Quartering hammer with dustproof and anti-splashing functions

By using the combination of the top plate, protective steel plate hinged structure, flexible protective cover and negative pressure fan in the breaker, the problems of dust and splashing stones during the crushing process are solved, and better dust and splashing effects are achieved.

CN222918732UActive Publication Date: 2025-05-30中庆建设有限责任公司
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Patent Information

Application Number
CN202421766664.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-30
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing breaker generates a large amount of dust and splashing stones during the crushing process, resulting in poor dust and splash protection.

Method used

A broken hammer with dust-proof and splash-proof function was designed, and the hinged structure of the roof plate and the protective steel plate was adopted. Combined with a flexible protective cover and a negative pressure fan, dust was sucked into the dust collector through the connecting pipe to achieve dust-proof and splash-proof effects.

Benefits of technology

Effectively block splashing stones and dust, reduce noise, and improve the dustproof and splashproof performance of the breaker.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222918732U_ABST
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Abstract

The utility model provides a breaking hammer with dustproof and anti-splashing functions, which relates to the technical field of breaking hammers and comprises a breaking hammer support, a driving device, a breaking head, a top plate, a protective steel plate, a flexible protective cover, a dust collecting box, a fan and a connecting pipe. The bottoms of the protection steel plates are attached to the crushing face all the time, when the protection steel plates stretch outwards, the flexible protection cover is stretched, raised dust is prevented from drifting away from gaps between the protection steel plates, the draught fan enables the raised dust to be sucked into the dust collection box through the connecting pipe, and the flexible protection cover and the protection steel plates block dust and stones; the problem that in the prior art, when a breaking hammer works, the dustproof and anti-splashing effects are poor is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of breaker hammers, in particular to a breaker hammer with dust-proof and splash-proof functions. Background Art

[0002] A breaker hammer is a commonly used crushing device, and its main function is to crush ores or other large materials. It uses the pressure oil provided by an excavator pump station as power, enabling it to more effectively clean the floating stones and the soil in the rock crevices during excavation.

[0003] When the breaker hammer is performing crushing operations on hard stones and concrete, due to the impact of the hammer head, the stone materials are broken into smaller particles. During this process, the stone particles will collide and rub against each other, thus generating a large amount of dust, and the small stone fragments will also splash due to the impact of the hammer head, creating potential safety hazards.

[0004] Currently, the dust-proof device of the breaker hammer usually adopts the method of covering a plastic bucket around the hammer head to prevent dust from escaping. However, in actual use, as the hammer head breaks the object, the surface of the broken object will also become uneven. At this time, the bottom of the protective steel plate cannot fully fit the crushing surface, allowing dust and stones to escape from the gap between the protective steel plate and the crushing surface, resulting in an unsatisfactory dust-proof and splash-proof effect of the protective steel plate. Therefore, it needs to be improved and optimized. Content of the Utility Model

[0005] Therefore, the technical problem to be solved by the utility model is to overcome the defects in the prior art, so as to provide a breaker hammer with dust-proof and splash-proof functions.

[0006] A breaker hammer with dust-proof and splash-proof functions includes: a breaker hammer bracket, a driving device, and a breaking head. The breaker hammer bracket, the driving device, and the breaking head are longitudinally connected in sequence. One end of the driving device close to the breaking head is provided with a top plate, and multiple protective steel plates are hinged on the top plate. A flexible protective cover is arranged on the inner wall surface of the protective steel plate. A dust collection box, a fan, and a connecting pipe are arranged on the breaker hammer bracket. The fan is installed above the dust collection box, and the connecting pipe extends from the bottom of the dust collection box to the inside of the flexible protective cover.

[0007] Further, there are paired parallel cross bars and paired parallel vertical bars arranged on the top plate, and the cross bars and the vertical bars are perpendicular to each other.

[0008] Further, a threaded rod is arranged inside the cross bar, and both ends of the threaded rod are respectively connected to the vertical bar. Bolts are arranged at the connection points of the threaded rod and the vertical bar.

[0009] Further, sliders are arranged at both ends of the vertical bar, and guide grooves corresponding to the positions of the sliders are arranged on the top plate.

[0010] Furthermore, a guide rod is also arranged inside the guide groove, and the slider is slidably connected to the guide rod.

[0011] Furthermore, a connecting piece is installed at the bottom of the top plate, and the connecting piece is flexibly connected to the protective steel plate and the flexible protective cover.

[0012] Furthermore, the driving device is a driving cylinder, the top of the driving cylinder is connected to the breaker bracket, and the outer wall surface of the driving cylinder is connected to the cross bar and the vertical bar.

