Forming tool for welding nut plate on automobile bottom plate
By designing a welding gun with flexible position adjustment and forming tooling for mounting goggles and protective plates, the positioning difficulties and operational discomfort during welding of the automobile base plate are solved, and efficient welding operations and safety protection of operators are achieved in a narrow space.
Patent Information
- Application Number
- CN202420665187.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing molded tooling for welding nut plates for automobile base plates is difficult to move and position in a narrow space, and the strong light and high temperature particles during welding have an impact on the operator.
A molded tooling including a first station plate and a second station plate is designed, through the structure of sliding grooves and movable blocks, the welding gun can flexibly adjust the position, and a protective plate and a protective plate are installed on the welding gun to protect the operator.
Welding positioning and operation flexibility in the narrow space of the car chassis is achieved, while reducing discomfort during welding through protective structures.
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Figure CN222919846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile floor processing, and more specifically, the utility model relates to a forming tooling for welding nut plates of automobile floors. Background Technique
[0002] The nut plate is an important automobile part, and joints for assembling nuts are reserved on the surface of the nut plate. During the automobile production process, bolts and screws are used in combination to facilitate the fixed installation between other parts of the subsequent floor and the nut plate. Therefore, whether the welding position of the nut plate is accurate affects the positioning of other parts on the floor. After long-term use of the nut plate, the thread may become slippery. Therefore, the nut plate sometimes needs to be replaced during chassis maintenance.
[0003] In the prior art, during the welding and maintenance of the nut plate, it is necessary to operate the nut plate from below the automobile floor. The operating space below the automobile floor is small. The mechanical arm of a general welding tooling is long and occupies a large space, making it difficult to move and operate below the automobile floor, resulting in difficult movement and positioning during the welding of the nut plate.
[0004] The utility model patent with the patent application number CN202222965382.4 discloses a forming tooling for welding nut plates of automobile floors, including a first working plate and a second working plate. Among them, sliding grooves are opened on both outer side walls of the first working plate, and sliding plates are slidably connected to the inner side walls of the sliding grooves. A rotating plate is fixedly connected to the side surface of the sliding plate. The advantage of this structure is that it can facilitate the operator to weld the nut plate at the bottom of the automobile floor, achieving the effect of positioning and welding in the narrow space of the automobile chassis.
[0005] However, during actual use of this structure, during the process of welding the nut plate with a welding gun, strong light and high-temperature particles are likely to affect the operator. In view of this, the utility model proposes a forming tooling for welding nut plates of automobile floors. Content of the Utility Model
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a forming tooling for welding nut plates of automobile floors to solve the problems raised in the above-mentioned background technique.
[0007] To achieve the above object, the present utility model provides the following technical solution: A forming tooling for welding nut plates on an automotive floor, comprising a first working station plate and a second working station plate. A sliding groove is formed inside the first working station plate, and two movable blocks are slidably arranged on the inner wall of the sliding groove. One end of the movable block is provided with an extension block. On two outer walls of the first working station plate and corresponding to one side of the movable groove, rectangular openings for the extension block to extend out are formed, and the rectangular openings are communicated with the movable groove. The extension block is adapted to the structure of the rectangular opening. One end of the extension block is provided with a rotating plate, one end of the rotating plate is provided with a rotating shaft, and at the connection between the other end of the rotating plate and the extension block, a shaft pin is provided and is rotatably connected through the shaft pin. The rotating shaft is rotatably connected to the other end of the rotating plate. An adjusting column is arranged on the surface of the rotating shaft. One side of the adjusting column is provided with a connecting rod. A universal ball is jointly installed at the connection between the connecting rod and the adjusting column. Embedding grooves are formed at the relative ends of the connecting rod and the adjusting column, and the universal ball is embedded inside the embedding grooves. The connecting rod and the adjusting column are movably connected through the universal ball. One end of the connecting rod is provided with a welding gun.
[0008] It can be seen that in the above structure, the operator can lie on the unfolded first working station plate and second working station plate, extend the welding gun, and use the welding gun to weld the nut plate at the automotive floor, which is convenient for the operator to perform welding operations at the bottom of the automotive floor.
[0009] In order to enable the operator to be protected during welding and avoid the strong light and high-temperature particles generated during welding from affecting the operator, preferably, a protective structure is arranged on the outside of the connecting rod and on one side of the welding gun. The protective structure includes a goggles plate, which is fixedly installed on the outer wall of the connecting rod and on one side of the welding gun. A protective plate is arranged at the bottom of the goggles plate. Goggles are embedded on the surface of the goggles plate. A grip rod is arranged at the bottom end of the connecting rod, and an anti-slip rubber sleeve is arranged on the surface of the grip rod.
