Disassembling and assembling vehicle for balance oil cylinder of hydraulic support
By designing a hydraulic support balancing oil cylinder disassembly and assembly vehicle, and using a hydraulic system to drive a variety of robotic arms, the efficient disassembly and assembly of the balancing oil cylinder is achieved, solving the problems of low efficiency and high labor intensity in the existing technology.
Patent Information
- Application Number
- CN202420918476.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing balanced oil cylinder disassembly and assembly methods are inefficient, labor intensity is high, and there are safety hazards.
A hydraulic support balanced oil cylinder disassembly and assembly vehicle is designed, and a hydraulic system is used to drive the rotating arm, lifting arm, telescopic arm and adjustment plate to realize the grabbing, transporting and installation of the oil cylinder.
The mechanization degree of balanced oil cylinder disassembly and assembled has been improved, the working efficiency has been improved, the labor intensity of workers has been reduced, and safety hazards have been reduced.
Smart Images

Figure CN222920455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of disassembly and assembly of balance cylinders, and particularly to a disassembly and assembly vehicle for a balance cylinder of a hydraulic support. Background Art
[0002] At present, the disassembly and assembly of balance cylinders are carried out manually. Due to the large weight of the cylinders and the need for cooperation of overhead cranes and forklifts, this not only leads to low work efficiency but also increases the labor intensity of operators. When disassembling and assembling inside the support manually, the operation is also limited, and there are potential safety hazards. Content of the Utility Model
[0003] Based on the above technical problems, the utility model provides a disassembly and assembly vehicle for a balance cylinder of a hydraulic support, which solves the problems of low efficiency and high manual labor intensity of the existing disassembly and assembly methods.
[0004] A disassembly and assembly vehicle for a balance cylinder of a hydraulic support includes: a chassis, a rotating arm, a lifting arm, a telescopic arm, and an adjustment disk. An installation groove is formed in the middle of the chassis, and a set of conveying equipment is arranged on each side of the installation groove. The rotating arm is rotatably installed in the installation groove. The lower end of the lifting arm is rotatably connected to the upper end of the rotating arm. A lifting cylinder is connected to the middle of the lifting arm, and the lower end of the lifting cylinder is hinged to the bottom of the installation groove. The telescopic arm is slidably installed in the lifting arm and is controlled to extend and retract by a telescopic cylinder. An adjustment cylinder is arranged at the rear of the telescopic arm. The rear end of the adjustment disk is hinged to the front end of the telescopic arm, and the front end of the adjustment cylinder is hinged to the front end of the adjustment disk. The balance cylinder can be placed on a tray, and the tray can be clamped on the adjustment disk.
[0005] Preferably, the conveying equipment includes a horizontal conveyor belt, a vertical conveyor belt, and a propulsion cylinder. The horizontal conveyor belt and the vertical conveyor belt are both powered by motors. Three rows of horizontal conveyor belt wheels are horizontally arranged at equal intervals in the middle and on both sides of the chassis. The vertical conveyor belt is arranged parallel to the edge of the installation groove. The tray is placed on two rows of the horizontal conveyor belts on one side. The propulsion cylinder is arranged on the chassis between two rows of the horizontal conveyor belts on the other side and is fixedly connected by two fixing plates. A push plate is arranged at the front end of the propulsion cylinder. The tray can be directly transported from the horizontal conveyor belt to the vertical conveyor belt by the horizontal conveyor belt. The vertical conveyor belt can transport the tray to the front of the push plate, and the push plate can push the tray to directly above the installation groove.
[0006] Preferably, the horizontal conveyor belt is composed of a plurality of horizontally arranged rollers with uniform intervals, and the vertical conveyor belt is composed of two columns of vertically arranged rollers with uniform intervals. Chain drives are provided between the horizontal rollers and between the vertical rollers. The vertical rollers are located below the horizontal rollers and are divided into two sections by the horizontal rollers in the middle row. Each section of the vertical rollers is driven by an independent motor, and the vertical rollers are all installed on liftable supports.
[0007] Preferably, front and rear baffles are respectively provided at both ends of the adjustment disc, and the tray is clamped between the front baffle and the rear baffle.
[0008] Preferably, a connecting rod parallel to the propulsion oil cylinder is further provided between the fixed plates.