[0013] Furthermore, one end of the connecting pipe located inside the flexible protective cover is a dust suction port, and a filter screen is arranged on the dust suction port.

[0014] Furthermore, a box cover is hinged on the dust collection box.

[0015] Furthermore, the fan is a negative pressure fan, and a breaker handle is arranged above the breaker bracket.

[0016] The technical solution of the present utility model has the following advantages:

[0017] 1. A breaker with dust and splash prevention functions provided by the present utility model. By hinging the top plate and the protective steel plate to each other, when the breaker head operates on the breaking surface, the bottom of the protective steel plate always fits against the breaking surface. The setting of the protective steel plate blocks the splashing stones, and when the flexible protective cover arranged inside the protective steel plate causes the protective steel plate to open outward, the flexible protective cover is stretched, and the stretched flexible protective cover is used to prevent dust from drifting out through the gaps between the protective steel plates. Compared with traditional devices, this device blocks dust and stones through the flexible protective cover and the protective steel plate, reduces noise, and through the operation of the fan, the dust is sucked into the dust collection box through the connecting pipe, achieving the effect of dust and splash prevention during the working process of the breaker.

[0018] 2. In the technical solution provided by the present utility model, the movement of the cross bar and the vertical bar is realized through the threaded rod, thereby realizing the firm installation and disassembly of the driving cylinder, increasing the flexibility of the use of the breaker. At the same time, by moving the slider along the guide groove and the guide rod, the stability and accuracy of the movement of the cross bar and the vertical bar are increased.

[0019] 3. In the technical solution provided by the present utility model, a filter screen is arranged on the dust suction port to block and filter larger stones. The box cover hinged on the dust collection box is conducive to cleaning the dust after the breaker finishes working. At the same time, the breaker handle facilitates the movement and use of the breaker. Description of the Drawings

[0020] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0021] Figure 1 Schematic diagram of the overall structure of the present invention;

[0022] Figure 2 Schematic diagram of the protective steel plate and the top plate structure of the present invention;

[0023] Figure 3 Schematic diagram of the crushing head, top plate, protective steel plate, connecting piece and flexible protective cover of the present invention;

[0024] Figure 4 Schematic diagram of the connection of the driving cylinder, cross bar, vertical bar, threaded rod and top plate of the present invention;

[0025] Figure 5 Schematic diagram of the cross bar, vertical bar, threaded rod, guide groove, slider and guide rod of the present invention;

[0026] Figure 6 Schematic diagram of the connection of the protective steel plate, flexible protective cover and connecting piece of the present invention;

[0027] Figure 7 Schematic diagram of the connection of the dust collection box, box cover, negative pressure fan and connecting pipe of the present invention;

[0028] Figure 8 Schematic diagram of the dust suction port and filter screen of the present invention.

[0029] Explanation of reference numerals:

[0030] 1 - Breaker hammer support; 2 - Driving cylinder; 3 - Top plate; 4 - Cross bar; 5 - Vertical bar; 6 - Threaded rod; 7 - Slider; 8 - Guide groove; 9 - Guide rod; 10 - Bolt; 11 - Crushing head; 12 - Installation opening; 13 - Protective steel plate; 14 - Flexible protective cover; 15 - Connecting piece; 16 - Dust collection box; 17 - Box cover; 18 - Negative pressure fan; 19 - Connecting pipe; 20 - Dust suction port; 21 - Filter screen. Specific embodiments

[0031] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0032] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0033] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0034] In addition, the technical features involved in different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0035] As Figures 1 to 7 shown, a breaker with dust-proof and splash-proof functions includes: a breaker bracket 1, a driving device, and a breaker head 11. The breaker bracket 1, the driving device, and the breaker head 11 are longitudinally connected in sequence. One end of the driving device close to the breaker head 11 is provided with a top plate 3. A plurality of protective steel plates 13 are hinged on the top plate 3. A flexible protective cover 14 is provided on the inner wall surface of the protective steel plate 13. A dust collection box 16, a fan, and a connecting pipe 19 are provided on the breaker bracket 1. The fan is installed above the dust collection box 16. The connecting pipe 19 extends from the bottom of the dust collection box 16 to the inside of the flexible protective cover 14.

[0036] The above-mentioned breaker with dust and splash prevention functions has the top plate 3 and the protective steel plate 13 hinged to each other. When the breaker head 11 operates on the breaking surface, the bottom of the protective steel plate 13 always fits the breaking surface. The setting of the protective steel plate 13 blocks the splashing stones. The flexible protective cover 14 is made of rubber, and when the flexible protective cover 14 arranged inside the protective steel plate 13 causes the protective steel plate to open outwards, the flexible protective cover 14 is stretched. The stretched flexible protective cover 14 is used to prevent the dust from drifting out through the gaps between the protective steel plates 13. Compared with the traditional device, this device blocks the dust and stones through the flexible protective cover 14 and the protective steel plate 13, reducing the noise during the operation of the breaker. Through the operation of the fan, the dust is sucked into the dust collection box 16 through the connecting pipe 19, achieving the effect of dust and splash prevention during the operation of the breaker.

