Sunlight plate corner treatment device

By designing the corner treatment device of the sun panel, using the chip guide groove and fan system for waste chip treatment, and achieving limit and corner cutting through the hydraulic cylinder and control rod, the problems of waste chip accumulation and low treatment efficiency in the existing devices are solved, and efficient and accurate corner treatment of the sun panel is achieved.

CN222920941UActive Publication Date: 2025-05-30SHAANXI XIHUA MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421359471.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-05-30
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing sun panel corner treatment devices lack effective waste chip treatment functions, resulting in waste chip accumulation affecting the processing efficiency and accuracy. At the same time, the processing process is cumbersome, the efficiency is poor, and the stability cannot be controlled, which easily causes unnecessary damage to the sun panel.

Method used

A sun panel corner treatment device is designed, and the scrap guide groove and fan system are used to automatically export and clean waste chips. The limit and edge cutting of the sun panel are achieved through hydraulic cylinders and control rods, and the handling accuracy and stability are improved by combining the traction assembly and the stabilizing shaft seat.

Benefits of technology

It realizes good waste chip treatment function, avoids waste chip accumulation, improves processing efficiency and accuracy, and ensures the stability and integrity of the sun panel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sunlight plate processing equipment, and particularly relates to a sunlight plate corner processing device which comprises a device body, four ends of the bottom of the device body are fixedly connected with supporting columns, a connecting frame is erected among the supporting columns, and a fan box is fixedly installed on the end face of the connecting frame. By arranging the chip guide groove, the air exhalation opening, the fan box, the air exhalation pipe and the air inlet, compared with an existing device, the chip removing device has the good chip removing function, and the situation that the chips are accumulated in the device, and the follow-up treatment efficiency and precision are affected is avoided; by arranging a control box, a control rod, a processing assembly and a contact end, the device has good processing efficiency and is assisted by limiting and fixing operation, so that the processing precision is improved; and by arranging a traction assembly, a stabilizing shaft seat, a stabilizing barrel and a stabilizing shaft, the stabilizing effect is achieved in the moving and operating process of the treatment assembly, displacement of the treatment assembly is avoided, and the corner treatment precision is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sunlight board processing equipment, in particular to a device for processing the edges and corners of a sunlight board. Background Technique

[0002] The sunlight board is mainly made of PC / PET / PMMA / PP materials and abs plus PC materials, and frp resin. The term "sunlight board" is a common name in China for polycarbonate hollow boards, and generally does not refer to other hollow boards.

[0003] Corresponding to its similar product, the polycarbonate endurance board, in terms of physical properties, the endurance board is a solid board, while the sunlight board is a hollow board. The inserted sunlight board plays an obvious role on the wall. The thickness of the inserted sunlight board is 40 mm and the width is 50 cm.

[0004] During the processing and preparation of the sunlight board, its edges and corners are not flat. Therefore, there is a need for a device for processing the edges and corners of the sunlight board to remove the burrs on the edges of the sunlight board.

[0005] The following defects or problems exist in the prior art: In the prior art, the publication number is: CN216328670U, a device for processing the edges and corners of a plastic sunlight board, which includes a panel. Four support plates are fixedly connected to the top of the panel, and the same substrate is fixedly connected to the top of the four support plates. A chamber is opened on the panel, and a chamber plate is slidably installed in the chamber. A spring is welded to the bottom of the chamber plate, and the bottom end of the spring is welded to the bottom inner wall of the chamber. Two extension plates are fixedly connected to the top of the chamber plate, and the same hollow board is fixedly connected to the top of the two extension plates. An inner plate is slidably installed in the hollow board;

[0006] During the use of the above device, by setting the bottom plate, outer plate, inner plate, hollow board and adjusting shaft, the plastic sunlight board is placed on the top of the hollow board, and then the adjusting shaft is rotated to make the bottom plate move down until the bottom plate presses and fixes the plastic sunlight board; by setting the hydraulic cylinder, pressing plate, bottom plate, hollow board, extension plate, inner plate, cutting knife and spring, only need to start the hydraulic cylinder to make the pressing plate move down, and then the bottom plate and the hollow board can drive the plastic sunlight board to move down, and the cutting knife cuts the edges of the moving-down plastic sunlight board, and the operation is simple and convenient;

[0007] The above content does not have a waste chip treatment function. The waste chips generated during the treatment process accumulate in the device, affecting the subsequent treatment accuracy and efficiency; in addition, the treatment process is cumbersome, and the edges and corners of the sunlight board cannot be processed in one process. The treatment efficiency is poor and the stability cannot be controlled, and it is easy to produce deviation, affecting the treatment accuracy and causing unnecessary damage to the sunlight board. Summary of the Utility Model

[0008] In view of the deficiencies of the prior art, the present utility model provides a device for processing the edges and corners of a sunlight plate, which solves the existing problems.

