Puller type dismounting device for air valve of reciprocating compressor

By designing a gas valve pull-out disassembly device for piston compressors, the problems of serious damage and time-consuming and labor-intensive during the disassembly of the air valve in the prior art are solved, safe and rapid disassembly of the air valve is achieved, and maintenance efficiency and cost-effectiveness are improved.

CN222920425UActive Publication Date: 2025-05-30李波
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Patent Information

Application Number
CN202421810398.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-30
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The prior art can easily damage the air valve when disassembling the piston compressor air valve, and the disassembly process is time-consuming and labor-intensive, making it difficult to meet the maintenance personnel's needs for safe and rapid disassembly of the air valve.

Method used

A reciprocating compressor air valve pull-out removal device is designed, including components such as lead screws, support frames, connecting lead screws and limit nuts. Through the synergy of these components, safe and rapid disassembly of the air valve is achieved.

Benefits of technology

The device is simple in structure and low in cost, can be quickly combined and disassembled, reducing damage to the air valve, improving maintenance efficiency, saving time and labor costs, and is suitable for piston compressor repair in front-line workplaces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reciprocating compressor air valve puller type dismounting device, which relates to the technical field of compressor air valve dismounting and comprises a lead screw, a support frame and a connecting lead screw, a limit nut is welded at the center of the support frame, a gasket is fixed on the upper side of the limit nut, and the connecting lead screw penetrates through the limit nut and the gasket. A connecting lead screw nut is arranged on the upper side of the gasket, and the connecting lead screw nut and the connecting lead screw are installed in a threaded mode. A clamping nut is arranged below the limiting nut, and the connecting lead screw and the clamping nut are installed. The air valve dismounting device is simple in structure, convenient to manufacture, low in cost, capable of being rapidly combined, small in size, convenient to carry, rapid and convenient to arrange, high in working efficiency, capable of saving time and labor cost, capable of meeting the requirement for safe and rapid dismounting of the air valve by maintenance personnel, wide in application prospect in the maintenance process of the piston type compressor and suitable for popularization and application. The device is especially suitable for front-line workplaces.
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Description

Technical Field

[0001] The utility model relates to the technical field of compressor valve disassembly, in particular to a reciprocating compressor valve puller disassembly device. Background Technique

[0002] The piston compressor is an important device for boosting and transporting associated gas in oil fields. At present, most of the piston compressors in use are two-stage compressions, and each stage is equipped with an intake valve and an exhaust valve, which are respectively used to control intake and exhaust. Due to the particularity of the compressed and transported medium, in order to ensure the safe and stable operation of the unit, the regular maintenance and overhaul of the valves are particularly important;

[0003] During the compressor overhaul process, when disassembling the valve, usually maintenance personnel need to use fixed special tools to disassemble the valve. Currently, the commonly used disassembly methods are to use a copper rod to strike and vibrate or shake the special tool left and right to loosen the adhesion between the valve and the valve seat, and then forcibly pull out the valve. This method causes great damage to the valve and reduces the service life of the valve;

[0004] Due to the particularity of the valve installation structure and the phenomenon of oil and carbon accumulation often existing in the cylinder cavity, using the existing disassembly tools and methods to disassemble the valve installed in the valve cavity is not only time-consuming and laborious, but also easy to damage the valve body.

[0005] Therefore, a reciprocating compressor valve puller disassembly device is proposed to meet the disassembly requirements of the valve. Content of the Utility Model

[0006] The purpose of the utility model is to solve the defects existing in the prior art, and a reciprocating compressor valve puller disassembly device is proposed.

[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0008] A reciprocating compressor valve puller disassembly device includes a lead screw, a support frame, and a connecting lead screw. A limit nut is welded at the center position of the support frame. A gasket is fixed on the upper side of the limit nut. The connecting lead screw passes through the limit nut and the gasket. A connecting lead screw nut is arranged on the upper side of the gasket, and the connecting lead screw nut is threadedly installed with the connecting lead screw;

[0009] A clamping nut is arranged below the limit nut, and the connecting lead screw is installed with the clamping nut.

[0010] Further, the clamping nut is welded by 3 nuts.

[0011] Further, the diameter of the connecting lead screw is smaller than the threaded hole diameter of the limit nut;

[0012] The diameter of the connecting lead screw is the same as the diameter of the threaded hole of the connecting lead screw nut and the threaded hole of the clamping nut.

[0013] Furthermore, the support frame is columnar. The support frame is fixedly connected to the limit nut and the lead screw nut by welding. The limit nut is welded to the exact center of the support frame, and the lead screw nuts are symmetrically welded to both sides of the support frame. The distance between the lead screw nuts is equal to the outer diameter of the cylinder.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] The structure of the present utility model is simple, easy to manufacture, and low in cost. It can be quickly assembled, is small in size, convenient to carry, fast and convenient to arrange, has high working efficiency, saves both time and labor costs, can meet the requirements of maintenance personnel for safely and quickly disassembling air valves, and has a wide application prospect in the maintenance process of piston compressors, especially suitable for first-line workplaces. Description of the Drawings

[0016] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model.