[0010] In order to enable the first working station plate and the second working station plate to be unfolded and folded, preferably, two first limiting rings are fixedly arranged on one side of the first working station plate. Both ends of the second working station plate are fixedly connected with second limiting rings. Connecting shafts are arranged at both ends of the second working station plate. A plurality of universal wheels are fixedly connected to the upper and lower surfaces of the first working station plate. The first working station plate is rotatably connected to the connecting shaft through the first limiting ring, and the second working station plate is rotatably connected to the connecting shaft through the second limiting ring.
[0011] For the convenience of using the welding gun and improving the flexibility during its use, preferably, a universal ball is jointly installed at the connection between the connecting rod and the adjusting column. Embedding grooves are provided at opposite ends of the connecting rod and the adjusting column, and the universal ball is embedded inside the embedding grooves. The connecting rod and the adjusting column are movably connected through the universal ball.
[0012] Technical effects and advantages of the present utility model:
[0013] By providing a protective structure, the goggles plate is installed outside the connecting rod, and a grip rod is provided at the bottom of the connecting rod. The operator holds the grip rod and drives the welding gun for welding operations. During the welding process, the operator's eyes operate through the goggles. The goggles can prevent strong light from causing discomfort to the operator's eyes. At the same time, high-temperature particles during the welding process can be blocked by the protective plate, thereby reducing the discomfort to the operator during the welding process.
[0014] By pulling the corresponding rotating plate outward, the movable block slides inside the sliding groove, and the extending block extends out from the rectangular opening. One end of the rotating plate is rotationally adjusted with the extending block through a pin, so that the position of the welding gun faces upward. At the same time, by rotating the other end of the rotating plate using the rotating shaft and performing universal adjustment through the universal ball between the connecting rod and the adjusting column, the position of the welding gun can be flexibly adjusted, and then the nut plate can be welded using the welding gun.
[0015] By folding and unfolding the first working position plate and the second working position plate using the cooperation of the first limiting ring, the second limiting ring, and the connecting shaft, and with the setting of the universal wheels, when the operator lies on the unfolded first working position plate and the second working position plate, the first working position plate and the second working position plate can be moved on the vehicle floor through the universal wheels, facilitating the welding operation for the operator. Description of the drawings
[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0017] Figure 2 It is of the present utility model Figure 1 Schematic diagram of a partially enlarged structure.
[0018] Figure 3 It is a schematic diagram of the rotating plate connection structure of the present utility model.
[0019] Figure 4 It is a schematic diagram of the connection structure between the rotating plate and the extending block of the present utility model.
[0020] Figure 5 It is a schematic diagram of the connection structure between the welding gun and the connecting rod of the present utility model.
[0021] Figure 6 For the present utility model Figure 5 Schematic enlarged structure diagram of part A in
[0022] The reference signs are: 1, first station plate; 2, second station plate; 3, movable block; 4, extension block; 5, rotating plate; 6, rotating shaft; 7, adjusting column; 8, connecting rod; 9, welding gun; 10, eye shield; 11, protection plate; 12, goggles; 13, grip rod; 14, anti-slip rubber sleeve; 15, first limit ring; 16, second limit ring; 17, connecting shaft; 18, universal wheel; 19, rectangular opening; 20, shaft pin; 21, universal ball. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] As shown in the attached Figures 1-6 A forming tool for welding nut plates on the automobile floorboard, comprising a first station plate 1 and a second station plate 2. A sliding groove is formed inside the first station plate 1. Two movable blocks 3 are slidably arranged on the inner wall of the sliding groove. One end of the movable block 3 is provided with an extension block 4. On the two outer walls of the first station plate 1 and corresponding to one side of the movable groove, there are rectangular openings 19 for the extension block 4 to extend out. The rectangular opening 19 is communicated with the movable groove. The extension block 4 is adapted to the structure of the rectangular opening 19. One end of the extension block 4 is provided with a rotating plate 5. One end of the rotating plate 5 is provided with a rotating shaft 6. At the connection between the other end of the rotating plate 5 and the extension block 4, there is a shaft pin 20 and they are rotatably connected through the shaft pin 20. The rotating shaft 6 is rotatably connected to the other end of the rotating plate 5. An adjusting column 7 is arranged on the surface of the rotating shaft 6. One side of the adjusting column 7 is provided with a connecting rod 8. At the connection between the connecting rod 8 and the adjusting column 7, a universal ball 21 is jointly installed. Embedding grooves are formed at the relative ends of the connecting rod 8 and the adjusting column 7. The universal ball 21 is embedded inside the embedding groove. The connecting rod 8 and the adjusting column 7 are movably connected through the universal ball 21. One end of the connecting rod 8 is provided with a welding gun 9.
