Tubular pile production equipment
By designing a pipe pile production equipment including material barrels, motor-driven crossbars, pulleys and bevel gear systems, the problem of uneven concrete cutting is solved, and the uniform discharge of concrete and the improvement of pipe pile quality is achieved.
Patent Information
- Application Number
- CN202421762174.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-24
AI Technical Summary
During the production process of pipe piles, the concrete is unevenly discharged, which affects the quality of pipe piles.
A pipe pile production equipment is designed, including material barrels, motor-driven crossbars, pulleys and bevel gear systems. Through the cooperation of these components, the mixing and uniform discharge of concrete can be achieved.
The equipment can effectively stir and evenly discharge concrete, improve the uniformity of the cutting, and thus improve the quality of the pipe piles.
Smart Images
Figure CN222920821U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe pile production, and particularly relates to a pipe pile production device. Background Art
[0002] The pipe pile is a kind of pile foundation and an essential building material for industrial and construction projects. Pipe piles are divided into prestressed concrete pipe piles (PC pipe piles), prestressed concrete thin-wall pipe piles (PTC pipe piles), and prestressed high-strength concrete pipe piles (PHC pipe piles) according to the concrete strength grade and wall thickness. During the production process of pipe piles, the mixed concrete needs to be loaded into the feeding device and then put into the pipe pile mold. Due to the heavy weight and high viscosity of the concrete, a large amount of concrete may be discharged instantaneously during feeding, which is likely to cause uneven feeding and affect the quality of the pipe piles. Therefore, a pipe pile production device is proposed to achieve uniform feeding. Content of the Utility Model
[0003] Aiming at the problems in the prior art, the utility model provides a pipe pile production device.
[0004] The technical solution adopted by the utility model to solve its technical problems is a pipe pile production device, which includes a material bucket. A barrel body and two brackets are arranged below the material bucket, and both brackets are connected to the barrel body. A valve is fixed at the bottom end of the material bucket, and the bottom end of the valve extends into the barrel body. Supports are fixed on both sides of the barrel body, and the top ends of the two supports are connected to the material bucket. A housing is fixed at the top end of the material bucket, and a shell is fixed at the bottom end of the housing. The bottom end of the shell is connected to the barrel body. A baffle is fixed on one side of the barrel body away from the shell, and a motor is fixed on one side of the shell away from the barrel body. A cross bar is arranged in the barrel body, and a first bearing is fixed on the cross bar. The outer ring of the first bearing is connected to the barrel body. A plurality of spiral blades are fixed on the cross bar. A discharge port and a discharge hopper are arranged at the bottom end of the barrel body, and both the discharge hopper and the discharge port are arranged close to the baffle. One end of the cross bar extends into the shell. A connecting rod is rotatably connected in the housing. Pulley wheels are fixed on both the connecting rod and the cross bar, and the two pulley wheels are connected by a belt. A vertical rod is arranged in the material bucket, and a second bearing and a plurality of stirring rods are fixed on the vertical rod. The outer ring of the second bearing is connected to the housing. Bevel gears are fixed on both the top end of the vertical rod and the connecting rod, and the two bevel gears mesh with each other.
[0005] By adopting the above technical solution, a certain amount of concrete can be stored in the material bucket. The output shaft of the motor drives the cross bar to rotate. With the cooperation of the belt and the pulley wheels, the connecting rod and the cross bar rotate simultaneously. With the cooperation of the two bevel gears, the vertical rod, the stirring rods and the cross bar rotate simultaneously, which can not only stir the concrete in the material bucket, but also facilitate the discharge of the concrete in the material bucket. The concrete in the material bucket is discharged into the barrel body through the valve. The rotating spiral blades push the concrete towards the discharge port, which is conducive to the uniform discharge and feeding of the concrete.
[0006] Specifically, a ferrule is fixed inside the material bucket. A vertical pipe is arranged inside the ferrule. A limit bolt is arranged on one side of the vertical pipe. A screw hole adapted to the limit bolt is formed on the ferrule. A plurality of slots adapted to the limit bolt are formed on the outer wall of the vertical pipe. A feed hopper is fixed at the top end of the vertical pipe.
[0007] By adopting the above technical solution, loosen the limit bolt, lift the feed hopper, and screw the end of the limit bolt into the slot on the outer wall of the vertical pipe, so that the height of the feed hopper can be adjusted as needed, which is beneficial to guiding the concrete in the concrete production equipment into the material bucket.
[0008] Specifically, handles are fixed on both sides of the feed hopper.
[0009] By adopting the above technical solution, holding the handles makes it convenient to take and place the feed hopper.
[0010] Specifically, an observation window is arranged on the side wall of the material bucket, and glass is arranged inside the observation window.
[0011] By adopting the above technical solution, it is convenient to observe the situation inside the material bucket through the observation window and the glass.
[0012] Specifically, two casters are installed at the bottom ends of the two brackets.
[0013] By adopting the above technical solution, the setting of the casters facilitates the overall movement.
