Laser cladding dust cleaning device

By automatically adjusting the brush position in the laser cladding dust cleaning device using a mobile rod and an elastic structure, and designing a collection bucket and collection box that automatically collects dust, the problems of inconvenient dust cleaning and cumbersome brush position adjustment in the prior art are solved, and work efficiency and safety are improved.

CN222919141UActive Publication Date: 2025-05-30WENZHOU UNIV
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Patent Information

Application Number
CN202421660913.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-30
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

After cleaning up the dust, the existing laser cladding dust cleaning device directly drops on the lathe, which requires staff to clean it manually, which is more troublesome, and the position adjustment of the brush requires manual operation, which is cumbersome and inconvenient.

Method used

A laser cladding dust cleaning device is designed, using a moving rod and an elastic structure to fit the brush with the surface of the workpiece, reducing the need for manual adjustment; at the same time, through the design of the collection bucket and the collection box, the dust can be automatically collected and processed.

Benefits of technology

Automatic brush adjustment is realized, reducing the frequency of manual operation of staff and improving work efficiency; at the same time, automatic collection and treatment of dust simplifies the subsequent cleaning process and reduces the burden on staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laser cladding dust cleaning device and relates to the technical field of dust cleaning. The laser cladding machine comprises a machining table, two supporting frames are arranged at the top of the machining table, a guide rail is arranged at the tops of the two supporting frames, a laser cladding device is arranged on the circumferential side of the guide rail in a sliding fit mode, a powder blowing assembly is arranged on one side of the laser cladding device, and a workpiece is arranged between the two supporting frames in a rotating fit mode. A fixed rod is arranged on one side of the laser cladding device, a movable rod is arranged in the fixed rod in an elastic fit mode, a brush matched with a workpiece is arranged at one end of the movable rod, and an installation assembly matched with the movable rod is arranged on the brush. Through the arrangement of the moving rod, the moving rod can move through elasticity, the moving rod drives the brush to be attached to the surface of a workpiece, and therefore the brush can adapt to workpieces of different sizes conveniently, the situation that workers manually adjust the position of the brush is reduced, and the worker can use the brush conveniently.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dust cleaning, and specifically relates to a laser cladding dust cleaning device. Background Technique

[0002] Laser cladding technology refers to coating a coating material on the surface of a workpiece in different filling ways. After laser irradiation, the powder is melted and cladded on the workpiece. Among them, some powders are on the surface of the workpiece to be processed. If these accumulated powders are not cleaned up, it is not conducive to subsequent detection and processing.

[0003] Chinese Patent with application number CN202120188413.2 discloses a laser cladding dust cleaning device, which includes a brush assembly for cleaning floating dust, unused powder and attachments on the surface of the workpiece. The position of the brush assembly is adjustably arranged behind the cladding moving direction of the laser cladding device. The brush assembly includes a brush fixing member and a brush detachably arranged on the brush fixing member. The brush fixing member is connected to the laser cladding device. The brush is attached to the surface of the workpiece through the position adjustment of the brush assembly, and then the surface of the workpiece is cleaned by the cooperation of the brush and the rotation of the workpiece. After the laser cladded workpiece is cleaned, the state of the cladding layer can be visually observed, which is convenient for the quality inspector to timely detect the surface defects of the laser cladded workpiece and timely process the workpiece with surface defects, saving costs and improving the quality and accuracy of the laser cladded workpiece. When the above device is actually used, the residual dust on the surface of the workpiece is cleaned by the brush assembly, but the dust directly falls onto the lathe after being cleaned, and the staff still needs to clean the lathe later, which is rather troublesome and easily affects the subsequent processing of the workpiece. Moreover, the position of the brush assembly is adjusted through a corrugated pipe to adapt to workpieces of different sizes, which requires manual adjustment by the staff and is not convenient for the staff to use.

[0004] In view of this, the present utility model is specifically proposed. Content of the Utility Model

[0005] The technical problem to be solved by the present utility model is to overcome the deficiencies of the prior art and provide a laser cladding dust cleaning device.

