Water spraying and lubricating device for rubber tire

By designing a rubber tire water spray lubrication device, using the combination of an annular lubrication spray structure and a lubrication pump, the problems of high labor costs and unstable quality of the rubber tire lubrication method in the prior art are solved, and fast and stable tire lubrication and efficient operation of the production line are achieved.

CN222918871UActive Publication Date: 2025-05-30ANSHAN CAISHENG MASCH MFG CO LTD
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Patent Information

Application Number
CN202421770721.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-30
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing lubrication methods of rubber tires and rims have problems such as high labor costs and unstable quality, which affect the normal operation of automatic assembly equipment and product quality.

Method used

A rubber tire water spray lubrication device is designed, adopting an annular lubricating spray structure, which stabilizes the lubricating medium through a lubricating pump, and uses nozzles and quick plug joints to achieve rapid positioning and lubrication.

Benefits of technology

Fast and stable tire lubrication is achieved, the device structure and maintenance is simplified, the lubrication stability and production line efficiency are improved, and the risks of equipment failure and product damage are reduced.

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Abstract

The utility model belongs to the technical field of rubber tire production, and particularly relates to a rubber tire water spraying lubricating device which is characterized by comprising a base, a stand column, a cross beam and a spraying pipe, the spraying pipe comprises an annular pipe and a straight pipe, the outer end of the straight pipe is sealed, nozzles are evenly arranged at the bottom of the annular pipe, and the annular pipe is connected with the cross beam through the straight pipe. The end of the straight pipe is connected with a beam through a sliding seat, the beam is connected with a stand column through a right-angle connecting piece, and the stand column is connected with a base through a reinforcing rib. An inlet in the straight pipe is communicated with an outlet of a lubricating pump through a pipeline, and an inlet of the lubricating pump is connected with a medium barrel. Compared with the prior art, the tire lubricating device has the advantages that the annular lubricating spraying structure is adopted, the spraying position can be quickly positioned and adjusted, lubricating media are stably supplied to the spraying head through the lubricating pump, and tires on a production line can be quickly lubricated. The device is simple in structure, convenient to adjust and maintain and beneficial to keeping lubrication stability and reducing production fluctuation.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rubber tire production, in particular to a water spray lubrication device for a rubber tire. Background Art

[0002] Tires are circular elastic rubber products that roll on the ground and are installed on various vehicles or machines. They are usually installed on metal rims, can support the vehicle body, buffer external impacts, achieve contact with the road surface and ensure the driving performance of the vehicle. Tires are often used under complex and harsh conditions. They are subjected to various deformations, loads, forces, and high and low temperature effects when driving, so they must have high load-bearing performance, traction performance, and buffering performance. At the same time, they are also required to have high wear resistance and flex resistance, as well as low rolling resistance and heat generation.

[0003] Before assembling the tire and rim, the tire or rim needs to be lubricated to reduce the resistance between the tire and rim during assembly. In the past, liquid lubricant spraying or smearing, or grease application, was usually adopted. Traditional manual application and spraying have high labor costs and unstable quality, which seriously affects the automatic assembly of tires and rims, resulting in equipment failure and product damage. Utility Model Content

[0004] The utility model aims to provide a rubber tire water spray lubrication device, which overcomes the shortcomings of the prior art and adopts an annular lubrication spray structure to quickly complete the positioning adjustment of the spray position. The lubrication medium is stably supplied to the spray head by a lubrication pump, so that the lubrication of the tires on the production line can be quickly completed.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions:

[0006] The rubber tire water spray lubrication device is characterized in that it includes a base, a column, a crossbeam and a spray pipe, the spray pipe includes a ring pipe and a straight pipe, the outer end of the straight pipe is sealed, the straight pipe is connected to the ring pipe, nozzles are evenly arranged on the bottom of the ring pipe, the ring pipe is connected to the crossbeam through the straight pipe, the end of the straight pipe is connected to the crossbeam through a sliding seat, the crossbeam is connected to the column through a right-angle connector, and the column is connected to the base through a reinforcing rib; the inlet on the straight pipe is connected to the outlet of the lubrication pump through a pipeline, and the inlet of the lubrication pump is connected to the medium barrel.

[0007] A valve is arranged at the inlet of the straight pipe, a quick-change joint is arranged on the valve, and the valve is a ball valve or a gate valve.

[0008] The nozzle is a two-section stainless steel telescopic sprinkler nozzle.

[0009] The columns and beams are both 8080 die-cast aluminum alloy profiles, and the specification of the right-angle connector is CBE-40-8080.

[0010] The medium barrel is provided with a barrel cover, the barrel cover is provided with a filter hopper, the filter hopper is provided with a filter hopper cover, the filter hopper cover is provided with a handle, and the filter hopper is movably fitted in the opening of the barrel cover.

[0011] The pipeline is a rubber hose or a steel wire flexible water pipe with an inner diameter of 8-10 mm.

[0012] The nozzle is connected to the annular pipe through a quick connector.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1) By adopting an annular lubrication spraying structure, the positioning adjustment of the spraying position can be quickly completed. The lubricating medium is stably supplied to the spray head through a lubricating pump, and the lubrication of the tires on the production line can be quickly completed.

[0015] 2) The device has a simple structure, is convenient for adjustment and maintenance, is beneficial to maintaining the stability of lubrication, and reduces production fluctuations.

