Ion wind air knife
By installing an ion air knife on the filling production line, using the design of high-pressure ion air and flat fan-shaped air outlets, the problem of uneven dust removal on the outer periphery of the tank after powder filling is solved, and efficient and automated dust removal effect is achieved.
Patent Information
- Application Number
- CN202420915775.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-04-29
AI Technical Summary
After the existing filling production lines are filled with powder, powder is prone to adhere to the outer periphery of the tank, resulting in uneven dust removal and poor quality.
An ion air blade is designed, including a mounting frame and a dust removal mechanism, and the high-pressure ion air wind is used to purge the outer circumference of the tank through the flat fan-shaped air outlet of the air blade, generating a strong impact force and a minimum shear force, achieving efficient dust removal.
Through the automated dust removal process, the dust removal quality and cleaning efficiency of the outer periphery of the tank are significantly improved, and powder residue is avoided.
Smart Images

Figure CN222919270U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary equipment for filling production lines, and particularly relates to an ion air knife. Background Art
[0002] A filling production line is a route that can realize a series of production activities from raw materials entering packaging equipment to processing, conveying, assembling, inspecting, etc. The production line has great flexibility and can meet the needs of multi-variety production, and is widely used in many fields.
[0003] The existing filling production lines have the following disadvantages in the use process: during the filling production process of the existing filling production lines, especially the powder filling production lines, after the filling is completed, the outer periphery of the tank is very easy to adhere to scattered powder. Therefore, before packaging, it is necessary to clean the outer periphery of the tank. The existing dust removal equipment generally blows directly through the exhaust pipe of the air compressor, the blowing is not uniform enough, the dust removal quality is poor, and there is easy to be residue. For this reason, we propose an ion air knife. Summary of the Utility Model
[0004] The main purpose of the utility model is to provide an ion air knife. Through the dust removal mechanism arranged on one side of the mounting frame, the comprehensive blowing treatment of the outer periphery of the tank can be automatically realized, the dust removal quality is improved, and the problems in the background art can be effectively solved.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] An ion air knife includes a mounting frame and also includes a dust removal mechanism. The dust removal mechanism is arranged on one side of the mounting frame. The dust removal mechanism includes a motor, a frame-shaped frame, an air knife and an air cavity. The motor is installed at the end of the mounting frame. The power output end of the motor is installed with a frame-shaped frame located at the bottom of the mounting seat, and the inner wall of the frame-shaped frame is installed with an air knife for dust removal of the tank. The air cavities that are communicated with each other are opened inside the air knives, and flat fan-shaped air outlet holes are opened on one side of the surface of the air knife facing the inside of the frame-shaped frame.
[0007] Furthermore, the end of the mounting frame is fixedly connected with a mounting seat, and the motor is installed on the top of the mounting seat. The frame-shaped frame is arranged at the bottom of the mounting seat, and the tank conveying line to be dust-removed passes through the inside of the frame-shaped frame; the mounting seat is arranged at the end of the mounting frame to play a role of connection and support, which is convenient for installing the motor and the frame-shaped frame.
[0008] Furthermore, an air inlet pipe communicated with the inside of the air cavity is installed on one side of the top of the frame-shaped frame, and a connecting pipe communicated with an ion wind output device is installed at the air inlet end of the air inlet pipe; the air inlet pipe is connected with an external ion wind output device through the connecting pipe to input high-pressure ion wind into the air cavity.
[0009] Further, an infrared sensor is installed at the bottom of the mounting base near the input side of the tank body. The signal output end of the infrared sensor is connected to the motor control end and the ion wind air supply control end; the signal output end of the infrared sensor can be connected to the motor control end and the control end of the ion wind air supply device to achieve automated operation.
[0010] Compared with the prior art, the utility model has the following beneficial effects: An installation frame and a dust removal mechanism are added to the filling production line, so that the tank body structure after filling and sealing passes through the inside of the frame under the action of the conveyor line. The intake pipe is connected to an external high-voltage ion wind air supply device. When the tank body with powder adhered to its outer wall moves into the inside of the frame, the motor runs, driving the frame to rotate quickly in forward and reverse directions. During the rotation of the frame, the high-voltage ion wind is blown out through the flat fan-shaped air holes on the surface of the air knife to the periphery of the tank body. The flat fan-shaped air holes minimize the loss of air flow velocity and maximize the pressure, thus generating an air flow sheet with strong impact force and minimum shear force, so as to achieve the purpose of blowing off the dust and foreign objects on the tank body, efficiently and comprehensively purging and removing the powder adhered to the periphery of the tank body, and improving the cleaning efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of an ion wind air knife of the utility model.
[0012] Figure 2 It is a schematic diagram of the air knife structure of an ion wind air knife of the utility model.
[0013] In the figure: 1. Installation frame; 2. Dust removal mechanism; 201. Mounting base; 202. Motor; 203. Frame; 204. Air knife; 205. Intake pipe; 206. Connecting pipe; 207. Air cavity; 208. Flat fan-shaped air hole; 209. Infrared sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0014] In order to make the technical means, creative features, achieved purposes and functions of the utility model easy to understand, the utility model will be further described below in conjunction with specific embodiments.