[0006] To solve the above technical problem, the basic concept of the technical solution adopted by the present utility model is:

[0007] A laser cladding dust cleaning device includes a processing table. Two support frames are installed on the top of the processing table. A guide rail is installed on the top of the two support frames. A laser cladding device is slidably fitted on the periphery of the guide rail. A powder blowing assembly is installed on one side of the laser cladding device. A workpiece is rotatably fitted between the two support frames;

[0008] On one side of the laser cladding device, a fixed rod is installed. A movable rod is elastically fitted inside the fixed rod. One end of the movable rod is equipped with a brush that cooperates with the workpiece. An installation component that cooperates with the movable rod is installed on the brush. A collection hopper is installed at the bottom of the fixed rod. A collection box is slidably fitted on the processing table. The collection hopper is located below the workpiece, and the collection box is located below the collection hopper.

[0009] Optionally, in order to facilitate the installation or disassembly of the brush, an installation groove is opened at one end of the movable rod. The installation component includes an installation plate installed on the brush, two pressing rods elastically fitted inside the installation plate, a clamping rod installed at one end of the pressing rod, and two clamping grooves respectively opened on both sides of the installation groove. One ends of the two pressing rods respectively penetrate through both sides of the installation plate, and the two clamping rods respectively cooperate with the two clamping grooves.

[0010] Optionally, in order to facilitate the removal of the collection box for dust treatment, a chute is opened on the processing table. The collection box is slidably fitted in the chute. A handle is installed on one side of the collection box, and a cover plate is rotatably fitted on the top of the collection box.

[0011] Optionally, in order to facilitate the collection of dust by the collection hopper and enter the collection box, a through groove is opened on the top of the cover plate. A connecting pipe is installed at the bottom of the collection hopper, and one end of the connecting pipe is slidably fitted in the through groove.

[0012] Optionally, in order to facilitate the fixation of the workpiece, a chuck and a fixing element are respectively rotatably fitted on the opposite sides of the two support frames. The workpiece cooperates with the chuck and the fixing element.

[0013] Optionally, in order to facilitate the movement and adjustment of the movable rod and the brush, a limiting block is installed at the end of the movable rod away from the brush. A spring is installed between the limiting block and the fixed rod.

[0014] After adopting the above technical solution, the present utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the present utility model does not necessarily need to achieve all the advantages described below at the same time:

[0015] By setting the movable rod, the movable rod can move elastically, so that the movable rod drives the brush to fit the surface of the workpiece, thus facilitating the brush to adapt to workpieces of different sizes, reducing the situation where the staff manually adjusts the position of the brush, and being convenient for the staff to use. By setting the installation component, the installation component can be adjusted to disassemble and install the brush, and the brush can be replaced after long-term use, which is convenient for replacing a new brush for use and facilitating the cleaning of the workpiece surface. By setting the collection hopper, the collection hopper can collect the dust cleaned by the brush, and the dust enters the collection box through the collection hopper, thus facilitating the staff to collect and treat the dust.

[0016] The following further describes in detail the specific implementation manners of the present utility model with reference to the accompanying drawings. Description of the Drawings

[0017] The accompanying drawings in the following description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. In the drawings:

[0018] Figure 1 is a schematic structural diagram of a dust cleaning device;

[0019] Figure 2 is a schematic structural diagram of a support frame;

[0020] Figure 3 is a schematic structural diagram of a laser cladding device;

[0021] Figure 4 is a schematic structural diagram of a mounting assembly;

[0022] In the drawings, the list of components represented by each reference numeral is as follows:

[0023] Processing table 1, support frame 2, guide rail 3, laser cladding device 4, workpiece 5, fixed rod 6, moving rod 7, brush 8, mounting assembly 9, mounting plate 901, pressing rod 902, clamping rod 903, clamping groove 904, collection hopper 10, collection box 11, handle 12, cover plate 13, through groove 14, connecting pipe 15, chuck 16, fixing element 17, powder blowing assembly 18, mounting groove 19, limiting block 20, spring 21.

[0024] It should be noted that these drawings and the text description are not intended to limit the scope of the concept of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Description of the Specific Embodiments

[0025] The present invention will now be described in further detail with reference to the accompanying drawings.