[0016] 3) The nozzle is connected by a quick connector, which is convenient for replacement and avoids the adverse effects caused by nozzle blockage. Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;

[0018] Figure 2 is Figure 1 the left view of

[0019] Figure 3 is Figure 1 the top view of

[0020] In the figure: 1 - base, 2 - column, 3 - cross beam, 4 - spray pipe, 5 - sliding seat, 6 - right-angle connecting piece, 7 - reinforcing rib, 8 - pipeline, 9 - lubricating pump, 10 - medium barrel, 11 - valve, 12 - quick-change connector, 13 - barrel cover, 14 - filter hopper, 15 - filter hopper cover, 16 - handle, 17 - check valve, 41 - annular pipe, 42 - straight pipe, 43 - nozzle, 44 - quick connector. Detailed Embodiments

[0021] The technical solutions of the present utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model.

[0022] To more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the specific examples required for the description of the specific embodiments or the prior art. Obviously, the specific examples described below are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other specific examples can be obtained based on these specific examples.

[0023] Generally, the components of the embodiments of the present utility model described and shown in the specific examples here can be arranged and designed in countless different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the specific examples is not intended to limit the scope of the claimed present utility model, but only represents the selected embodiments of the present utility model.

[0024] See Figures 1-3 , which is a schematic structural diagram of an embodiment of the rubber tire water spray lubrication device of the present utility model, including a base 1, a column 2, a cross beam 3, and a spray pipe 4. The spray pipe 4 includes an annular pipe 41 and a straight pipe 42. The outer end of the straight pipe 42 is sealed, and the straight pipe 42 is internally connected to the annular pipe 41. Nozzles 43 are uniformly arranged at the bottom of the annular pipe 41. The nozzles 43 are connected to the annular pipe 41 through quick connectors 44. In the embodiment, the model of the quick connector 44 is KQ2H06-01SA. The annular pipe 41 is connected to the cross beam 3 through the straight pipe 42. The end of the straight pipe 42 is connected to the cross beam 3 through a sliding seat 5. The cross beam 3 is connected to the column 2 through a right-angle connector 6. The column 2 is connected to the base 1 through a reinforcing rib 7. The inlet on the straight pipe 42 is connected to the outlet of a lubricating pump 9 through a pipeline 8. The inlet of the lubricating pump 9 is connected to a medium barrel 10. The lubricating pump is a centrifugal pump or a gear pump.

[0025] To improve the matching degree, in the embodiment, both the column 2 and the cross beam 3 are 8080 die-cast aluminum alloy profiles, and the specification of the right-angle connector 6 is CBE-40-8080. The cross beam 3 can be lifted along the column 2 and fixed at any height.

[0026] A valve 11 is provided at the inlet on the straight pipe 42. A quick-change joint 12 is provided on the valve 11. The valve 11 can be a ball valve or a gate valve. The pipeline 8 is a rubber hose or a steel wire flexible water pipe with an inner diameter of 8-10 mm. The hose can provide a sufficient adjustment range. To prevent the hose from being easily damaged due to low strength, a hard pipe such as a section of PPR pipe or a metal pipe can also be provided on the pipeline. The hard pipe and the hose are both connected through the quick-change joint 12. The model of the quick-change joint 12R is KQ2H12-03SA. To prevent the medium in the pipeline 8 from flowing back, a check valve 17 can be provided on the pipeline, and its specification is a G3 / 8 double internal thread check valve.

[0027] To achieve the spray effect, the nozzle 43 is a 3 mm two-section stainless steel telescopic sprinkler nozzle.

[0028] A bucket cover 13 is provided on the medium bucket 10, a filter funnel 14 is provided on the bucket cover 13, a filter funnel cover 15 is provided on the filter funnel 14, a handle 16 is provided on the filter funnel cover 15, and the filter funnel 14 is movably fitted at the opening of the bucket cover 13 for easy removal.

[0029] During use, softened water is added to the medium bucket 10 from the filter funnel 14. The height of the spray pipe 4 is adjusted according to the tire specifications that need to be sprayed and lubricated. For small-sized tires, it can be lower, and for large-sized tires, it can be higher to ensure the spraying effect. Since water has a lubricating effect on rubber and leaves no trace after evaporation, it has less impact on the environment than oil lubrication. Softened water can reduce the blockage of the nozzle.

[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water spray lubrication device for rubber tires, characterized in that: It includes a base, a column, a crossbeam and a spray pipe. The spray pipe includes a ring pipe and a straight pipe. The outer end of the straight pipe is sealed, the straight pipe is connected to the ring pipe, nozzles are evenly arranged on the bottom of the ring pipe, the ring pipe is connected to the crossbeam through the straight pipe, the end of the straight pipe is connected to the crossbeam through a sliding seat, the crossbeam is connected to the column through a right-angle connector, and the column is connected to the base through a reinforcing rib; the inlet on the straight pipe is connected to the outlet of the lubrication pump through a pipeline, and the inlet of the lubrication pump is connected to the medium barrel.

2. The rubber tire water spray lubrication device according to claim 1, characterized in that: A valve is arranged at the inlet of the straight pipe, a quick-change joint is arranged on the valve, and the valve is a ball valve or a gate valve.

3. The rubber tire water spray lubrication device according to claim 1, characterized in that: The nozzle is a two-section stainless steel telescopic sprinkler nozzle.

4. The rubber tire water spray lubrication device according to claim 1, characterized in that: The columns and beams are both 8080 die-cast aluminum alloy profiles, and the specification of the right-angle connector is CBE-40-8080.

5. The rubber tire water spray lubrication device according to claim 1, characterized in that: The medium barrel is provided with a barrel cover, the barrel cover is provided with a filter bucket, the filter bucket is provided with a filter bucket cover, the filter bucket cover is provided with a handle, and the filter bucket is movably embedded in the opening of the barrel cover.

6. The rubber tire water spray lubrication device according to claim 1, characterized in that: The pipeline is a rubber hose or a steel wire soft water pipe with an inner diameter of 8-10 mm.

7. The rubber tire water spray lubrication device according to claim 1, characterized in that: The nozzle is connected to the ring tube via a quick-connect connector.