Liquid cooling mechanism for ultrahigh-voltage charging pile
By setting up an industrial air dehumidifier and a semiconductor refrigerator in the liquid cooling mechanism for ultra-high voltage charging piles, the problem of condensate corrosion of the core components is solved, achieving more efficient liquid cooling and longer service life.
Patent Information
- Application Number
- CN202421787544.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the cooling process of the existing liquid cooling mechanism for ultra-high voltage charging piles, condensate water is generated due to the large temperature difference, which may corrode the charging core components and reduce the service life.
A liquid cooling mechanism for ultra-high voltage charging piles is designed. By installing an industrial air dehumidifier and a semiconductor refrigerator inside the charging pile shell, the air drying is controlled and the coolant temperature is reduced to avoid the generation of condensate.
It effectively avoids the corrosion of condensate on the charging core components, maintains the dry state of the charging core components, extends the service life, and improves the effect of liquid cooling and cooling.
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Figure CN222921407U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of charging pile heat dissipation, and particularly relates to a liquid cooling mechanism for an ultra-high voltage charging pile. Background Technique
[0002] As a charging device for new energy vehicles, a charging pile can be analogously understood as an oil and gas fuel dispenser for conventional fuel vehicles. Charging piles are usually installed in public construction sites, parking lots or roadsides in residential communities. Charging piles are divided into AC charging piles and DC charging piles according to the output current method. Currently, DC charging piles are used more frequently. A DC charging pile outputs DC electric energy to the vehicle. The external end of the DC charging pile equipment introduces commercial power (three-phase power), and the alternating current is rectified inside the charging pile (AC-DC conversion). Then, through the monitoring of the control center and the coordinated work of each component, the pile body transmits direct current with a specified size and power to the vehicle battery.
[0003] After retrieval, the patent publication number CN220947615U discloses a liquid cooling and heat dissipation structure for a charging pile, belonging to the technical field of charging pile heat dissipation. Aiming at the problem that the existing liquid cooling and heat dissipation structure for a charging pile lacks a heat dissipation structure that can promote the rotation of the fan blades by means of the flow power of the coolant during use, which increases the use cost of the electric drive structure. It includes a charging pile housing and a charging core device. The front and rear side walls of the charging core device are fixedly connected to the inside of the charging pile housing through two connecting plates. Filter nets are fixedly connected to the air inlet openings on both side walls of the charging pile housing, and a base is fixedly connected to the bottom end of the charging pile housing. In the utility model, through the arranged liquid cooling component, when the liquid pump is started, the preset coolant in the cavity is extracted, and then it flows through the conveying pipe to a plurality of coolant circulation pipes. And with the action of a plurality of heat conducting plates, the heat generated when the charging core device works can be transferred through the coolant flowing in the plurality of coolant circulation pipes.
[0004] When the existing liquid cooling mechanism for an ultra-high voltage charging pile is actually used, due to the high temperature inside the ultra-high voltage charging pile, when the liquid cooling mechanism cools the charging core components inside the ultra-high voltage charging pile by liquid cooling, due to the large temperature difference between the liquid cooling mechanism and the charging core components, condensed water will be generated on the outer wall of the liquid cooling mechanism. When the condensed water falls on the charging core components, it is easy to cause the charging core components to be corroded or even damaged by the condensed water, and the service life is reduced. Therefore, we propose a liquid cooling mechanism for an ultra-high voltage charging pile to solve the existing problems. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a liquid cooling mechanism for an ultra-high voltage charging pile to solve the problems put forward in the above background technique.