[0009] To achieve the above object, the present utility model provides the following technical solutions: A device for processing the edges and corners of a sunlight plate, including a device main body. Four ends of the bottom of the device main body are fixedly connected with support columns, and a connecting frame is erected between each group of the support columns. A blower box is fixedly installed on the end face of the connecting frame;

[0010] A receiving groove is opened in the middle of the end face of the device main body, and a sunlight plate body can be received inside the receiving groove;

[0011] Placement frames are arranged on both sides of the end face of the device main body. Card slots are opened on the inner side walls of the tops of the two placement frames. An installation frame is erected between the tops of the two placement frames. Clamping blocks are fixedly connected to the positions of the installation frame corresponding to the card slots on both sides, and the sizes of the clamping blocks are the same as those of the card slots;

[0012] A control box is fixedly installed in the middle of the end face of the installation frame. A control rod extends from the bottom of the control box. The control rod extends downward and a processing component is fixedly installed above the sunlight plate body. A fixing plate is fixedly connected to one end of the control rod at the bottom of the processing component;

[0013] Traction components are fixedly installed at the corresponding positions of the four ends of the end face of the processing component and the bottom of the installation frame.

[0014] As a preferred technical solution of the present utility model, a chip guiding groove is horizontally opened on the end face of the device main body. The chip guiding groove and the receiving groove are of a communicating structure. The bottom end of the inner wall of the chip guiding groove is of an inclined surface structure, and the inclination angle is 15 degrees. An air outlet is opened on one side of the inner wall of the chip guiding groove;

[0015] A blower is fixedly installed inside the blower box, and the output end is movably connected with an air outlet pipe. The air outlet pipe penetrates through the device main body and is connected to the air outlet. An air inlet is opened on the other side of the blower box, and a filter structure is installed inside;

[0016] As a preferred technical solution of the present utility model, a hydraulic cylinder is fixedly installed inside the control box, and its output end is movably connected with the control rod. The hydraulic cylinder can control the control rod to complete vertical up and down movement. The control rod penetrates through the installation frame and extends above the end face of the device main body.

[0017] As a preferred technical solution of the present utility model, a receiving cavity is left at the bottom of the processing component. A cutting tool group is detachably installed at the bottom of the processing component. The cutting tool group is specifically composed of a metal tool group and is arranged around the bottom of the processing component.

[0018] As a preferred technical solution of the present utility model, a through hole for the extension of the control rod is formed in the top end face of the processing assembly, and a stable shaft seat is fixedly installed on the inner wall outside the through hole, and the stable shaft seat is sleeved with the control rod;

[0019] An adjusting member is fixedly installed on a section of the control rod inside the processing assembly. The adjusting member is specifically composed of a compression spring, a stable cylinder body and a stable shaft. The compression spring is fixedly installed on the end face of the stable shaft seat. A stable cylinder body is fixedly installed in the middle section of the compression spring. Through holes are formed on both sides of the stable cylinder body and a stable shaft is movably connected inside. The two stable shafts are respectively connected with the stable shaft seat and one side of the control rod.

[0020] As a preferred technical solution of the present utility model, four groups of traction components are provided and are specifically composed of a base, a traction sleeve and a traction rod;

[0021] Bases are fixedly installed at the four ends of the top of the processing assembly. Traction sleeves are fixedly installed on the end faces of each group of bases. A traction rod is sleeved inside the traction sleeve. One end of the traction rod is connected with the bottom end face of the mounting frame.

[0022] As a preferred technical solution of the present utility model, a contact end is sleeved at the bottom of the fixing plate, and the contact end is made of silica gel material.

[0023] Compared with the prior art, the present utility model provides a sunlight board corner treatment device, which has the following beneficial effects:

[0024] 1. For this sunlight board corner treatment device, by setting a chip guide groove, an air outlet, a fan box, an air supply pipe and an air inlet, after the device operates, by starting the fan inside the fan box, its operation completes air supply through the air supply pipe and is discharged through the air outlet, which can drive the waste chips inside the chip guide groove, so that they can be discharged along the chip guide groove and collected by an external chip collection box. Since the chip guide groove is arranged in an inclined plane, the waste chips can be exported more quickly;

[0025] Compared with the existing device, this application has a good waste chip function, avoiding its accumulation in the device and affecting the subsequent processing efficiency and accuracy.