[0037] As Figure 2 shown, in this embodiment, a total of four protective steel plates 13 are installed, and the four protective steel plates 13 are evenly distributed on the top plate 3. However, the number of the protective steel plates 13 is not limited to four, and it can also be other numbers. The circular top plate 3 helps the protective steel plates 13 to better fit the breaking surface.

[0038] As Figure 4 and Figure 5 shown, in this embodiment, there are paired parallel cross bars 4 and paired parallel vertical bars 5 on the top plate 3. The cross bars 4 and the vertical bars 5 are perpendicular to each other. The cross bars 4 and the vertical bars 5 jointly enclose an installation opening 12, and the installation opening 12 is used for installing and fixing the driving device.

[0039] As Figure 4 and Figure 5 shown, in this embodiment, a threaded rod 6 is arranged inside the cross bar 4. The two ends of the threaded rod 6 are respectively connected to the vertical bar 5. A bolt 10 is arranged at the connection of the threaded rod 6 and the vertical bar 5. When installing the driving device, first place the driving device in the installation opening 12, and then rotate the bolt 10 to drive the vertical bar 5 to move along the threaded rod 6 until the driving device is fixedly installed.

[0040] As Figure 5 shown, in this embodiment, sliding blocks 7 are arranged at both ends of the vertical bar 5. Guide grooves 8 corresponding to the positions of the sliding blocks 7 are arranged on the top plate 3. Guide rods 9 are also arranged inside the guide grooves 8. The sliding blocks 7 are slidably connected to the guide rods 9. The sliding blocks 7 drive the vertical bar 5 to move along the guide rods 9 in the guide grooves 8, improving the accuracy of the installation process.

[0041] As Figure 6As shown in the figure, in this embodiment, a connecting member 15 is installed at the bottom of the top plate 3, and the connecting member 15 is flexibly connected to the protective steel plate 13 and the flexible protective cover 14. The connecting member 15 is simultaneously flexibly connected to the top plate 3, the protective steel plate 13, and the flexible protective cover 14, improving the connection stability between the top plate 3, the protective steel plate 13, and the flexible protective cover 14. At the same time, the connecting member 15 is made of rubber, which helps to fit the protective steel plate 13 and the flexible protective cover 14 to the crushing surface, achieving the effect of dust and splash prevention for the breaker.

[0042] As Figure 1 shown in the figure, in this embodiment, the driving device is a driving cylinder 2. The top of the driving cylinder 2 is connected to the breaker support 1. The outer wall surface of the driving cylinder 2 is connected to the cross bar 4 and the vertical bar 5. The bottom of the driving cylinder 2 is connected to the breaker head 11. The driving cylinder 2 is used to provide power for the entire breaker device, facilitating the construction operation of the breaker. The connection between the outer wall surface of the driving cylinder 2 and the cross bar 4 and the vertical bar 5 is used to connect the driving cylinder 2 to the lower top plate 3 and the protective steel plate 13.

[0043] As Figure 7 and Figure 8 shown in the figure, in this embodiment, one end of the connecting pipe 19 located inside the flexible protective cover 14 is a dust suction port 20, and a filter screen 21 is provided on the dust suction port 20. The filter screen 21 blocks and filters larger stones.

[0044] As Figure 1 shown in the figure, in this embodiment, a box cover 17 is hinged on the dust collection box 16. Through the hinged box cover 17, it is beneficial to clean the dust after the breaker work is completed.

[0045] As Figure 1 shown in the figure, in this embodiment, the fan is a negative pressure fan 18. A breaker handle is provided above the breaker support 1. The negative pressure fan 18 has the characteristics of large air volume, low noise, low energy consumption, stable operation, long service life, and high efficiency. The breaker handle facilitates the movement and use of the breaker.