[0006] To solve the above technical problems, the utility model provides the following technical solutions:
[0007] A liquid cooling mechanism for an ultra-high voltage charging pile, including an ultra-high voltage charging pile housing: An air intake box is installed at the center of the top end of the ultra-high voltage charging pile housing. An air intake fan is installed below the interior of the air intake box. On the upper sides of the outer walls on both sides of the ultra-high voltage charging pile housing, a protective cover body and an industrial air dehumidifier are installed. The industrial air dehumidifier is located inside the protective cover body, and the air outlet end on one outer wall of the industrial air dehumidifier penetrates through the outer wall of the ultra-high voltage charging pile housing and extends into the interior of the ultra-high voltage charging pile housing;
[0008] A partition is installed below the interior of the ultra-high voltage charging pile housing. A heat conduction component is arranged below the partition. The heat conduction component is provided with a heat conduction plate A, a heat conduction plate B, and an S-shaped heat conduction pipe. A charging core component is arranged on the rear end face of the heat conduction plate B. On both sides below the partition, a pump body and a coolant tank are respectively arranged, and both the pump body and the coolant tank are installed at the bottom end inside the ultra-high voltage charging pile housing. A semiconductor refrigerator is arranged on one outer wall of the coolant tank.
[0009] Furthermore, at the four corners of the front end face of the heat conduction plate A, they are all connected to a connection plate through connecting rods. The connection plate is fixedly connected to the front end wall inside the ultra-high voltage charging pile housing through fastening bolts. An S-shaped groove A is opened on the rear end face of the heat conduction plate A. An S-shaped groove B is opened on the front end face of the heat conduction plate B.
[0010] Furthermore, the S-shaped heat conduction pipe is installed between the S-shaped groove A and the S-shaped groove B. Third fixed hanging ears are installed on both outer walls of the heat conduction plate A. Fourth fixed hanging ears are arranged on both outer walls of the heat conduction plate B. The third fixed hanging ears and the fourth fixed hanging ears are fixedly connected through fastening bolts.
[0011] Furthermore, the liquid inlet pipe on one outer wall of the pump body is connected to the liquid outlet pipe through a pipe joint, and the liquid outlet pipe is arranged below the other outer wall of the coolant tank. The liquid outlet end on the top of the pump body is connected to a first connecting pipe through a pipe joint. The other end of the first connecting pipe penetrates through the surface of the partition and is connected to the liquid inlet pipe on one end of the S-shaped heat conduction pipe through a pipe joint, and a sealing ring is arranged at the connection between the first connecting pipe and the partition.
[0012] Furthermore, a liquid inlet pipe is arranged on one side of the top end of the coolant tank. The other end of the liquid inlet pipe is connected to a second connecting pipe through a pipe joint. The other end of the second connecting pipe penetrates through the surface of the partition and is connected to the liquid outlet end on the other end of the S-shaped heat conduction pipe through a pipe joint, and a sealing ring is arranged at the connection between the second connecting pipe and the partition.
[0013] Further, second fixed hanging ears are installed on one side of the top end and the bottom end of the protective cover body. The second fixed hanging ears are fixedly connected to the ultra-high voltage charging pile housing through fastening bolts. A third rain-proof louver is arranged on the outer wall of one side of the protective cover body.
[0014] Further, first fixed hanging ears are installed on the lower parts of the outer walls on both sides of the air induction box. The first fixed hanging ears are fixedly connected to the ultra-high voltage charging pile housing through fastening bolts. First rain-proof louvers are arranged on the upper parts of the outer walls on both sides of the air induction box. A first safety door is arranged on the front end wall of the air induction box. A safety lock is arranged on the first safety door. A ventilation slot hole is opened at the center position of the bottom end of the air induction box. An air outlet slot hole is arranged below the ventilation slot hole, and the air outlet slot hole is opened at the center position of the top end of the ultra-high voltage charging pile housing.
[0015] Further, second rain-proof louvers are arranged on the lower parts of the outer walls on both sides of the ultra-high voltage charging pile housing. L-shaped fixing plates are installed on both sides of the bottom end of the ultra-high voltage charging pile housing. A second safety door and a third safety door are respectively arranged on the upper part and the lower part of the rear end wall of the ultra-high voltage charging pile housing. Second safety locks and third safety locks are arranged on the second safety door and the third safety door.