[0026] 2. This polycarbonate sheet edge treatment device, by setting a control box, a control rod, a treatment component, and a contact end, when the device is put into use, place the polycarbonate sheet body inside the receiving groove. By starting the hydraulic cylinder inside the control box, it drives the control rod to move downward, thereby driving the fixed plate at its bottom end to contact the polycarbonate sheet body, completing the limiting operation of the polycarbonate sheet body. Since the bottom end face of the fixed plate is connected to a silicone contact end, damage to the polycarbonate sheet body can be avoided during the effective limiting process of the polycarbonate sheet body. After the fixed plate completes the limiting operation, the control rod continues to move downward, squeezing the compression spring fixedly installed inside it. During its contraction process, the treatment component can continue to move towards the polycarbonate sheet body end, and the edges of the polycarbonate sheet body can be processed through the cutting tool group at its bottom, enabling the device to have good processing efficiency while being supplemented with limiting and fixing operations, thereby improving the processing accuracy.

[0027] 3. This polycarbonate sheet edge treatment device, by setting a traction component, a stable shaft seat, a stable cylinder body, and a stable shaft, during the pre-treatment process, the stable shaft seat, in cooperation with the stable cylinder body and the stable shaft, can ensure the normal and stable operation of the control rod and the compression spring, effectively alleviating the sliding caused by the offset of the compression spring itself; in addition, a traction component is added to the end face of the treatment component of the device, which plays a stabilizing effect during the movement and operation of the treatment component, preventing it from shifting, and further improving the accuracy of edge treatment. Description of the Drawings

[0028] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0029] Figure 2 It is a three-dimensional schematic diagram of the main structure of the device of the present utility model;

[0030] Figure 3 It is a schematic diagram of the connection of the partial structure of the present utility model;

[0031] Figure 4 It is a three-dimensional schematic diagram of the structure of the treatment component of the present utility model;

[0032] Figure 5 Schematic diagram of the structure at point A of the present utility model;

[0033] Figure 6 Another three-dimensional schematic diagram of the structure of the treatment component of the present utility model.

[0034] In the figure: 1. Device main body; 101. Accommodating groove; 102. Chip guide groove; 103. Air outlet; 2. Support pillar; 3. Connecting frame; 4. Fan box; 401. Air outlet pipe; 402. Air inlet; 5. Polycarbonate sheet body; 6. Placing rack; 601. Card slot; 7. Mounting rack; 701. Card block; 8. Control box; 9. Control rod; 901. Adjusting part; 9011. Compression spring; 9012. Stable cylinder; 9013. Stable shaft; 10. Processing component; 1001. Cutting tool group; 1002. Stable shaft seat; 11. Traction component; 1101. Base; 1102. Traction sleeve; 1103. Traction rod; 12. Fixed plate; 1201. Contact end. Detailed implementation manner

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0036] Please refer to Figure 1-6 , in this implementation plan: A polycarbonate sheet corner processing device includes a device main body 1. Four ends of the bottom of the device main body 1 are fixedly connected with support pillars 2. A connecting frame 3 is erected between each group of support pillars 2. A fan box 4 is fixedly installed on the end face of the connecting frame 3;

[0037] An accommodating groove 101 is opened in the middle of the end face of the device main body 1, and the polycarbonate sheet body 5 can be accommodated inside the accommodating groove 101;

[0038] Placing racks 6 are arranged on both sides of the end face of the device main body 1. Card slots 601 are opened on the inner side walls of the tops of the two groups of placing racks 6. A mounting rack 7 is erected between the tops of the two groups of placing racks 6. Card blocks 701 are fixedly connected to the positions corresponding to the card slots 601 on both sides of the mounting rack 7. The size of the card block 701 is the same as the size of the card slot 601;

[0039] A control box 8 is fixedly installed in the middle of the end face of the mounting rack 7. A control rod 9 extends from the bottom of the control box 8. The control rod 9 extends downward and a processing component 10 is fixedly installed above the polycarbonate sheet body 5. A fixed plate 12 is fixedly connected to one end of the control rod 9 at the bottom of the processing component 10;

[0040] Traction components 11 are fixedly installed at the corresponding positions of the four ends of the end face of the processing component 10 and the bottom of the mounting rack 7.

