Automatic dust discharging device of dust remover
By designing an automatic ash removal device, using a lower ash removal plate, a rectangular scraper frame and a gas transmission mechanism, the problem of dust removal in the prior art is solved, and efficient dust removal and cleaning is achieved.
Patent Information
- Application Number
- CN202421872004.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing dust collector dust removal device cannot quickly realize dust removal, and dust is easily adhered to the inner wall of the dust removal valve, affecting the efficiency of dust removal.
An automatic dust removal device is designed, including a removable dust removal shell, a downward dust removal plate, a rectangular scraper frame and a gas conveying mechanism. The driving mechanism drives the lower dust removal plate to open the discharge port, and the rectangular scraping frame scrapes away the adherent dust, and blows out the dust through the gas transmission mechanism.
It realizes rapid cleaning of dust adhered to the inside of the discharge shell and efficient dust removal, with a simple structure and high dust removal efficiency.
Smart Images

Figure CN222922194U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dust collectors, and in particular relates to an automatic dust unloading device for a dust collector. Background Art
[0002] The dust unloading device of the dust collector discharges dust through an ash hopper and an ash discharge valve. Under the action of gravity, the dust falls downward by itself relying on its mass to complete the ash unloading process. For manual ash unloading valves and pneumatic ash unloading valves, the dust is unloaded to complete the ash unloading process, which is completed by the dust's own weight falling. In addition, the dust may adhere to the inner wall of the ash unloading valve for various reasons, and the dust on the inner wall of the ash unloading valve cannot be cleaned. When a lot of dust accumulates on the inner wall of the ash unloading valve, it will affect the ash unloading efficiency. Therefore, the existing ash unloading device cannot quickly realize ash unloading. For this reason, we propose an automatic ash unloading device for a dust collector. Utility Model Content
[0003] The utility model provides an automatic dust unloading device for a dust collector to solve the technical problems raised in the above background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] An automatic dust discharge device for a dust collector, the key point is that it includes a discharge shell detachably connected to the bottom of the dust hopper, a rectangular frame whose outer wall is fixedly installed inside the discharge shell and whose inner wall is fixedly fitted with the discharge shell, a connecting plate for dividing the rectangular frame into two left and right discharge ports is arranged in the middle of the rectangular frame, the front and rear ends of the connecting plate are respectively fixedly connected to the front and rear inner walls of the rectangular frame, the left and right sides of the bottom end of the connecting plate are respectively rotatably connected with a downward-flipping dust discharge plate for opening or closing the discharge port, and the two downward-flipping dust discharge plates are symmetrically arranged on the left and right, and a A driving mechanism is transmission-connected to the first transmission component, and the first transmission component is transmission-connected to the two lower dust unloading plates respectively. A rectangular scraper frame is vertically movably connected inside the discharge shell and above the rectangular frame, and the outer wall of the rectangular scraper frame abuts against the inner wall of the discharge shell. The driving mechanism is transmission-connected to the rectangular scraper frame through a second transmission component. An annular cavity is formed inside the rectangular scraper frame, and a plurality of nozzles connected to the annular cavity are fixedly installed at intervals at the bottom end of the rectangular scraper frame. A gas delivery mechanism for delivering clean gas to the annular cavity is provided on the discharge shell.
[0006] Furthermore, the driving mechanism includes a driving motor fixedly mounted on a fixed plate, the front and rear ends of the fixed plate are fixedly connected to the middle of the bottom end of the unloading shell, the output shaft of the driving motor is coaxially fixedly connected with a transmission screw, the upper end of the transmission screw is rotatably connected to the connecting plate, and the transmission screw is transmission-connected to the lower flip-up ash unloading plate through a first transmission assembly.
[0007] Furthermore, the first transmission assembly includes a moving block threadedly connected to the outside of the transmission screw, and the left and right sides of the moving block are rotatably connected to connecting rods respectively, and the outer ends of the connecting rods are rotatably connected to the bottom end of the lower flip dust unloading plate on the same side.
[0008] Furthermore, the second transmission assembly includes a reciprocating screw coaxially fixedly connected to the upper end of the transmission screw, a slider is assembled on the outer side of the reciprocating screw, the front and rear ends of the slider are respectively fixedly connected to the front and rear inner walls of the rectangular scraper frame through support rods, the upper end of the reciprocating screw is rotatably connected to the second fixed plate, and the front and rear ends of the second fixed plate are respectively fixedly connected to the front and rear inner walls of the unloading shell.