[0014] The beneficial effects of the present utility model:
[0015] (1) For a pipe pile production equipment of the present utility model, a certain amount of concrete can be stored in the material bucket. The output shaft of the motor drives the cross bar to rotate. With the cooperation of the belt and the belt pulley, the connecting rod and the cross bar rotate simultaneously. With the cooperation of the two bevel gears, the vertical rod, the stirring rod and the cross bar rotate simultaneously, which can not only stir the concrete in the material bucket, but also facilitate the discharge of the concrete in the material bucket. The concrete in the material bucket is discharged into the barrel through the valve, and the rotating spiral blade pushes the concrete towards the discharge port, which is beneficial to the uniform discharge and feeding of the concrete.
[0016] (2) For a pipe pile production equipment of the present utility model, loosen the limit bolt, lift the feed hopper, and screw the end of the limit bolt into the slot on the outer wall of the vertical pipe, so that the height of the feed hopper can be adjusted as needed, which is beneficial to guiding the concrete in the concrete production equipment into the material bucket. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present utility model will be further described below with reference to the drawings and embodiments.
[0018] Figure 1 is a schematic structural diagram of the present utility model;
[0019] Figure 2 Cross-sectional view of the combination of the material barrel, outer shell, housing and barrel body of the present utility model;
[0020] Figure 3 Of the present utility model Figure 1 Enlarged view of the structure at position A in
[0021] In the figure: 1, material barrel; 2, outer shell; 3, housing; 4, valve; 5, barrel body; 6, motor; 7, bracket; 8, discharge hopper; 9, baffle; 10, support; 11, glass; 12, feed hopper; 13, connecting rod; 14, bevel gear; 15, second bearing; 16, vertical rod; 17, stirring rod; 18, pulley; 19, belt; 20, cross bar; 21, first bearing; 22, spiral blade; 23, ferrule; 24, vertical pipe; 25, limit bolt. Specific embodiments
[0022] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] In order to achieve uniform feeding, as an embodiment of the present utility model, as Figure 1 , Figure 2 shown, a pipe pile production equipment of the present utility model includes a material barrel 1, a barrel body 5 and two brackets 7 are provided below the material barrel 1, and both brackets 7 are welded to the barrel body 5. A valve 4 is welded and fixed to the bottom end of the material barrel 1, and the bottom end of the valve 4 extends into the barrel body 5. Both sides of the barrel body 5 are welded and fixed with supports 10, and the top ends of both supports 10 are welded to the material barrel 1. An outer shell 2 is welded and fixed to the top end of the material barrel 1, a housing 3 is welded and fixed to the bottom end of the outer shell 2, and the bottom end of the housing 3 is welded to the barrel body 5. A baffle 9 is fixed to the side of the barrel body 5 away from the housing 3 by bolts, and a motor 6 is fixed to the side of the housing 3 away from the barrel body 5 by bolts. A cross bar 20 is provided in the barrel body 5, a first bearing 21 is welded and fixed to the cross bar 20, and the outer ring of the first bearing 21 is welded to the barrel body 5. A plurality of spiral blades 22 are welded and fixed to the cross bar 20. A discharge port and a discharge hopper 8 are provided at the bottom end of the barrel body 5, and both the discharge hopper 8 and the discharge port are arranged close to the baffle 9. One end of the cross bar 20 extends into the housing 3. A connecting rod 13 is rotatably connected in the outer shell 2. Pulley 18 is welded and fixed to both the connecting rod 13 and the cross bar 20, and the two pulleys 18 are connected by a belt 19. A vertical rod 16 is provided in the material barrel 1, a second bearing 15 and a plurality of stirring rods 17 are welded and fixed to the vertical rod 16, and the outer ring of the second bearing 15 is welded to the outer shell 2. Bevel gears 14 are welded and fixed to the top end of the vertical rod 16 and the connecting rod 13 respectively, and the two bevel gears 14 mesh with each other.
[0024] During use, a certain amount of concrete can be stored in the hopper 1. The output shaft of the motor 6 drives the cross bar 20 to rotate. With the cooperation of the belt 19 and the belt pulley 18, the connecting rod 13 and the cross bar 20 rotate simultaneously. With the cooperation of the two bevel gears 14, the vertical rod 16, the stirring rod 17 and the cross bar 20 rotate simultaneously, which can not only stir the concrete in the hopper 1, but also facilitate the discharge of the concrete in the hopper 1. The concrete in the hopper 1 is discharged into the barrel 5 through the valve 4, and the rotating spiral blade 22 pushes the concrete towards the discharge port, which is conducive to the uniform discharge and feeding of the concrete.
[0025] To facilitate the introduction of the concrete in the concrete production equipment into the hopper 1, for example, as Figure 1 , Figure 3 shown, a socket 23 is welded and fixed inside the hopper 1. A vertical pipe 24 is arranged inside the socket 23. A limit bolt 25 is arranged on one side of the vertical pipe 24. A threaded hole adapted to the limit bolt 25 is opened on the socket 23. A plurality of slots adapted to the limit bolt 25 are opened on the outer wall of the vertical pipe 24. The top end of the vertical pipe 24 is welded and fixed with a feed hopper 12.