[0015] As Figure 1-2 shown, an ion wind air knife includes an installation frame 1 and also includes a dust removal mechanism 2. The dust removal mechanism 2 is arranged on one side of the installation frame 1. The dust removal mechanism 2 includes a motor 202, a frame 203, an air knife 204 and an air cavity 207. The motor 202 is installed at the end of the installation frame 1. The power output end of the motor 202 is installed with a frame 203 located at the bottom of the mounting base 201, and an air knife 204 for dust removal of the tank body is installed on the inner wall of the frame 203. A mutually connected air cavity 207 is formed inside the air knife 204.
[0016] Among them, the end of the mounting frame 1 is fixedly connected with a mounting seat 201, and the motor 202 is mounted on the top of the mounting seat 201. The frame-shaped frame 203 is arranged at the bottom of the mounting seat 201, and the to-be-dedusted tank body conveying line passes through the inside of the frame-shaped frame 203. The mounting seat 201 is arranged at the end of the mounting frame 1 to play a role of connection and support, facilitating the installation of the motor 202 and the frame-shaped frame 203.
[0017] Among them, one side of the top of the frame-shaped frame 203 is provided with an air inlet pipe 205 communicating with the inside of the air cavity 207. The air inlet end of the air inlet pipe 205 is provided with a connecting pipe 206 communicating with an ion wind output device. Flat fan-shaped air outlet holes 208 are formed on one side of the surface of the air knife 204 facing the inside of the frame-shaped frame 203. The air inlet pipe 205 is connected to an external ion wind output device through the connecting pipe 206 to input high-voltage ion wind into the air cavity 207. The air outlet holes adopt the structure of flat fan-shaped air outlet holes 208 to achieve low consumption of compressed air.
[0018] Among them, an infrared sensor 209 is installed at the bottom of the mounting seat 201 near the tank body input side. The signal output end of the infrared sensor 209 is connected to the control end of the motor 202 and the ion wind air supply control end. The signal output end of the infrared sensor 209 can be connected to the control end of the motor 202 and the control end of the ion wind air supply device to achieve automated operation.
[0019] It should be noted that the present utility model is an ion wind air knife. During operation, the mounting frame 1 and the dust removal mechanism 2 are added to the filling production line, so that the tank body structure after filling and sealing passes through the inside of the frame-shaped frame 203 under the action of the conveying line. The air inlet pipe 205 is connected to an external high-voltage ion wind supply device. When the tank body with powder adhered to the outer wall moves into the inside of the frame-shaped frame 203, the motor 202 runs, and the frame-shaped frame 203 is driven to rotate quickly in forward and reverse. During the rotation of the frame-shaped frame 203, the high-voltage ion wind is blown out to the periphery of the tank body through the flat fan-shaped air outlet holes 208 on the surface of the air knife 204. The flat fan-shaped air outlet holes 208 minimize the loss of air flow velocity and maximize the pressure, so that an air flow sheet with strong impact force and minimum shear force is generated, thereby achieving the purpose of blowing off the dust and foreign objects on the tank body, and efficiently and comprehensively purging and removing the powder adhered to the periphery of the tank body, improving the cleaning efficiency and quality.
[0020] The above shows and describes the basic principles, main features of the present utility model and this
[0021] Advantages of the new utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An ion air knife, comprising a mounting frame (1), characterized in that: The invention also comprises a dust removal mechanism (2), wherein the dust removal mechanism (2) is arranged on one side of the mounting frame (1), and the dust removal mechanism (2) comprises a motor (202), a frame (203), an air knife (204) and an air cavity (207); the motor (202) is installed at the end of the mounting frame (1); the power output end of the motor (202) is installed with a frame (203) located at the bottom of the mounting seat (201); and the inner wall of the frame (203) is installed with an air knife (204) for removing dust from the tank body; the air knife (204) is provided with a connected air cavity (207) inside, and the surface of the air knife (204) facing the inside of the frame (203) is provided with a flat fan-shaped air outlet hole (208).
2. The ion air knife according to claim 1, characterized in that: The end of the mounting frame (1) is fixedly connected to a mounting seat (201), and the motor (202) is mounted on the top of the mounting seat (201); the frame (203) is arranged at the bottom of the mounting seat (201), and the conveying line of the dust-removing tank body passes through the frame (203).
3. The ion air knife according to claim 1, characterized in that: An air inlet pipe (205) connected to the inside of the air cavity (207) is installed on one side of the top of the frame (203), and a connecting pipe (206) connected to the ion wind output device is installed at the air inlet end of the air inlet pipe (205).
4. The ion air knife according to claim 2, characterized in that: An infrared sensor (209) is installed at the bottom of the mounting seat (201) near the tank input side, and a signal output end of the infrared sensor (209) is connected to a motor (202) control end and an ion wind air supply control end.