[0026] Please refer to Figures 1-4 As shown, in this embodiment, a laser cladding dust cleaning device is provided, including a processing table 1. Two support frames 2 are installed on the top of the processing table 1. A guide rail 3 is installed on the tops of the two support frames 2. A laser cladding device 4 is slidably fitted on the periphery of the guide rail 3. A powder blowing assembly 18 is installed on one side of the laser cladding device 4. A workpiece 5 is rotatably fitted between the two support frames 2;

[0027] A fixed rod 6 is installed on one side of the laser cladding device 4. A moving rod 7 is elastically fitted inside the fixed rod 6. A brush 8 that cooperates with the workpiece 5 is installed at one end of the moving rod 7. A mounting assembly 9 that cooperates with the moving rod 7 is installed on the brush 8. A collection hopper 10 is installed at the bottom of the fixed rod 6. A collection box 11 is slidably fitted on the processing table 1. The collection hopper 10 is located below the workpiece 5, and the collection box 11 is located below the collection hopper 10.

[0028] One aspect of this embodiment is applied as follows: First, the workpiece 5 is installed between the two support frames 2. Then, the moving rod 7 will move by its own elastic force. The movement of the moving rod 7 drives the brush 8 to move, so that the brush 8 fits against the workpiece 5. When the workpiece 5 rotates, the brush 8 cleans the surface of the workpiece 5. The laser cladding device 4 can move along the guide rail 3. The movement of the laser cladding device 4 drives the fixed rod 6 to move. The movement of the fixed rod 6 drives the moving rod 7 and the brush 8 to move, so that the brush 8 cleans different positions of the workpiece 5. The dust falling during the cleaning process enters the collection hopper 10 and then enters the collection box 11 through the collection hopper 10. When the brush 8 needs to be replaced after long-term use, the installation component 9 is adjusted to release the fixation of the brush 8, the brush 8 is removed from the moving rod 7, and then the brush 8 is reinstalled. The brush 8 is fixed by the installation component 9.

[0029] By setting the moving rod 7, the moving rod 7 can move elastically, so that the moving rod 7 drives the brush 8 to fit against the surface of the workpiece 5, thus facilitating the brush 8 to adapt to workpieces of different sizes, reducing the situation where the staff manually adjusts the position of the brush 8, and being convenient for the staff to use. By setting the installation component 9, the installation component 9 can be adjusted to disassemble and install the brush 8. After the brush 8 is used for a long time, it can be replaced, which is convenient for replacing a new brush 8 for use and convenient for cleaning the surface of the workpiece. By setting the collection hopper 10, the collection hopper 10 can collect the dust cleaned by the brush 8, and the dust enters the collection box 11 through the collection hopper 10, thus facilitating the staff to collect and process the dust.

[0030] As Figure 4 shown, an installation groove 19 is opened at one end of the moving rod 7 of this embodiment. The installation component 9 includes an installation plate 901 installed on the brush 8, two pressing rods 902 elastically fitted in the installation plate 901, a clamping rod 903 installed at one end of the pressing rod 902, and two clamping grooves 904 respectively opened on both sides of the installation groove 19. One ends of the two pressing rods 902 respectively penetrate through both sides of the installation plate 901, and the two clamping rods 903 are respectively matched with the two clamping grooves 904. By setting the pressing rod 902, the pressing rod 902 can be adjusted to drive the clamping rod 903 to move, so that the clamping rod 903 moves out of the clamping groove 904, and then the brush 8 can be removed. When installing the brush 8, first adjust the pressing rod 902, then align the clamping rod 903 with the clamping groove 904. After releasing the pressing rod 902, the elastic force drives the pressing rod 902 to reset. The movement of the pressing rod 902 drives the clamping rod 903 to enter the clamping groove 904 to install the brush 8.

[0031] As Figure 2As shown in the figure, a chute is provided on the processing table 1 of this embodiment. The collection box 11 is slidably fitted in the chute. A handle 12 is installed on one side of the collection box 11, and a cover plate 13 is rotatably fitted on the top of the collection box 11. By providing the handle 12, the handle 12 can be pulled to drive the collection box 11 to move, and the collection box 11 can be removed from the processing table 1 to process the dust collected in the collection box 11. By providing the cover plate 13, the cover plate 13 can shield the collection box 11.