[0026] During use, loosen the limit bolt 25, lift the feed hopper 12, and screw the end of the limit bolt 25 into the slot on the outer wall of the vertical pipe 24, so that the height of the feed hopper 12 can be adjusted as needed, which is conducive to introducing the concrete in the concrete production equipment into the hopper 1.
[0027] To facilitate the taking and placing of the feed hopper 12, for example, as Figure 1 shown, handles are welded and fixed on both sides of the feed hopper 12.
[0028] To facilitate observing the situation inside the hopper 1, for example, as Figure 1 shown, an observation window is arranged on the side wall of the hopper 1. Glass 11 is arranged inside the observation window, and the glass 11 is connected to the hopper 1 through an adhesive.
[0029] To facilitate movement, for example, as Figure 1 shown, two casters are installed at the bottom ends of the two brackets 7.
[0030] When the utility model is in use, loosen the limit bolt 25, lift the feed hopper 12, and screw the end of the limit bolt 25 into the slot on the outer wall of the vertical pipe 24, so that the height of the feed hopper 12 can be adjusted as needed, which is conducive to introducing the concrete in the concrete production equipment into the hopper 1;
[0031] A certain amount of concrete can be stored in the hopper 1. The output shaft of the motor 6 drives the cross bar 20 to rotate. With the cooperation of the belt 19 and the belt pulley 18, the connecting rod 13 and the cross bar 20 rotate simultaneously. With the cooperation of the two bevel gears 14, the vertical rod 16, the stirring rod 17 and the cross bar 20 rotate simultaneously, which can not only stir the concrete in the hopper 1, but also facilitate the discharge of the concrete in the hopper 1. The concrete in the hopper 1 is discharged into the barrel body 5 through the valve 4. The rotating spiral blade 22 pushes the concrete to move towards the discharge port, which is conducive to the uniform discharge and feeding of the concrete.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the present invention. The scope of protection required by the present invention is defined by the appended claims and their equivalents. The content not described in detail in the present invention belongs to the prior art well known to those skilled in the art.
Claims
1. A pipe pile production equipment, characterized in that: The material barrel (1) comprises a barrel body (5) and two brackets (7) provided below the material barrel (1), the two brackets (7) being connected to the barrel body (5), a valve (4) being fixed at the bottom end of the material barrel (1), the bottom end of the valve (4) extending into the barrel body (5), supports (10) being fixed on both sides of the barrel body (5), the top ends of the two supports (10) being connected to the material barrel (1), an outer shell (2) being fixed at the top end of the material barrel (1), a shell (3) being fixed at the bottom end of the shell (2), the bottom end of the shell (3) being connected to the barrel body (5), a baffle (9) being fixed on the side of the barrel body (5) away from the shell (3), a motor (6) being fixed on the side of the shell (3) away from the barrel body (5), a cross bar (20) being fixed on the cross bar (20) and a first bearing (21) being fixed on the first shaft The outer ring of the bearing (21) is connected to the barrel body (5), a plurality of spiral blades (22) are fixed on the cross bar (20), a discharge port and a discharge hopper (8) are provided at the bottom end of the barrel body (5), the discharge hopper (8) and the discharge port are both arranged close to the baffle (9), one end of the cross bar (20) extends into the shell (3), a connecting rod (13) is rotatably connected in the outer shell (2), a pulley (18) is fixed on the connecting rod (13) and the cross bar (20), the two pulleys (18) are connected by a belt (19), a vertical rod (16) is provided in the barrel (1), a second bearing (15) and a plurality of stirring rods (17) are fixed on the vertical rod (16), the outer ring of the second bearing (15) is connected to the outer shell (2), a bevel gear (14) is fixed on the top end of the vertical rod (16) and the connecting rod (13), and the two bevel gears (14) are meshed with each other.
2. The pipe pile production equipment according to claim 1, characterized in that: A ferrule (23) is fixed in the barrel (1), a vertical tube (24) is arranged in the ferrule (23), a limiting bolt (25) is arranged on one side of the vertical tube (24), a screw hole adapted to the limiting bolt (25) is provided on the ferrule (23), a plurality of slots adapted to the limiting bolt (25) are provided on the outer wall of the vertical tube (24), and a feed hopper (12) is fixed at the top of the vertical tube (24).
3. The pipe pile production equipment according to claim 2, characterized in that: Handles are fixed on both sides of the feed hopper (12).
4. The pipe pile production equipment according to claim 1, characterized in that: The side wall of the barrel (1) is provided with an observation window, and glass (11) is provided in the observation window.
5. The pipe pile production equipment according to claim 1, characterized in that: Two casters are installed at the bottom ends of the two brackets (7).