[0025] In this structure, after the first working position plate 1 and the second working position plate 2 are unfolded, the operator can lie on the surfaces of the unfolded first working position plate 1 and the second working position plate 2. At the same time, according to the welding position of the nut plate on the vehicle floor, the corresponding rotating plate 5 is pulled outward, so that the movable block 3 slides inside the sliding groove, and the extension block 4 extends out from the rectangular opening 19. When the extension block 4 extends from the rectangular opening 19 to the outside, one end of the rotating plate 5 is rotationally adjusted with the extension block 4 through the pin 20, so that the position of the welding gun 9 faces upward;
[0026] The rotating shaft 6 is rotated at the other end of the rotating plate 5, and drives the welding gun 9 to adjust the position, and then the nut plate is welded by the welding gun 9.
[0027] In a specific embodiment, as shown in Figure 1 , 3 , Figure 5, a protective structure is arranged on the outside of the connecting rod 8 on one side of the welding gun 9. The protective structure includes a goggle plate 10. The goggle plate 10 is fixedly installed on the outer wall of the connecting rod 8 and on one side of the welding gun 9. A protective plate 11 is arranged at the bottom of the goggle plate 10. A goggle 12 is embedded on the surface of the goggle plate 10. A grip rod 13 is arranged at the bottom end of the connecting rod 8, and an anti-slip rubber sleeve 14 is arranged on the surface of the grip rod 13.
[0028] Specifically, in this structure, the operator can be protected during the welding process to avoid the strong light and high-temperature particles during welding from affecting the operator. Specifically, the goggle plate 10 is installed outside the connecting rod 8, and a grip rod 13 is arranged at the bottom of the connecting rod 8. The operator holds the grip rod 13 and drives the welding gun 9 to perform welding operations. During the welding process, the operator's eyes operate through the goggles 12. The goggles 12 can prevent the strong light from causing discomfort to the operator's eyes. At the same time, the high-temperature particles during the welding process can be blocked by the protective plate 11, and thus the discomfort of the operator during the welding process can be reduced.
[0029] In a specific embodiment, as shown in Figure 1 , 2 , Figure 6, two first limit rings 15 are fixedly arranged on one side of the first working position plate 1. Both ends of the second working position plate 2 are fixedly connected with second limit rings 16. Connecting shafts 17 are arranged at both ends of the second working position plate 2. A plurality of universal wheels 18 are fixedly connected to the upper and lower surfaces of the first working position plate 1. The first working position plate 1 is rotatably connected between the first limit ring 15 and the connecting shaft 17, and the second working position plate 2 is rotatably connected between the second limit ring 16 and the connecting shaft 17.
[0030] In this structure, the first working station plate 1 and the second working station plate 2 can be folded and unfolded through the cooperation of the first limiting ring 15, the second limiting ring 16 and the connecting shaft 17. The setting of the universal wheels 18 enables the operator to lie on the unfolded first working station plate 1 and the second working station plate 2, and then the first working station plate 1 and the second working station plate 2 can be moved at the bottom of the vehicle floor through the universal wheels 18, which is convenient for the operator to perform welding operations.
[0031] In a specific embodiment, as shown in the attached Figure 5 , 6 As shown, a universal ball 21 is jointly installed at the connection between the connecting rod 8 and the adjusting column 7. Embedding grooves are provided at the opposite ends of the connecting rod 8 and the adjusting column 7, and the universal ball 21 is embedded inside the embedding grooves. The connecting rod 8 and the adjusting column 7 are movably connected through the universal ball 21.
[0032] In this structure, the connecting rod 8 and the adjusting column 7 can be adjusted in all directions through the universal ball 21, making the welding gun 9 more flexible during the welding process and facilitating the operator to perform welding operations.