[0032] As Figures 2-3 shown in the figure, a through groove 14 is provided on the top of the cover plate 13 of this embodiment. A connecting pipe 15 is installed at the bottom of the collection hopper 10, and one end of the connecting pipe 15 is slidably fitted in the through groove 14. By providing the connecting pipe 15, the collection hopper 10 can collect the dust cleaned by the brush 8, and the dust in the collection hopper 10 can enter the collection box 11 through the connecting pipe 15.

[0033] As Figure 2 shown in the figure, chucks 16 and fixing elements 17 are rotatably fitted on the opposite sides of the two support frames 2 of this embodiment respectively, and the workpiece 5 is fitted with the chucks 16 and the fixing elements 17. By providing the chucks 16, the chucks 16 can clamp and fix one end of the workpiece 5, and the fixing elements 17 can squeeze the other end of the workpiece 5 to squeeze and fix the workpiece 5.

[0034] As Figure 3 shown in the figure, a limit block 20 is installed at the end of the moving rod 7 away from the brush 8 of this embodiment, and a spring 21 is installed between the limit block 20 and the fixed rod 6. By providing the spring 21, the spring 21 can drive the moving rod 7 to move, the moving rod 7 can drive the brush 8 to move, so that the brush 8 can fit the surfaces of workpieces of different sizes.

[0035] The present utility model is not limited to the above embodiments. Anyone should know that structural changes made under the inspiration of the present utility model, as long as they have the same or similar technical solutions as the present utility model, all fall within the protection scope of the present utility model. The technologies, shapes, and structures not described in detail in the present utility model are all well-known technologies.

Claims

1. A laser cladding dust cleaning device, characterized in that: include: A processing table (1), wherein two support frames (2) are mounted on the top of the processing table (1), a guide rail (3) is mounted on the top of the two support frames (2), a laser cladding device (4) is slidably engaged with the guide rail (3), a powder blowing assembly (18) is mounted on one side of the laser cladding device (4), and a workpiece (5) is rotatably engaged between the two support frames (2); A fixed rod (6) is installed on one side of the laser cladding device (4), a moving rod (7) is elastically matched inside the fixed rod (6), a brush (8) matched with a workpiece (5) is installed on one end of the moving rod (7), a mounting assembly (9) matched with the moving rod (7) is installed on the brush (8), a collecting bucket (10) is installed at the bottom of the fixed rod (6), a collecting box (11) is slidably matched on the processing table (1), the collecting bucket (10) is located below the workpiece (5), and the collecting box (11) is located below the collecting bucket (10).

2. The laser cladding dust cleaning device according to claim 1, characterized in that: A mounting groove (19) is provided at one end of the moving rod (7), and the mounting assembly (9) comprises a mounting plate (901) mounted on the brush (8), two pressing rods (902) elastically fitted in the mounting plate (901), a clamping rod (903) mounted at one end of the pressing rod (902), and two clamping grooves (904) respectively provided on both sides of the mounting groove (19), one end of the two pressing rods (902) respectively passes through both sides of the mounting plate (901), and the two clamping rods (903) respectively fit in the two clamping grooves (904).

3. The laser cladding dust cleaning device according to claim 1, characterized in that: A slide groove is provided on the processing table (1), and a collection box (11) is slidably engaged in the slide groove. A handle (12) is provided on one side of the collection box (11), and a cover plate (13) is rotatably engaged on the top of the collection box (11).

4. The laser cladding dust cleaning device according to claim 3, characterized in that: A through groove (14) is formed at the top of the cover plate (13), and a connecting pipe (15) is installed at the bottom of the collecting bucket (10). One end of the connecting pipe (15) is slidably fitted in the through groove (14).

5. The laser cladding dust cleaning device according to claim 1, characterized in that: The two support frames (2) are rotatably matched with chucks (16) and fixing elements (17) at opposite sides thereof, and the workpiece (5) is matched with the chucks (16) and the fixing elements (17).

6. The laser cladding dust cleaning device according to claim 1, characterized in that: A limiting block (20) is installed at one end of the movable rod (7) away from the brush (8), and a spring (21) is installed between the limiting block (20) and the fixed rod (6).

Citation Information

Patent Citations

  • Laser cladding dust cleaning device

    CN214918364U