[0016] By means of the above technical solution, the utility model provides a liquid cooling mechanism for an ultra-high voltage charging pile, which at least has the following beneficial effects:
[0017] 1. Through the cooperation of a series of structures in the utility model, the industrial air dehumidifier can suck the external air and transport it into the ultra-high voltage charging pile housing. The industrial air dehumidifier can dehumidify and dry the moisture in the external air. The induced draft fan sucks the air inside the ultra-high voltage charging pile housing and discharges it to the outside. During the process of the above air flow, not only can the charging core components be cooled by air cooling, but also the air inside the ultra-high voltage charging pile housing can be kept dry. When the pump body starts and the coolant circulates in the first connecting pipe, the S-shaped heat conduction pipe, the second connecting pipe and the coolant tank, the charging core components on the heat conduction plate B can be cooled by liquid cooling. At this time, the air inside the ultra-high voltage charging pile housing is in a dry state, thus effectively avoiding the situation that the moisture in the air generates condensed water due to too large temperature difference during the cooling process, and the condensed water falls onto the charging core components, resulting in damage to the charging core components.
[0018] 2. Through the setting of the semiconductor refrigerator in the utility model, the semiconductor refrigerator can cool down the coolant in the coolant tank, thereby avoiding the situation that the high temperature of the coolant affects the liquid cooling effect of the utility model on the charging core components, and the practicability is strong. Description of the Drawings
[0019] The accompanying drawings described herein are used to provide a further understanding of the present utility model and form a part of this application:
[0020] Figure 1 Schematic three-dimensional structure of the liquid cooling mechanism for an ultra-high voltage charging pile provided by an embodiment of this application Figure 1 ;
[0021] Figure 2 Schematic three-dimensional structure of the liquid cooling mechanism for an ultra-high voltage charging pile provided by an embodiment of this application Figure 2 ;
[0022] Figure 3 Schematic internal structure diagram of the liquid cooling mechanism for an ultra-high voltage charging pile provided by an embodiment of this application;
[0023] Figure 4 Schematic structure diagram of the heat conduction component of the liquid cooling mechanism for an ultra-high voltage charging pile provided by an embodiment of this application Figure 1 ;
[0024] Figure 5 Schematic structure diagram of the heat conduction component of the liquid cooling mechanism for an ultra-high voltage charging pile provided by an embodiment of this application Figure 2 ;
[0025] Figure 6 Schematic structure diagram of the heat conduction component guarantee structure of the liquid cooling mechanism for an ultra-high voltage charging pile provided by an embodiment of this application.
[0026] In the figure: 1, air induction box; 101, first safety door; 102, first safety lock; 103, first rain-proof louver; 104, first fixed hanging ear; 105, induced draft fan; 106, ventilation slot holes; 2, ultra-high voltage charging pile housing; 201, second rain-proof louver; 202, L-shaped fixing plate; 203, second safety door; 204, second safety lock; 205, third safety door; 206, third safety lock; 207, air outlet slot holes; 3, protective cover body; 301, second fixed hanging ear; 302, third rain-proof louver; 4, industrial air dehumidifier; 5, charging core component; 6, heat conduction component; 61, S-shaped heat conduction pipe; 62, heat conduction plate A; 621, connecting plate; 622, connecting rod; 623, third fixed hanging ear; 624, S-shaped groove A; 63, heat conduction plate B; 631, fourth fixed hanging ear; 632, S-shaped groove B; 7, partition board; 8, first connecting pipe; 9, pump body; 10, coolant tank; 1001, liquid outlet pipe; 1002, liquid inlet pipe; 1003, semiconductor refrigerator; 11, pipe joint; 12, sealing ring; 13, second connecting pipe. Detailed implementation manners