[0033] The working principle of the present utility model:
[0034] When the above structure is specifically used, first, the operator unfolds the first working station plate 1 and the second working station plate 2 along the door hinge. The operator can lie on the surfaces of the unfolded first working station plate 1 and the second working station plate 2, and then move the first working station plate 1 and the second working station plate 2 to the bottom of the vehicle floor through the universal wheels 18;
[0035] When welding the nut plate, according to the welding position of the nut plate on the vehicle floor, pull the corresponding rotating plate 5 outward, so that the movable block 3 slides inside the sliding groove, and extend the extension block 4 out of the rectangular opening 19. When the extension block 4 extends out of the rectangular opening 19 to the outside, rotate and adjust one end of the rotating plate 5 with the extension block 4 through the shaft pin 20 to make the position of the welding gun 9 face upward;
[0036] Utilize the rotating shaft 6 to rotate at the other end of the rotating plate 5. At the same time, through the universal adjustment between the connecting rod 8 and the adjusting column 7 by the universal ball 21, the position of the welding gun 9 can be adjusted flexibly, and then the nut plate can be welded by the welding gun 9;
[0037] During the welding process, the operator can hold the anti-slip rubber sleeve 14 on the surface of the grip rod 13 and adjust the connecting rod 8 to achieve flexible adjustment of the welding gun 9. Moreover, during welding, the operator's eyes operate through the goggles 12, and the goggles 12 can prevent strong light from causing discomfort to the operator's eyes. At the same time, the high-temperature particles during the welding process can be blocked by the protection plate 11, thereby reducing the discomfort to the operator during the welding process.
[0038] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A forming tool for welding nut plates on automobile floor panels, comprising a first work station plate (1) and a second work station plate (2), characterized in that: A sliding groove is provided inside the first work station plate (1), and two movable blocks (3) are slidably provided on the inner wall of the sliding groove, an extension block (4) is provided at one end of the movable block (3), a rotating plate (5) is provided at one end of the extension block (4), a rotating shaft (6) is provided at one end of the rotating plate (5), an adjusting column (7) is provided on the surface of the rotating shaft (6), a connecting rod (8) is provided on one side of the adjusting column (7), a welding gun (9) is provided at one end of the connecting rod (8), and a protective structure is provided on the outside of the connecting rod (8) on one side of the welding gun (9); The protective structure comprises an eye shield (10), the eye shield (10) is fixedly mounted on the outer wall of the connecting rod (8) and is located on one side of the welding gun (9), a protective plate (11) is arranged at the bottom of the eye shield (10), goggles (12) are embedded and mounted on the surface of the eye shield (10), a grip rod (13) is arranged at the bottom end of the connecting rod (8), and an anti-slip rubber sleeve (14) is arranged on the surface of the grip rod (13).
2. A forming tool for welding nut plates for automobile floor panels according to claim 1, characterized in that: Two first limiting rings (15) are fixedly arranged on one side of the first work station plate (1), second limiting rings (16) are fixedly connected to both ends of the second work station plate (2), connecting shafts (17) are arranged at both ends of the second work station plate (2), and a plurality of universal wheels (18) are fixedly connected to the upper and lower surfaces of the first work station plate (1).
3. A forming tool for welding nut plates for automobile floor panels according to claim 2, characterized in that: The first work station plate (1) is rotatably connected to the connecting shaft (17) via a first limiting ring (15), and the second work station plate (2) is rotatably connected to the connecting shaft (17) via a second limiting ring (16).
4. The forming tool for welding nut plates for automobile floor panels according to claim 1, characterized in that: Rectangular openings (19) for the extension block (4) to extend out are provided on two outer walls of the first work station plate (1) and on one side corresponding to the movable groove; the rectangular openings (19) are connected to the movable groove, and the extension block (4) is structurally compatible with the rectangular openings (19).
5. The forming tool for welding nut plates for automobile floor panels according to claim 1, characterized in that: An axle pin (20) is provided at the connection between the other end of the rotating plate (5) and the extension block (4), and the two are rotatably connected via the axle pin (20). The rotating shaft (6) is rotatably connected to the other end of the rotating plate (5).
6. The forming tool for welding nut plates for automobile floor panels according to claim 1, characterized in that: A universal ball (21) is installed at the connection point between the connecting rod (8) and the adjusting column (7); an embedding groove is provided at the opposite end of the connecting rod (8) and the adjusting column (7); the universal ball (21) is embedded in the embedding groove; the connecting rod (8) and the adjusting column (7) are movably connected via the universal ball (21).
Citation Information
Patent Citations
Forming tool for welding nut plate on automobile bottom plate
CN219026391U