[0009] Furthermore, the gas delivery mechanism includes a gas delivery hose movably plugged into the inside of the unloading shell, one end of the gas delivery hose is fixedly plugged into the annular cavity inside the rectangular scraper frame, the other end of the gas delivery hose extends to the outside and is connected to the output end of the vacuum pump, and the suction end of the vacuum pump is connected to the clean air chamber of the dust collector through the hose.
[0010] Furthermore, the front and rear ends of the connecting plate are respectively fixedly connected with ear plates, and two rotating shafts symmetrically arranged on the left and right are fixedly connected between the two ear plates, and the end of the lower flip dust unloading plate is rotatably connected to the rotating shaft.
[0011] The utility model adopts the above-mentioned structure, and the technical progress achieved by it compared with the prior art is that: when the utility model needs to unload the dust, the driving mechanism is started, and the driving mechanism drives the two downward-flipping dust unloading plates to rotate downward through the first transmission component, and the unloading port is quickly opened, and the accumulated dust will be unloaded by its own weight through the unloading port. At the same time, the rectangular scraper frame is driven to reciprocate up and down by the second transmission component to scrape off the dust adhered to the inner wall of the unloading shell, and at the same time, the air supply mechanism is opened to transport clean gas into the annular cavity and spray it through the nozzle, so that the scraped dust can be blown downward and quickly blown out from the unloading port. The utility model can clean the dust adhered to the inner side of the unloading shell and quickly realize the dust unloading work, and the structure is simple and the unloading efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0013] In the attached picture:
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 A cross-sectional view of the discharge housing of the present utility model;
[0016] Figure 3 A schematic structural view of the internal structure of the discharge housing of the present utility model.
[0017] Labeled components: 1, ash hopper; 2, discharge housing; 3, flange interface; 4, rectangular frame; 5, connecting plate; 6, discharge port; 7, downward tilting ash discharge plate; 8, rectangular scraping frame; 9, annular cavity; 10, spray head; 11, first fixing plate; 12, driving motor; 13, transmission lead screw; 14, moving block; 15, connecting rod; 16, ear plate; 17, rotating shaft; 18, reciprocating lead screw; 19, slider; 20, support rod; 21, second fixing plate; 22, gas transmission hose; 23, air extraction pump; 24, hose; 25, dust collector; 26, inclined surface. Specific embodiments
[0018] The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present utility model, and are not intended to limit the present utility model.
[0019] The present utility model discloses an automatic ash discharging device for a dust collector, as Figures 1 - 3As shown, it includes a discharge shell 2 detachably connected to the bottom of the ash hopper 1. Specifically, the top of the discharge shell 2 and the bottom of the ash hopper 1 are both provided with a flange interface 3, and the two flange interfaces 3 are bolted. A rectangular frame 4 is fixedly installed inside the discharge shell 2. The outer wall of the rectangular frame 4 is fitted and fixed to the inner wall of the discharge shell 2. A connecting plate 5 is provided in the middle of the rectangular frame 4. The connecting plate 5 is used to divide the rectangular frame 4 into two left and right discharge ports 6. The front and rear ends of the connecting plate 5 are respectively fixedly connected to the front and rear inner walls of the rectangular frame 4. The left and right sides of the bottom end of the connecting plate 5 are respectively rotatably connected with lower flip ash unloading plates 7, which are used to open or close the discharge port 6. The two lower flip ash unloading plates 7 are symmetrically arranged on the left and right. A driving mechanism is provided in the discharge shell 2, and the driving mechanism is transmission-connected to the first transmission assembly. The first transmission assembly is transmission-connected to the two lower flip ash unloading plates 7 respectively. Start the driving mechanism, and drive the two downward-flipping dust unloading plates 7 to rotate downward through the first transmission component, so as to quickly open the discharge port 6; a rectangular scraper frame 8 is arranged inside the discharge shell 2 and above the rectangular frame 4, and the rectangular scraper frame 8 can reciprocate in the vertical direction, and