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figures 1 to 6 , the liquid cooling mechanism for an ultra-high voltage charging pile of the present utility model mainly includes an ultra-high voltage charging pile housing 2: an air induction box 1 is installed at the center position of the top end of the ultra-high voltage charging pile housing 2, an air induction fan 105 is installed below the interior of the air induction box 1, protective housing bodies 3 and industrial air dehumidifiers 4 are installed above the outer walls on both sides of the ultra-high voltage charging pile housing 2, the industrial air dehumidifier 4 is located inside the protective housing body 3, and the air outlet end on one side outer wall of the industrial air dehumidifier 4 penetrates the outer wall of the ultra-high voltage charging pile housing 2 and extends into the interior of the ultra-high voltage charging pile housing 2. A partition 7 is installed below the interior of the ultra-high voltage charging pile housing 2, a heat conduction assembly 6 is arranged below the partition 7, a heat conduction plate A 62, a heat conduction plate B 63 and an S-shaped heat conduction pipe 61 are arranged on the heat conduction assembly 6, a charging core assembly 5 is arranged on the rear end face of the heat conduction plate B 63, a pump body 9 and a coolant tank 10 are respectively arranged on both sides below the partition 7, and both the pump body 9 and the coolant tank 10 are installed at the bottom end inside the ultra-high voltage charging pile housing 2. A semiconductor refrigerator 1003 is arranged on one side outer wall of the coolant tank 10;
[0029] At the four corners of the front end face of the heat conduction plate A62, it is connected to the connecting plate 621 through the connecting rods 622. The connecting plate 621 is fixedly connected to the front end wall inside the ultra-high voltage charging pile housing 2 through fastening bolts. Since the connecting plate 621 is fixedly connected to the front end wall inside the ultra-high voltage charging pile housing 2 through fastening bolts, maintenance personnel can perform disassembly and assembly maintenance operations on the heat conduction component 6. An S-shaped groove A624 is provided on the rear end face of the heat conduction plate A62, and an S-shaped groove B632 is provided on the front end face of the heat conduction plate B63. The S-shaped heat conduction pipe 61 is installed between the S-shaped groove A624 and the S-shaped groove B632. Third fixed hanging ears 623 are installed on both outer walls of the heat conduction plate A62, and fourth fixed hanging ears 631 are provided on both outer walls of the heat conduction plate B63. The third fixed hanging ears 623 and the fourth fixed hanging ears 631 are fixedly connected through fastening bolts. Since the third fixed hanging ears 623 and the fourth fixed hanging ears 631 are fixedly connected through fastening bolts, maintenance personnel can perform disassembly, replacement or maintenance on the S-shaped heat conduction pipe 61. The liquid inlet pipe 1002 on one outer wall of the pump body 9 is connected to the liquid outlet pipe 1001 through a pipe joint 11, and the liquid outlet pipe 1001 is arranged below the other outer wall of the coolant tank 10. The liquid outlet end on the top of the pump body 9 is connected to the first connecting pipe 8 through a pipe joint 11. The other end of the first connecting pipe 8 penetrates the surface of the partition plate 7 and is connected to the liquid inlet pipe 1002 at one end of the S-shaped heat conduction pipe 61 through a pipe joint 11. And a sealing ring 12 is provided at the connection between the first connecting pipe 8 and the partition plate 7. Since a sealing ring 12 is provided at the connection between the first connecting pipe 8 and the partition plate 7, it can play a sealing role at the connection between the first connecting pipe 8 and the partition plate 7. A liquid inlet pipe 1002 is provided on one side of the top of the coolant tank 10. The other end of the liquid inlet pipe 1002 is connected to the second connecting pipe 13 through a pipe joint 11. The other end of the second connecting pipe 13 penetrates the surface of the partition plate 7 and is connected to the liquid outlet end at the other end of the S-shaped heat conduction pipe 61 through a pipe joint 11. And a sealing ring 12 is provided at the connection between the second connecting pipe 13 and the partition plate 7. Since a sealing ring 12 is provided at the connection between the second connecting pipe 13 and the partition plate 7, it can play a sealing role at the connection between the second connecting pipe 13 and the partition plate 7. Second fixed hanging ears 301 are installed on both the top and the bottom on one side of the protective cover body 3. The second fixed hanging ears 301 are fixedly connected to the ultra-high voltage charging pile housing 2 through fastening bolts. A third rainproof louver 302 is provided on one outer wall of the protective cover body 3. The setting of the third rainproof louver 302 can not only play a role in ventilating the inside of the protective cover body 3, but also play a role in preventing rain from entering the inside of the protective cover body 3. First fixed hanging ears 104 are installed on both lower sides of the outer walls of the air induction box 1. The first fixed hanging ears 104 are fixedly connected to the ultra-high voltage