[0009] Beneficial effects: The utility model patent provides a disassembling and assembling vehicle for the balance oil cylinder of a hydraulic support, which can replace manual operations, can realize functions such as grasping, transporting, and aligning the pin holes of the oil cylinder, improves the degree of mechanization of operations, enhances the disassembling and assembling efficiency of the balance oil cylinder, and can greatly reduce the labor intensity of workers, with good market economic benefits. Description of the Drawings
[0010] Figure 1 shows a schematic structural view of the utility model;
[0011] Figure 2 shows a partially enlarged view of the utility model. Detailed Description of the Invention
[0012] In order to more clearly understand the above objects, features, and advantages of the present utility model, the present utility model will be further described in detail below with reference to the drawings and specific embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0013] Embodiment 1
[0014] As Figures 1 to 2A disassembling and assembling vehicle for a balance cylinder of a hydraulic support, as shown, includes: a chassis 1, a rotating arm 3, a lifting arm 4, a telescopic arm 5, and an adjusting disc 6. Load-carrying wheels for traveling can be provided on the lower side of the chassis 1. An installation groove 2 is formed in the middle of the chassis 1. A set of conveying devices are provided on each side of the installation groove 2. A tray 21 with a balance cylinder 10 is placed on the conveying devices. The rotating arm 3 is rotatably installed in the installation groove 2. The lower end of the lifting arm 4 is rotatably connected to the upper end of the rotating arm 3. A lifting cylinder 7 is connected to the middle of the lifting arm 4. The lower end of the lifting cylinder 7 is hinged to the bottom of the installation groove 2. The lifting cylinder 7 can push the lifting arm 4 to lift upward and retract downward. The telescopic arm 5 is slidably installed in the lifting arm 4 and its telescoping is controlled by a telescopic cylinder 8. An adjusting cylinder 9 is provided at the rear of the telescopic arm 5. The rear end of the adjusting disc 6 is hinged to the front end of the telescopic arm 5. The front end of the adjusting cylinder 9 is hinged to the front end of the adjusting disc 6. The tray 21 can be clamped on the adjusting disc 6.
[0015] It should be noted that when the lifting cylinder 7 drives the lifting arm 4 to retract downward, the lifting arm 4 will be in a horizontal state above the installation groove 2. If both the telescopic cylinder 8 and the adjusting cylinder 9 are in the retracted state, the adjusting disc 6 will also be in a horizontal state above the installation groove 2.
[0016] The conveying device includes a horizontal conveyor belt 11, a vertical conveyor belt 12, and a propulsion cylinder 13. Both the horizontal conveyor belt 11 and the vertical conveyor belt 12 are powered by a motor 16. Three rows of horizontal conveyor belt 11 wheels are horizontally arranged at equal intervals in the middle and on both sides of the chassis 1. The vertical conveyor belt 12 is arranged parallel to the edge of the installation groove 2. The initial position of the adjusting disc 6 is on one side of the vertical conveyor belt 12 and lower than the height of the vertical conveyor belt 12. The tray 21 is placed on two rows of horizontal conveyor belt 11 on one side. The propulsion cylinder 13 is arranged on the chassis 1 between two rows of horizontal conveyor belt 11 on the other side and is connected and fixed by two fixing plates 14. A connecting rod 17 parallel to the propulsion cylinder 13 is also provided between the two fixing plates 14. A push plate 15 is provided at the front end of the propulsion cylinder 13. The tray 21 can be directly transported from the horizontal conveyor belt 11 to the vertical conveyor belt 12. The vertical conveyor belt 12 can transport the tray 21 to the front of the push plate 15. The push plate 15 can push the tray 21 to directly above the installation groove 2.
[0017] Front baffles 18 and rear baffles 19 are respectively provided at both ends of the adjusting disc 6. The tray 21 is clamped between the front baffle 18 and the rear baffle 19. Fixing bolts 20 are also provided on both sides of the tray 21. Threaded holes matching the fixing bolts 20 are provided on the adjusting disc 6. When the tray 21 is clamped on the adjusting disc 6, the tray 21 can be fixed on the adjusting disc 6 by screwing the fixing bolts 20 into the threaded holes.
[0018] The working process of this device is as follows:
[0019] When installing the balance oil cylinder 10, the lifting arm 4, the telescopic arm 5 and the adjustment disc 6 are all in a horizontal state above the installation groove 2. The pallet 21 provided on the transverse conveyor belt 11 carries the balance oil cylinder 10. The transverse conveyor belt 11 drives the pallet 21 to move onto the vertical conveyor belt 12, and the vertical conveyor belt 12 moves the pallet 21 to the front of the push plate 15 at the front end of the propulsion oil cylinder 13. When the propulsion oil cylinder 13 is started, the push plate 15 will push the pallet 21 onto the adjustment disc 6. Then the lifting oil cylinder 7 is started to lift the pallet 21, and according to the specific installation position, the telescopic oil cylinder 8 is started in sequence to lift the pallet 21 into place. Subsequently, according to the position of the installation point, the adjustment oil cylinder 9 is started to slowly align the balance oil cylinder 10 with the installation hole, and then it is installed and fixed.