the outer wall of the rectangular scraper frame 8 abuts against the inner wall of the discharge shell 2, and the driving mechanism is connected to the rectangular scraper frame 8 through the second transmission component. When the discharge port 6 is opened, the driving mechanism drives the rectangular scraper frame 8 to reciprocate up and down through the second transmission component, so that the dust on the inner wall of the discharge shell 2 can be scraped and cleaned, and an annular cavity 9 is formed inside the rectangular scraper frame 8, and a plurality of nozzles 10 are fixedly installed at intervals at the bottom end of the rectangular scraper frame 8, and the nozzles 10 are connected to the annular cavity 9, and a gas transmission mechanism is arranged on the discharge shell 2, and the gas transmission mechanism is used to transport clean gas into the annular cavity 9. The working principle and advantages of the utility model are as follows: when it is necessary to unload the dust, by starting the driving mechanism, the driving mechanism drives the two downward-flipping unloading plates 7 to rotate downward through the first transmission component, and quickly opens the unloading port 6, and the accumulated dust will be unloaded through the unloading port 6 by its own weight. At the same time, the rectangular scraper frame 8 is driven to move up and down reciprocatingly through the second transmission component to scrape off the dust adhering to the inner wall of the unloading shell 2, and at the same time, the air supply mechanism is opened to transport clean gas into the annular cavity 9 and spray it out through the nozzle 10, so that the scraped dust can be blown downward and quickly blown out from the unloading port 6. The utility model can clean the dust adhering to the inner side of the unloading shell 2 and quickly realize the dust unloading work, with a simple structure and high unloading efficiency.
[0020] As a preferred embodiment of the present utility model, the driving mechanism includes a driving motor 12 fixedly installed on the first fixing plate 11. The front and rear ends of the first fixing plate 11 are fixedly connected to the middle of the bottom end of the discharging housing 2. The output shaft of the driving motor 12 is coaxially and fixedly connected with a transmission lead screw 13. The upper end of the transmission lead screw 13 is rotatably connected in the connecting plate 5. The transmission lead screw 13 is drivingly connected to the downwardly turning ash discharging plate 7 through a first transmission assembly. The first transmission assembly includes a moving block 14 threadedly connected to the outside of the transmission lead screw 13. Connecting rods 15 are respectively rotatably connected to the left and right sides of the moving block 14. The outer ends of the connecting rods 15 are rotatably connected to the bottom end of the downwardly turning ash discharging plate 7 on the same side. Specifically, ear plates 16 are respectively fixedly connected to the front and rear ends of the connecting plate 5. Two symmetrically arranged left and right rotating shafts 17 are fixedly connected between the two ear plates 16. The end of the downwardly turning ash discharging plate 7 is rotatably connected to the rotating shaft 17. In this embodiment, by starting the driving motor 12, the transmission lead screw 13 is driven to rotate, driving the moving block 14 to move downward in the vertical direction, and driving the downwardly turning ash discharging plate 7 to rotate downward through the connecting rod 15, thereby opening the discharging port 6.
[0021] As a preferred embodiment of the present utility model, the second transmission assembly includes a reciprocating lead screw 18 coaxially and fixedly connected to the upper end of the transmission lead screw 13. A slider 19 is assembled on the outside of the reciprocating lead screw 18. The front and rear ends of the slider 19 are respectively fixedly connected to the front and rear inner side walls of the rectangular scraping frame 8 through support rods 20. The upper end of the reciprocating lead screw 18 is rotatably connected to the second fixing plate 21. The front and rear ends of the second fixing plate 21 are respectively fixedly connected to the front and rear inner side walls of the discharging housing 2. In this embodiment, the driving motor drives the transmission lead screw 13 to rotate, thereby driving the reciprocating lead screw 18 to rotate. The reciprocating lead screw 18 drives the slider 19 to reciprocate up and down in the vertical direction, thereby driving the rectangular scraping frame 8 to move downward reciprocally. The rectangular scraping frame 8 scrapes and cleans the dust on the inner side wall of the discharging housing 2.