[0041] This embodiment realizes the function of processing waste chips: a chip guide groove 102 is transversely opened on the end face of the device main body 1. The chip guide groove 102 and the accommodation groove 101 are in a communicating structure. The bottom end of the inner wall of the chip guide groove 102 is a slope structure with an inclination angle of 15 degrees. An air outlet 103 is opened on one side of the inner wall of the chip guide groove 102;

[0042] A fan is fixedly installed inside the fan box 4, and the output end is movably connected with an air supply pipe 401. The air supply pipe 401 penetrates through the device main body 1 and is connected to the air outlet 103. An air inlet 402 is opened on the other side of the fan box 4, and a filter structure is installed inside;

[0043] After the device operates, by starting the fan inside the fan box 4, the operation is carried out to complete air supply through the air supply pipe 401, and it is exported through the air outlet 103, which can drive the waste chips inside the chip guide groove 102, so that they can be discharged along the chip guide groove 102 and collected by an external chip collection box. Since the chip guide groove 102 is arranged in an inclined plane, the waste chips can be exported more quickly;

[0044] Compared with the existing device, this application has a good waste chip function, avoiding its accumulation in the device and affecting the subsequent processing efficiency and accuracy.

[0045] This embodiment realizes the improvement of the processing efficiency and accuracy of the edges and corners: a hydraulic cylinder is fixedly installed inside the control box 8, and its output end is movably connected with a control rod 9. The hydraulic cylinder can control the control rod 9 to complete vertical up and down movement. The control rod 9 penetrates through the mounting frame 7 and extends above the end face of the device main body 1;

[0046] A receiving cavity is left at the bottom of the processing component 10. A cutting tool group 1001 is detachably installed at the bottom of the processing component 10. The cutting tool group 1001 is specifically composed of a metal tool group and is arranged around the bottom of the processing component 10;

[0047] An opening for the control rod 9 to extend is penetrated through the top end face of the processing component 10, and a stable shaft seat 1002 is fixedly installed on the inner wall outside the opening. The stable shaft seat 1002 is sleeved with the control rod 9;

[0048] An adjusting part 901 is fixedly installed on a section of the control rod 9 inside the processing component 10. The adjusting part 901 is specifically composed of a compression spring 9011, a stable cylinder 9012 and a stable shaft 9013. The compression spring 9011 is fixedly installed on the end face of the stable shaft seat 1002. A stable cylinder 9012 is fixedly installed in the middle section of the compression spring 9011. Through holes are opened on both sides of the stable cylinder 9012 and a stable shaft 9013 is movably connected inside. The two groups of stable shafts 9013 are respectively connected with the stable shaft seat 1002 and the control rod 9 on one side;

[0049] A contact end 1201 is sleeved at the bottom of the fixing plate 12. The contact end 1201 is made of silica gel material;

[0050] When the device is put into use, the sunlight plate body 5 is placed inside the receiving groove 101. By starting the hydraulic cylinder inside the control box 8, the control rod 9 is driven to move downward, thereby driving the fixed plate 12 at its bottom end into contact with the sunlight plate body 5, completing the limiting operation of the sunlight plate body 5. Since the bottom end face of the fixed plate 12 is connected with the silica gel contact end 1201, the damage of the sunlight plate body 5 can be avoided during the effective limiting process of the sunlight plate body 5. After the fixed plate 12 completes the limiting operation, the control rod 9 continues to move downward, squeezing the compression spring 9011 fixedly installed inside it. During its contraction process, the processing component 10 can continue to move towards the sunlight plate body 5 end, and the corners of the sunlight plate body 5 can be processed through the cutting knife group 1001 at its bottom, enabling the device to have good processing efficiency while being supplemented with limiting and fixing operations, thereby improving the processing accuracy.

[0051] In this embodiment, a corresponding traction component 11 is specifically added. There are four groups of traction components 11, which are specifically composed of a base 1101, a traction sleeve 1102, and a traction rod 1103;

[0052] At the four ends of the top of the processing component 10, bases 1101 are fixedly installed. On the end face of each base 1101, a traction sleeve 1102 is fixedly installed. Inside the traction sleeve 1102, a traction rod 1103 is sleeved, and one end of the traction rod 1103 is connected to the bottom end face of the mounting frame 7;

[0053] During the pre-processing process, the stable shaft seat 1002, in cooperation with the stable cylinder body 9012 and the stable shaft 9013, can ensure the normal and stable operation of the control rod 9 and the compression spring 9011, effectively alleviating the sliding caused by the offset of the compression spring 9011 itself; in addition, the device is provided with a traction component 11 on the end face of the processing component 10, which plays a stabilizing effect during the movement and operation of the processing component 10, avoiding its displacement, and further improving the accuracy of corner processing.