charging pile housing 2 through fastening bolts. First rainproof louvers 103 are provided on both upper sides of the outer walls of the air induction box 1. The setting of the first rainproof louvers 103 can not only play a role in ventilating the inside of the air induction box 1,It can also play a role in preventing rain inside the air induction box 1. A first safety door 101 is provided on the front end wall of the air induction box 1, and a safety lock is provided on the first safety door 101. A ventilation slot hole 106 is opened at the center position of the bottom end of the air induction box 1. An air outlet slot hole 207 is provided below the ventilation slot hole 106, and the air outlet slot hole 207 is opened at the center position of the top end of the ultra-high voltage charging pile housing 2. Second rainproof louvers 201 are provided on the lower sides of the outer walls on both sides of the ultra-high voltage charging pile housing 2. The setting of the second rainproof louvers 201 can not only play a role in ventilating the lower part inside the ultra-high voltage charging pile housing 2, but also play a role in preventing rain in the lower part inside the ultra-high voltage charging pile housing 2. L-shaped fixing plates 202 are installed on both sides of the bottom end of the ultra-high voltage charging pile housing 2. A second safety door 203 and a third safety door 205 are respectively provided above and below the rear end wall of the ultra-high voltage charging pile housing 2, and second safety locks 204 and third safety locks 206 are provided on the second safety door 203 and the third safety door 205.,
[0030] During use, the industrial air dehumidifier 4 can suck in external air and convey it into the ultra-high voltage charging pile housing 2. The industrial air dehumidifier 4 can dehumidify and dry the moisture in the external air. The induced draft fan 105 sucks in the air inside the ultra-high voltage charging pile housing 2 and discharges it to the outside. During the above air flow process, it can not only air-cool and dissipate heat from the charging core component 5, but also keep the air inside the ultra-high voltage charging pile housing 2 dry. When the pump body 9 is started and the coolant circulates in the first connecting pipe 8, the S-shaped heat conduction pipe 61, the second connecting pipe 13 and the coolant tank 10, it can liquid-cool and cool down the charging core component 5 on the heat conduction plate B63. At this time, the air inside the ultra-high voltage charging pile housing 2 is in a dry state, effectively avoiding the situation that the moisture in the air condenses due to too large a temperature difference during the cooling process, and the condensed water falls into the charging core component 5, resulting in damage to the charging core component 5. The semiconductor refrigerator 1003 can cool down the coolant in the coolant tank 10, thus avoiding the situation that the high temperature of the coolant affects the liquid-cooling and cooling effect of the charging core component 5 of the present invention.,
[0031] It should be noted that the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.,
[0032] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A liquid cooling mechanism for an ultra-high voltage charging pile, characterized in that: The invention comprises an ultra-high voltage charging pile housing (2): an induced draft box (1) is installed at the top center position of the ultra-high voltage charging pile housing (2), an induced draft fan (105) is installed at the lower part of the induced draft box (1), a protective cover body (3) and an industrial air dehumidifier (4) are installed above the outer walls on both sides of the ultra-high voltage charging pile housing (2), the industrial air dehumidifier (4) is located inside the protective cover body (3), and an air outlet on the outer wall of one side of the industrial air dehumidifier (4) penetrates the outer wall of the ultra-high voltage charging pile housing (2) and extends to the inside of the ultra-high voltage charging pile housing (2); A partition (7) is installed at the lower part of the ultra-high voltage charging pile housing (2), a heat conduction component (6) is arranged below the partition (7), a heat conduction plate A (62), a heat conduction plate B (63) and an S-shaped heat conduction pipe (61) are arranged on the heat conduction component (6), a charging core component (5) is arranged on the rear end surface of the heat conduction plate B (63), a pump body (9) and a coolant tank (10) are arranged on both sides below the partition (7), and the pump body (9) and the coolant tank (10) are both installed at the bottom end of the ultra-high voltage charging pile housing (2), and a semiconductor refrigerator (1003) is arranged on one side outer wall of the coolant tank (10).