[0022] As a preferred embodiment of the present utility model, the air conveying mechanism includes an air conveying hose 22 movably inserted into the discharging housing 2. The air conveying hose 22 slidably passes through the side wall of the discharging housing 2. One end of the air conveying hose 22 is fixedly inserted into the annular cavity 9 inside the rectangular scraping frame 8. The other end of the air conveying hose 22 extends to the outside and is connected to the output end of an air extraction pump 23. The suction end of the air extraction pump 23 is connected to the clean gas chamber of a dust collector 25 through a hose 24. In this embodiment, by starting the air extraction pump 23, the clean gas in the clean gas chamber of the dust collector 25 is sucked and conveyed into the annular cavity 9, and sprayed out through the nozzle 10. When the rectangular scraping frame 8 scrapes the dust on the inner side wall of the discharging housing 2, the clean gas sprayed out by the nozzle 10 is used to accelerate the blowing of the dust into the discharging port 6, so that the dust can be quickly discharged, and the ash discharging efficiency is high. Specifically, the inner side wall of the rectangular frame 4 is an inclined surface 26, which facilitates the scraped dust to fall to the discharging port 6.
[0023] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. An automatic dust removal device for a dust collector, characterized in that: The invention comprises a discharge shell body which is detachably connected to the bottom of the ash collecting hopper, a rectangular frame whose outer wall is fixedly installed inside the discharge shell body and whose inner wall is fixedly fitted with the discharge shell body, a connecting plate for dividing the rectangular frame into two left and right discharge ports is arranged in the middle of the rectangular frame, the front and rear ends of the connecting plate are respectively fixedly connected to the front and rear inner walls of the rectangular frame, the left and right sides of the bottom end of the connecting plate are respectively rotatably connected with a lower flip ash unloading plate for opening or closing the discharge port, and the two lower flip ash unloading plates are symmetrically arranged on the left and right, and a transmission connection with the first transmission assembly is arranged in the discharge shell body. The driving mechanism is connected, the first transmission component is respectively connected to the two lower dust unloading plates, a rectangular scraper frame is vertically movably connected inside the discharge shell and above the rectangular frame, the outer wall of the rectangular scraper frame abuts the inner wall of the discharge shell, the driving mechanism is connected to the rectangular scraper frame through the second transmission component, an annular cavity is formed inside the rectangular scraper frame, and a plurality of nozzles connected to the annular cavity are fixedly installed at intervals at the bottom end of the rectangular scraper frame, and a gas supply mechanism for conveying clean gas to the annular cavity is provided on the discharge shell.
2. The automatic dust removal device for a dust collector according to claim 1, characterized in that: The driving mechanism includes a driving motor fixedly mounted on a fixed plate one, the front and rear ends of the fixed plate one are fixedly connected to the middle of the bottom end of the unloading shell, the output shaft of the driving motor is coaxially fixedly connected with a transmission screw, the upper end of the transmission screw is rotatably connected to the connecting plate, and the transmission screw is transmission-connected to the lower flip-up unloading plate through a first transmission assembly.
3. The automatic dust removal device of a dust collector according to claim 2, characterized in that: The first transmission assembly includes a moving block threadedly connected to the outside of the transmission screw, and the left and right sides of the moving block are rotatably connected with connecting rods respectively, and the outer ends of the connecting rods are rotatably connected to the bottom end of the lower flip dust unloading plate on the same side.
4. The automatic dust removal device for a dust collector according to claim 3, characterized in that: The second transmission assembly includes a reciprocating screw coaxially fixedly connected to the upper end of the transmission screw, a slider is assembled on the outer side of the reciprocating screw, the front and rear ends of the slider are respectively fixedly connected to the front and rear inner walls of the rectangular scraper frame through support rods, the upper end of the reciprocating screw is rotatably connected to the second fixed plate, and the front and rear ends of the second fixed plate are respectively fixedly connected to the front and rear inner walls of the unloading shell.
5. The automatic dust removal device for a dust collector according to claim 4, characterized in that: The gas delivery mechanism includes a gas delivery hose movably plugged into the inside of the unloading shell, one end of the gas delivery hose is fixedly plugged into the annular cavity inside the rectangular scraper frame, the other end of the gas delivery hose extends to the outside and is connected to the output end of the vacuum pump, and the suction end of the vacuum pump is connected to the clean air chamber of the dust collector through the hose.
6. The automatic dust removal device for a dust collector according to claim 5, characterized in that: The front and rear ends of the connecting plate are respectively fixedly connected with ear plates, and two rotating shafts symmetrically arranged on the left and right are fixedly connected between the two ear plates, and the end of the lower ash unloading plate is rotatably connected to the rotating shaft.