[0054] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A solar panel edge processing device, comprising a device body (1), wherein four ends of the bottom of the device body (1) are fixedly connected to pillars (2), and a connecting frame (3) is arranged between each group of the pillars (2), characterized in that: A fan box (4) is fixedly mounted on the end surface of the connecting frame (3); A receiving groove (101) is provided in the middle of the end surface of the device body (1), and the receiving groove (101) can accommodate a solar panel body (5); Both sides of the end surface of the device body (1) are provided with placement racks (6), the inner side walls of the top ends of the two groups of placement racks (6) are provided with card slots (601), a mounting rack (7) is arranged between the tops of the two groups of placement racks (6), and card blocks (701) are fixedly connected to the positions of the card slots (601) on both sides of the mounting rack (7), and the size of the card block (701) is consistent with the size of the card slot (601); A control box (8) is fixedly mounted in the middle of the end surface of the mounting frame (7); a control rod (9) extends from the bottom of the control box (8); a processing assembly (10) is fixedly mounted on the control rod (9) extending downward and located above the solar panel body (5); a fixing plate (12) is fixedly connected to one end of the control rod (9) at the bottom of the processing assembly (10); A traction assembly (11) is fixedly mounted at four ends of the end surface of the processing assembly (10) and at positions corresponding to the bottom of the mounting frame (7).

2. The solar panel edge processing device according to claim 1, characterized in that: The end surface of the device body (1) is transversely provided with a chip guide groove (102), the chip guide groove (102) and the receiving groove (101) are in a communicating structure, the bottom end of the inner wall of the chip guide groove (102) is an inclined surface structure, and the inclination angle is 15 degrees, and an air outlet (103) is opened and closed on one side of the inner wall of the chip guide groove (102); The fan box (4) has a fan fixedly installed inside and an output end movably connected to an air exhalation pipe (401), the air exhalation pipe (401) runs through the device body (1) and is connected to the air exhalation port (103), an air inlet (402) is opened on the other side of the fan box (4), and a filter structure is installed inside.

3. The solar panel edge processing device according to claim 1, characterized in that: A hydraulic cylinder is fixedly installed inside the control box (8), and its output end is movably connected to a control rod (9). The hydraulic cylinder can control the control rod (9) to complete vertical movement up and down. The control rod (9) passes through the mounting frame (7) and extends above the end surface of the device body (1).

4. The device for processing corners of a solar panel according to claim 1, characterized in that: A receiving cavity is reserved at the bottom of the processing component (10), and a cutting knife group (1001) is detachably mounted at the bottom of the processing component (10). The cutting knife group (1001) is specifically composed of a metal knife group and is disposed around the bottom of the processing component (10).

5. The device for processing corners of a solar panel according to claim 4, characterized in that: The top end surface of the processing assembly (10) is penetrated with an opening for the control rod (9) to extend, and a stabilizing shaft seat (1002) is fixedly installed on the inner wall outside the opening, and the stabilizing shaft seat (1002) is sleeved with the control rod (9); The control rod (9) is located inside a section of the processing component (10) and is fixedly installed with an adjustment member (901), the adjustment member (901) is specifically composed of a compression spring (9011), a stabilizing cylinder (9012) and a stabilizing shaft (9013), the compression spring (9011) is fixedly installed on the end surface of the stabilizing shaft seat (1002), the stabilizing cylinder (9012) is fixedly installed in the middle section of the compression spring (9011), through holes are opened on both sides of the stabilizing cylinder (9012) and the stabilizing shaft (9013) is movably connected inside, and two groups of the stabilizing shafts (9013) are respectively connected to the stabilizing shaft seat (1002) and one side of the control rod (9).

6. The device for processing corners of a solar panel according to claim 1, characterized in that: The traction assembly (11) is provided with four groups and specifically consists of a base (1101), a traction sleeve (1102) and a traction rod (1103); The four ends of the top of the processing assembly (10) are all fixedly mounted with bases (1101), and the end faces of each group of the bases (1101) are all fixedly mounted with traction sleeves (1102), and the traction sleeves (1102) are sleeved with traction rods (1103) inside, and one end of the traction rods (1103) is connected to the bottom end face of the mounting frame (7).

7. The solar panel edge processing device according to claim 1, characterized in that: The bottom of the fixing plate (12) is sleeved with a contact end (1201), and the contact end (1201) is made of a silicone material.

Citation Information

Patent Citations

  • Plastic sunlight plate corner treatment device

    CN216328670U