to fix the fruit and vegetables to reduce material damage.
It effectively solves the problem of inaccurate cutting caused by the wear of the bracket, improves the neatness and efficiency of fruit and vegetable branches, and reduces the risk of material damage.
Smart Images
Figure CN222916655U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vegetable processing, in particular to a line induction type fruit and vegetable bending branch processor. Background Art
[0002] After being picked by a vegetable harvester, the vegetables still have fruits with incomplete stalks removed, such as peppers, eggplants, radishes, etc. Vegetables after the first picking generally have vegetable stalks, and manual cleaning and separation are required in the later stage. Repeated picking is time-consuming and laborious, with low efficiency and high labor costs. If manual cleaning and separation are not carried out, the vegetables will mildew during transportation and storage, seriously affecting the selling price of the vegetable peppers.
[0003] Vegetable branch bending treatment is a crucial link, directly affecting the lighting, ventilation conditions of the crops, as well as the final yield and quality. To solve this problem, a bending branch processor, as an efficient automatic device, has emerged. It can complete the pruning and stalk removal operations of fruit and vegetable branches. Usually, a rotating material bin and an internal cutting structure are selected for branch bending treatment. However, due to the influence of long-term continuous operation and complex working environments, the supporting wheels for the rotating material bin are prone to wear or performance decline, resulting in inaccurate cutting and affecting the neatness and efficiency of fruit and vegetable branch treatment.
[0004] Now, to solve the above technical problems, the utility model designs a line induction type fruit and vegetable bending branch processor. Content of the Utility Model
[0005] The utility model provides a line induction type fruit and vegetable bending branch processor, aiming to solve the problem that the supporting wheels for the rotating material bin are prone to wear or performance decline, resulting in inaccurate cutting. The technical solution is as follows:
[0006] A line induction type fruit and vegetable bending branch processor includes a conveyor belt feeding device, a main body frame, a rotating material bin, a supporting wheel, and a saw band assembly; the rotating material bin is rotatably connected to the main body frame, and a rotating material bin power mechanism for making the rotating material bin roll is installed on the main body frame. The two ends of the rotating material bin are respectively connected to the conveyor belt feeding device and the discharging device. The saw band assembly is installed inside the rotating material bin, and a supporting wheel is installed on the main body frame. An intelligent sensor for measuring the position change of the rotating material bin is installed on the main body frame; the rotating material bin includes a cylinder and steel bars, the steel bars are connected inside the cylinder through a height adjusting connecting device, and a turnover plate is installed inside the cylinder; the saw band assembly includes a saw band bracket, a fixing seat, and a saw band. The saw band bracket is installed on the main body frame, a V-shaped tooth is detachably connected to the fixing seat, the V-shaped tooth is slidably connected to the saw band, and a saw band sliding mechanism for making the saw band slide is installed on the saw band bracket.
[0007] Based on the above technical solution, the saw band sliding mechanism includes a saw band power motor and saw band wheels. Saw band wheels are connected to both the saw band bracket and the fixed seat. The saw band power motor is fixedly connected to the saw band bracket. The output end of the saw band power motor is connected to the saw band wheel through a sprocket. A saw band is connected between the saw band wheels. A handwheel adjustment mechanism is connected to the saw band bracket.
[0008] Based on the above technical solution, the bin power mechanism includes a rotary bin power motor, and the output end of the power motor is connected to a supporting wheel.
[0009] Based on the above technical solution, the height adjustment connecting device includes a fixed part and a sliding part. The sliding part is slidably connected to the fixed part, and the steel bar is detachably installed on the sliding part.
[0010] Preferably, a pressing wheel is installed on the main body frame, and the pressing wheel is slidably connected to the rotary material bin.
[0011] Preferably, a feeding sealing plate and a discharging sealing plate are respectively installed on both sides of the rotary material bin, and material openings are provided on both the feeding sealing plate and the discharging sealing plate.
[0012] Beneficial Effects
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: On the one hand, when the supporting wheel is worn during use, resulting in the sinking of the rotary material bin, the intelligent sensor can detect this change in a timely manner and then adjust the height of the saw band assembly on the main body frame. On the other hand, the cooperation between the steel bar and the V-shaped teeth fixes the fruits and vegetables well, and then removes the bent branches, effectively reducing material breakage. Brief Description of the Drawings
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only one embodiment of the present utility model. For those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.