2. The liquid cooling mechanism for the ultra-high voltage charging pile according to claim 1, characterized in that: The four corners of the front end face of the heat conducting plate A (62) are connected to the connecting plate (621) via connecting rods (622); the connecting plate (621) is fixedly connected to the front end wall inside the ultra-high voltage charging pile housing (2) via fastening bolts; an S-shaped groove A (624) is provided on the rear end face of the heat conducting plate A (62); and an S-shaped groove B (632) is provided on the front end face of the heat conducting plate B (63).
3. The liquid cooling mechanism for the ultra-high voltage charging pile according to claim 1, characterized in that: The S-shaped heat conducting pipe (61) is installed between the S-shaped groove A (624) and the S-shaped groove B (632); third fixing ears (623) are installed on both side outer walls of the heat conducting plate A (62); fourth fixing ears (631) are provided on both side outer walls of the heat conducting plate B (63); the third fixing ears (623) and the fourth fixing ears (631) are fixedly connected by fastening bolts.
4. The liquid cooling mechanism for the ultra-high voltage charging pile according to claim 1, characterized in that: The liquid inlet pipe (1002) on the outer wall of one side of the pump body (9) is connected to the liquid outlet pipe (1001) through a pipe joint (11), and the liquid outlet pipe (1001) is arranged below the outer wall of the other side of the coolant tank (10), the liquid outlet end on the top of the pump body (9) is connected to the first connecting pipe (8) through a pipe joint (11), the other end of the first connecting pipe (8) passes through the surface of the partition (7) and is connected to the liquid inlet pipe (1002) on one end of the S-shaped heat conduction pipe (61) through the pipe joint (11), and a sealing ring (12) is arranged at the connection between the first connecting pipe (8) and the partition (7).
5. The liquid cooling mechanism for the ultra-high voltage charging pile according to claim 1, characterized in that: A liquid inlet pipe (1002) is provided on one side of the top end of the coolant tank (10); the other end of the liquid inlet pipe (1002) is connected to a second connecting pipe (13) via a pipe joint (11); the other end of the second connecting pipe (13) passes through the surface of the partition (7) and is connected to a liquid outlet on the other end of the S-shaped heat-conducting pipe (61) via a pipe joint (11); and a sealing ring (12) is provided at the connection between the second connecting pipe (13) and the partition (7).
6. The liquid cooling mechanism for the ultra-high voltage charging pile according to claim 1, characterized in that: A second fixing lug (301) is installed on one side of the top and bottom ends of the protective cover body (3), and the second fixing lug (301) is fixedly connected to the ultra-high voltage charging pile housing (2) via a fastening bolt, and a third rainproof shutter (302) is arranged on an outer wall of one side of the protective cover body (3).
7. The liquid cooling mechanism for the ultra-high voltage charging pile according to claim 1, characterized in that: A first fixing lug (104) is installed below the outer walls on both sides of the draft box (1), and the first fixing lug (104) is fixedly connected to the ultra-high voltage charging pile housing (2) by fastening bolts. A first rainproof shutter (103) is arranged above the outer walls on both sides of the draft box (1). A first safety door (101) is arranged on the front end wall of the draft box (1), and a safety lock is arranged on the first safety door (101). A ventilation slot (106) is opened at the center position of the bottom end of the draft box (1), and an air outlet slot (207) is arranged below the ventilation slot (106), and the air outlet slot (207) is opened at the center position of the top end of the ultra-high voltage charging pile housing (2).
8. The liquid cooling mechanism for an ultra-high voltage charging pile according to claim 1, characterized in that: Second rainproof shutters (201) are provided below the outer walls on both sides of the ultra-high voltage charging pile housing (2), L-shaped fixing plates (202) are installed on both sides of the bottom end of the ultra-high voltage charging pile housing (2), a second safety door (203) and a third safety door (205) are provided above and below the rear end wall of the ultra-high voltage charging pile housing (2), respectively, and a second safety lock (204) and a third safety lock (206) are provided on the second safety door (203) and the third safety door (205).
Citation Information
Patent Citations
A liquid cooling heat dissipation structure for charging pile
CN220947615U