[0017] Figure 1 is an axonometric view of the present utility model;

[0018] Figure 2 is a front view of the present utility model.

[0019] In the figure: 1, lead screw; 2, support frame; 3, connecting lead screw; 4, limit nut; 5, connecting lead screw nut; 6, gasket; 7, lead screw nut; 8, clamping nut. Detailed Embodiment

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model;

[0021] Refer to Figure 1-2 , a reciprocating compressor air valve puller-type disassembly device, including a lead screw 1, a support frame 2, and a connecting lead screw 3. A limit nut 4 is welded at the central position of the support frame 2. A gasket 6 is fixed above the limit nut 4. The connecting lead screw 3 passes through the limit nut 4 and the gasket 6. A connecting lead screw nut 5 is provided above the gasket 6, and the connecting lead screw nut 5 is threadedly installed with the connecting lead screw 3; the connecting lead screw 3 is not threadedly connected to the limit nut 4;

[0022] A clamping nut 8 is provided below the limit nut 4, and the connecting lead screw 3 is installed with the clamping nut 8. The clamping nut 8 is formed by welding 3 nuts;

[0023] Two lead screw nuts 7 are symmetrically welded on both sides of the support frame 2. The lead screw nuts 7 are in threaded connection with the lead screw 1, and the lead screw nuts 7 play a limiting role.

[0024] The diameter of the connecting lead screw 3 is smaller than the diameter of the threaded hole of the limiting nut 4;

[0025] The diameter of the connecting lead screw 3 is the same as the diameter of the threaded hole of the connecting lead screw nut 5 and the diameter of the threaded hole of the clamping nut 8.

[0026] Further, the support frame is columnar. The support frame 2 is fixedly connected to the limiting nut 4 and the lead screw nut 7 by welding. The limiting nut 4 is welded to the center of the support frame 2, and the lead screw nuts 7 are symmetrically welded on both sides of the support frame 2. The distance between the lead screw nuts 7 is equal to the outer diameter of the cylinder.

[0027] In order to meet the requirements of different specifications and different depths of the air valve, only the length of the lead screw 1, the size specifications of the connecting lead screw 3, the size specifications of the connecting lead screw nut 5, and the specifications of the clamping nut 8 need to be changed.

[0028] The usage method of the utility model includes the following steps:

[0029] Step a: Place the support frame 2 outside the compressor cylinder, and make one side of the clamping nut 8 face the inside of the cylinder. Manually position the clamping nut 8 on the central axis of the cylinder, and adjust the lead screw 1 to an appropriate length to abut against the outside of the cylinder.

[0030] Step b: Manually rotate the connecting lead screw nut 5 to make the clamping nut 8 contact the air valve lock nut.

[0031] Step c: Manually rotate the connecting lead screw 3 to tightly connect the clamping nut 8 and the air valve lock nut through threaded connection.

[0032] Step d: Manually and synchronously rotate the lead screws 1 on both sides to move the connecting lead screw 3 and the clamping nut 8 outward from the cylinder to take out the air valve.

Claims

1. A reciprocating compressor valve puller disassembly device, comprising a lead screw (1), a support frame (2), and a connecting lead screw (3), characterized in that: A limiting nut (4) is welded at the center of the support frame (2), a gasket (6) is fixed on the upper side of the limiting nut (4), a connecting screw (3) passes through the limiting nut (4) and the gasket (6), a connecting screw nut (5) is provided on the upper side of the gasket (6), and the connecting screw nut (5) is threadedly installed with the connecting screw (3); A clamping nut (8) is provided below the limiting nut (4) to connect the lead screw (3) and the clamping nut (8) for installation.

2. A reciprocating compressor valve puller disassembly device according to claim 1, characterized in that: The clamping nut (8) is formed by welding three nuts.

3. A reciprocating compressor valve puller disassembly device according to claim 1, characterized in that: The diameter of the connecting screw (3) is smaller than the diameter of the threaded hole of the limiting nut (4); The diameter of the connecting screw (3) is the same as the diameter of the threaded hole of the connecting screw nut (5) and the diameter of the threaded hole of the clamping nut (8).

4. A reciprocating compressor valve puller disassembly device according to claim 1, characterized in that: The support frame (2) is cylindrical, and the support frame (2) is fixedly connected to the limit nut (4) and the lead screw nut (7) by welding. The limit nut (4) is welded to the center of the support frame (2), and the lead screw nut (7) is symmetrically welded to both sides of the support frame (2). The distance between the lead screw nuts (7) is equal to the diameter of the outer wall of the cylinder.