[0015] Figure 1 : Structural schematic diagram of the present utility model;
[0016] Figure 2 : Side view of the present utility model omitting the feeding device;
[0017] Figure 3 : Structural schematic diagram of the saw band assembly of the present utility model;
[0018] Figure 4 : Figure 3 Enlarged view of part A in
[0019] Figure 5 : Schematic structural diagram of the rotating bin power mechanism of the present utility model;
[0020] Figure 6 : Schematic structural diagram of the rotating material bin of the present utility model;
[0021] Figure 7 : Schematic structural diagram of the height-adjusting connecting device of the present utility model;
[0022] Figure 8 : Schematic structural diagram of the feeding sealing plate of the present utility model;
[0023] Figure 9 : Schematic structural diagram of the discharging sealing plate of the present utility model;
[0024] Figure 10 : Schematic structural diagram of the flapping rubber strip of the present utility model. Detailed implementation manners
[0025] The present utility model will be further described below in conjunction with the accompanying drawings and examples:
[0026] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.
[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0029] Such as Figure 1 and Figure 2As shown in the figure, a line-sensing fruit and vegetable bending branch processor includes a conveyor belt feeding device 1, a main body frame 2, a rotating material bin 3, a supporting wheel 5, and a saw band assembly 6; the rotating material bin 3 is rotatably connected to the main body frame 2, and a rotating material bin power mechanism 4 for making the rotating material bin 3 roll is installed on the main body frame 2. Both ends of the rotating material bin 3 are respectively connected to the conveyor belt feeding device 1 and a discharging device 8. The saw band assembly 6 is installed in the rotating material bin 3. The supporting wheel 5 is installed on the main body frame 2, and an intelligent sensor 9 for measuring the position change of the rotating material bin 3 is installed on the main body frame 2.
[0030] As Figure 6 shown in the figure, the rotating material bin 3 includes a cylinder 31 and steel bars 33. The steel bars 33 are connected in the cylinder 31 through a height-adjusting connecting device 32, and a material-turning plate 34 is installed in the cylinder 31. A main cylinder material bin strengthening ring 21 is sleeved outside the cylinder 31 to maintain the stability of the rotation of the cylinder 31. In the traditional rotating material bin, when the material is insufficient, it cannot be completely cut, and the function of complete processing cannot be achieved. The built-in material-turning plate 34 of this equipment can complete all processing. The distance between the steel bars 33 is 50 mm to 500 mm.
[0031] As Figure 3 shown in the figure, the saw band assembly 6 includes a saw band support 61, a fixed seat 69, and a saw band 65. The saw band support 61 is installed on the main body frame 2. A V-shaped tooth 64 is detachably connected to the fixed seat 69. The V-shaped tooth 64 is slidably connected to the saw band 65. A saw band sliding mechanism for making the saw band 65 slide is installed on the saw band support 61. The V-shaped tooth can better adapt to branches of different thicknesses. Even when the diameter of the branch changes, the V-shaped tooth can maintain good contact and grasping ability. The saw band sliding mechanism includes a saw band power motor 62 and a saw band wheel 63. The saw band wheel 63 is connected to both the saw band support 61 and the fixed seat 69. The saw band power motor 62 is fixedly connected to the saw band support 61. The output end of the saw band power motor 62 is connected to the saw band wheel 63 through a sprocket. The saw band 65 is connected between the saw band wheels 63. A handwheel adjusting mechanism 66 is connected to the saw band support 61. The handwheel adjusting mechanism 66 can manually adjust the movement of the saw band 65 and is suitable for fine-tuning scenarios.