[0020] When disassembling the balance oil cylinder 10, first remove the balance oil cylinder 10 and place and fix it on the adjustment disc 6 with the pallet 21. The adjustment oil cylinder 9, the telescopic oil cylinder 8 and the lifting oil cylinder 7 are retracted in sequence. Finally, the balance oil cylinder 10 is above the installation groove 2. At this time, the propulsion oil cylinder 13 is started, and the push plate 15 pushes the pallet 21 with it onto the vertical conveyor belt 12 on the other side, and then it is transported to the transverse conveyor belt 11 along with the vertical conveyor belt 12. When one side of the transverse conveyor belt 11 is full, it can be placed on the transverse conveyor belt 11 on the other side.
[0021] Embodiment 2
[0022] In this embodiment, the transverse conveyor belt 11 is composed of a plurality of evenly spaced transverse rollers, and the vertical conveyor belt 12 is composed of two columns of evenly spaced vertical rollers. The transverse rollers and the vertical rollers are all chain-driven. The vertical rollers are located below the transverse rollers. The vertical rollers are divided into two sections by the middle transverse roller. Each section of the vertical rollers is driven by an independent motor 16, and the vertical rollers are all installed on the support. The support is a liftable support. When the pallet 21 moves above the vertical rollers, the support rises, the vertical rollers contact the pallet 21, and the pallet 21 passes through the middle transverse roller and moves to the other section of the vertical rollers, and then it is pushed onto the adjustment disc 6 by the propulsion oil cylinder 13.
[0023] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A hydraulic support balance cylinder disassembly and assembly vehicle, characterized in that: include: A chassis, a rotating arm, a lifting arm, a telescopic arm, and an adjustment plate. A mounting groove is opened in the middle of the chassis, and a set of conveying equipment is provided on each side of the mounting groove. The rotating arm can be rotatably installed in the mounting groove, and the lower end of the lifting arm is rotatably connected to the upper end of the rotating arm. A lifting cylinder is connected to the middle of the lifting arm, and the lower end of the lifting cylinder is hinged to the bottom of the mounting groove. The telescopic arm is slidably installed in the lifting arm and its extension and retraction are controlled by the telescopic cylinder. An adjustment cylinder is provided at the rear of the telescopic arm, and the rear end of the adjustment plate is hinged to the front end of the telescopic arm, and the front end of the adjustment cylinder is hinged to the front end of the adjustment plate. The balancing cylinder can be placed on a pallet, and the pallet can be clamped on the adjustment plate.
2. The hydraulic support balance cylinder disassembly and assembly vehicle according to claim 1, characterized in that: The conveying equipment includes a transverse conveyor belt, a vertical conveyor belt and a propulsion cylinder. The transverse conveyor belt and the vertical conveyor belt are both powered by a motor. Three rows of transverse conveyor belt wheels are evenly spaced and laterally arranged in the middle and on both sides of the chassis. The vertical conveyor belt is arranged in parallel along the edge of the mounting groove. The pallet is placed on the two rows of transverse conveyor belts on one side. The propulsion cylinder is arranged on the chassis between the two rows of transverse conveyor belts on the other side and is connected and fixed by two fixing plates. A push plate is provided at the front end of the propulsion cylinder. The pallet can be directly transported to the vertical conveyor belt by the transverse conveyor belt, and the vertical conveyor belt can transport the pallet to the front of the push plate, and the push plate can push the pallet to the top of the mounting groove.
3. The hydraulic support balance cylinder disassembly and assembly vehicle according to claim 2, characterized in that: The transverse conveyor belt is composed of a plurality of evenly spaced transverse rollers, and the vertical conveyor belt is composed of two rows of evenly spaced vertical rollers. The transverse rollers and the vertical rollers are chain-driven. The vertical rollers are located below the transverse rollers. The vertical rollers are divided into two sections by the transverse rollers in the middle row. Each section of the vertical rollers is driven by an independent motor, and the vertical rollers are installed on a liftable support.
4. The hydraulic support balance cylinder disassembly and assembly vehicle according to claim 1, characterized in that: A front baffle and a rear baffle are respectively provided at both ends of the adjustment plate, and the tray is clamped between the front baffle and the rear baffle.
5. The hydraulic support balance cylinder disassembly and assembly vehicle according to claim 2, characterized in that: A connecting rod parallel to the propulsion cylinder is also provided between the fixing plates.