[0046] As Figures 1 to 8As shown, in this embodiment, before the crushing operation, the staff first place the driving cylinder 2 into the installation opening 12, and then rotate the bolt 10 clockwise. The rotation of the bolt 10 drives the vertical rod 5 to move towards the cross rod 4. At the same time, the slider 7 at the bottom of the vertical rod 5 slides along the guide rod 9 inside the guide groove 8, improving the stability and accuracy of the installation process. The staff continuously rotates the bolt 10 clockwise until the outer wall surfaces of the two vertical rods 5 and the driving cylinder 2 are tightly connected to each other. Then, the staff starts the negative pressure fan 18 to start the crushing operation. When the crushing head 11 performs the crushing operation, since the top plate 3 and the protective steel plate 13 are hinged to each other, when the crushing head 11 operates on the inclined crushing surface, the bottom of the protective steel plate 13 always fits the crushing surface. At the same time, the side of the connecting member 15 connected to the protective steel plate 13 and the flexible protective cover 14 is stretched. During inclined surface crushing, the crushing surface gradually becomes flat. Due to its own flexible characteristics and under the gravity of the protective steel plate 13, the protective steel plate 13 automatically closes downward, further making the protective steel plate 13 always fit the crushing surface, playing a role in dust prevention. During the crushing operation, the crushing head 11 will press downward. At this time, multiple protective steel plates 13 will open outward. At the same time, a flexible protective cover 14 is provided on the inner wall surface of the protective steel plate 13. Due to its own flexible characteristics, the flexible protective cover 14 can still ensure that it fits the crushing surface even after being stretched, playing a role in dust prevention. Moreover, the flexible protective cover 14 can block the flying stones during crushing, reducing noise and also playing a role in protecting the protective steel plate 13. When dust is generated inside the flexible protective cover 14, the negative pressure fan 18 will also suck the dust inside the flexible protective cover 14 into the dust collection box 16 through the connecting pipe 19 and store it in the dust collection box 16. After the crushing operation is completed, the staff can turn off the negative pressure fan 18 and open the box cover 17 to clean the dust inside the dust collection box 16. At the same time, the staff rotates the bolt 10 counterclockwise, and the vertical rod 5 moves away from the cross rod 4, thereby disassembling the driving cylinder 2.

[0047] Obviously, the above embodiments are only examples clearly described and not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present invention.

Claims

1. A breaker hammer with dust and splash prevention functions, comprising: A breaker hammer bracket (1), a driving device and a crushing head (11), characterized in that the breaker hammer bracket (1), the driving device and the crushing head (11) are longitudinally connected in sequence, a top plate (3) is arranged at one end of the driving device close to the crushing head (11), a plurality of protective steel plates (13) are hinged on the top plate (3), a flexible protective cover (14) is arranged on the inner wall surface of the protective steel plate (13), a dust collecting box (16), a fan and a connecting pipe (19) are arranged on the breaker hammer bracket (1), the fan is installed above the dust collecting box (16), and the connecting pipe (19) extends from the bottom of the dust collecting box (16) to the inside of the flexible protective cover (14).

2. A breaker hammer with dust and splash prevention function according to claim 1, characterized in that: The top plate (3) is provided with pairs of parallel horizontal bars (4) and pairs of parallel vertical bars (5), and the horizontal bars (4) and the vertical bars (5) are perpendicular to each other.

3. A breaker hammer with dust and splash prevention function according to claim 2, characterized in that: A threaded rod (6) is arranged inside the cross rod (4), and both ends of the threaded rod (6) are respectively connected to the vertical rod (5), and a bolt (10) is arranged at the connection between the threaded rod (6) and the vertical rod (5).

4. A breaker hammer with dust and splash prevention function according to claim 2, characterized in that: Slide blocks (7) are provided at both ends of the vertical rod (5), and guide grooves (8) corresponding to the positions of the slide blocks (7) are provided on the top plate (3).

5. A breaker hammer with dust and splash prevention function according to claim 4, characterized in that: A guide rod (9) is also provided inside the guide groove (8), and the slide block (7) is slidably connected to the guide rod (9).

6. A breaker hammer with dust and splash prevention function according to claim 1, characterized in that: A connecting piece (15) is installed at the bottom of the top plate (3), and the connecting piece (15) is flexibly connected to the protective steel plate (13) and the flexible protective cover (14).

7. A breaker hammer with dust and splash prevention function according to claim 2, characterized in that: The driving device is a driving cylinder (2), the top of the driving cylinder (2) is connected to the breaker hammer bracket (1), and the outer wall surface of the driving cylinder (2) is connected to the cross bar (4) and the vertical bar (5).

8. The breaker hammer with dust and splash prevention function according to claim 1, characterized in that: One end of the connecting pipe (19) located inside the flexible protective cover (14) is a dust suction port (20), and a filter screen (21) is arranged on the dust suction port (20).

9. A breaker hammer with dust and splash prevention function according to claim 1, characterized in that: A box cover (17) is hingedly connected to the dust collecting box (16).

10. A breaker hammer with dust and splash prevention function according to claim 1, characterized in that: The fan is a negative pressure fan (18), and a breaker hammer handle is arranged above the breaker hammer bracket (1).

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