[0032] As Figure 4As shown, an additional V-shaped tooth 64 is provided above the saw belt 65. The V-shaped tooth 64 and the additional V-shaped tooth 64 sandwich the saw belt 65 in the middle. By adjusting the positions of the V-shaped tooth 64 and the additional V-shaped tooth 64, such as staggering the positions of the teeth, the sizes of the bent branches of different fruits and vegetables can be conveniently adjusted. The double-layer V-shaped teeth can better fix the bent branches, which is convenient for cutting by the saw belt 65. The steel bar 33 and the movable teeth of the V-shaped tooth 64 have a matching spacing of 0 to 50 mm. The saw tooth angle of the saw belt 65 is 0 to 180 degrees, and the V-shaped tooth 64 can penetrate into the surface texture of the bent branches of fruits and vegetables to form multiple contact points, which can not only firmly fix the fruits and vegetables to prevent them from slipping during transportation or processing, but also reduce surface damage caused by sliding. The spacing or depth of these teeth can be adjusted according to the size and shape of fruits and vegetables to adapt to more diverse types of fruits and vegetables, further improving the adaptability and efficiency of processing.
[0033] like Figure 5 As shown, the silo power mechanism 4 includes a rotating silo power motor 41, and the output end of the power motor 41 is connected to the supporting wheel 5. The two supporting wheels 5 support the rotating material silo 3 to make the rotating material silo 3 rotate stably. The surface of the supporting wheel 5 is made of rubber. The rubber wrapped on the outer layer of the cast iron wheel mainly plays the role of shock absorption, noise reduction and ground protection. The rubber material is elastic and can absorb vibration and impact during movement and reduce noise.
[0034] The saw band adjusting device 68 is installed on the fixing seat 69. The saw band adjusting device 68 can adjust the inclination angle of the saw band 65, and can be adjusted according to different fruits and vegetables. The saw band 65 passes through the saw band adjusting devices 68 on both sides, and the saw band adjusting devices 68 are bent to adjust the angle, which has the advantages of convenient processing and fast material discharge.
[0035] like Figure 7 As shown, the height adjustment connection device 32 includes a fixing member 321 and a sliding member 322, wherein the sliding member 322 is slidably connected to the fixing member 321, and the steel bar 33 is detachably mounted on the sliding member 322. The position of the sliding member 322 on the fixing member 321 is adjusted and fixed with bolts.
[0036] The main frame 2 is provided with a lower pressing wheel 7, which is slidably connected with the rotating material bin 3. The lower pressing wheel 7 and the supporting wheel 5 together improve the stability of the rotating material bin 3.
[0037] like Figure 8 and Figure 9 As shown, a feed sealing plate 35 and a discharge sealing plate 36 are respectively installed on both sides of the rotating material bin 3, and a material opening is provided on the material sealing plate 35 and the discharge sealing plate 36.
[0038] To solve the problem of high material breakage, the steel bars 33 hold the fruits and vegetables, and the provided V-shaped teeth 64 and additional V-shaped teeth 64 can well fix the bent branches of the fruits and vegetables, facilitating the next cutting step.
[0039] A beating rubber strip is provided on the main frame 2. The beating rubber strip includes a rotating shaft 22 and a rubber strip 23, and a driving device for driving the rotation of the rotating shaft 22 is connected to the rotating shaft 22. When the rotating shaft 22 rotates, it drives the rubber strip 23 to beat the rotating material bin 3. The beating rubber strip can prevent the fruit and vegetable branches from getting entangled, reduce the blockage phenomenon during the processing, and keep the production line running smoothly.
[0040] During use, it is used to cut fruits and vegetables with straight and bent branches. The fruits and vegetables with bent branches are put into the feeding device 1. The feeding device 1 can be a lifting device, which transports the fruits and vegetables into the rotating material bin 3. The steel bars 33 in the rotating material bin 3 hold out the fruits and vegetables. The steel bars 33 are preferably made of stainless steel.
[0041] The rotating bin power mechanism 4 drives the rotating material bin 3 to rotate until the bent branches of the fruits and vegetables held out by the steel bars 33 in the cylinder 31 come into contact with the V-shaped teeth 64. The V-shaped teeth 64 and the additional V-shaped teeth 64 have a clamping force on the bent branches of the fruits and vegetables. At this time, the saw band power motor 62 is started to make the saw band 65 cut the bent branches back and forth.
[0042] The fruits and vegetables with the bent branches cut are transported to the discharging device 8 through the feeding port opened on the discharging sealing plate 36 as the rotating material bin 3 rotates.
[0043] When the supporting wheel 5 is worn during use, the rotating material bin 3 will sink. At this time, the intelligent sensor 9 detects the height change between the rotating material bin 3 and the main frame 2, and the height of the saw band assembly 6 on the main frame 2 can be adjusted according to the height change. When the supporting wheel 5 is severely worn and reaches the alarm value of the intelligent sensor 9, the supporting wheel 5 is replaced in time. At the same time, the intelligent sensor 9 can independently sense the optimal processing distance of the equipment, greatly improving the excellent product rate.
[0044] The above has illustrated the present utility model by way of example, but the present utility model is not limited to the above specific embodiments. Any modification or variation based on the present utility model falls within the scope of protection required by the present utility model.
Claims
1. A line induction type fruit and vegetable branch bending machine, characterized in that: The invention comprises a conveyor belt loading device (1), a main frame (2), a rotating material bin (3), a supporting wheel (5) and a saw belt assembly (6); the rotating material bin (3) is rotatably connected to the main frame (2); a rotating material bin power mechanism (4) for rolling the rotating material bin (3) is installed on the main frame (2); two ends of the rotating material bin (3) are respectively connected to the conveyor belt loading device (1) and a discharging device (8); the saw belt assembly (6) is installed in the rotating material bin (3); the supporting wheel (5) is installed on the main frame (2); and an intelligent sensor (9) for measuring the position change of the rotating material bin (3) is installed on the main frame (2); The rotating material bin (3) comprises a cylinder (31) and a steel bar (33), wherein the steel bar (33) is connected to the cylinder (31) via a height-adjusting connection device (32), and a material turning plate (34) is installed in the cylinder (31); The saw band assembly (6) comprises a saw band support (61), a fixing seat (69) and a saw band (65); the saw band support (61) is mounted on the main frame (2); a V-shaped tooth (64) is detachably connected to the fixing seat (69); the V-shaped tooth (64) is slidably connected to the saw band (65); and a saw band sliding mechanism capable of sliding the saw band (65) is mounted on the saw band support (61).
2. The line induction type fruit and vegetable branch bending machine according to claim 1, characterized in that: The saw band sliding mechanism comprises a saw band power motor (62) and a saw band wheel (63); the saw band support (61) and the fixed seat (69) are both connected to the saw band wheel (63); the saw band power motor (62) is fixedly connected to the saw band support (61); the output end of the saw band power motor (62) is connected to the saw band wheel (63) via a sprocket; a saw band (65) is connected between the saw band support (61) and the saw band wheel (63) on the fixed seat (69); and the saw band support (61) is connected to a hand wheel adjustment mechanism (66).
3. The line induction type fruit and vegetable branch bending machine according to claim 2, characterized in that: Additional V-shaped teeth (64) are arranged above the saw belt (65).
4. The line induction type fruit and vegetable branch bending machine according to claim 1, characterized in that: The silo power mechanism (4) comprises a silo rotating power motor (41), and the output end of the power motor (41) is connected to a supporting wheel (5).
5. The line induction type fruit and vegetable branch bending machine according to claim 2, characterized in that: The fixed seat (69) is provided with a saw band adjusting device (68).
6. The line induction type fruit and vegetable branch bending machine according to claim 1, characterized in that: The height-adjusting connection device (32) comprises a fixing member (321) and a sliding member (322), wherein the sliding member (322) is slidably connected to the fixing member (321), and the steel bar (33) is detachably mounted on the sliding member (322).
7. The line induction type fruit and vegetable branch bending machine according to claim 1, characterized in that: A lower pressing wheel (7) is installed on the main frame (2), and the lower pressing wheel (7) is slidably connected to the rotating material bin (3).
8. The line induction type fruit and vegetable branch bending machine according to claim 1, characterized in that: A feed sealing plate (35) and a discharge sealing plate (36) are respectively installed on both sides of the rotating material bin (3), and a material opening is provided on both the material sealing plate (35) and the discharge sealing plate (36).
9. The line induction type fruit and vegetable branch bending machine according to claim 1, characterized in that: The main frame (2) is provided with a beating rubber strip, the beating rubber strip comprising a rotating shaft (22) and a rubber strip (23), and the rotating shaft (22) is connected to a driving device for driving the rotating shaft to rotate.