Bucket elevator chain wheel with detachable and replaceable chain teeth
By designing a bucket lifter sprocket that can be removed and replaced with chain teeth, the problem of traditional sprockets needing to be replaced in the entire set is solved, the maintenance process is simplified, the cost is reduced and the service life of the sprocket is improved.
Patent Information
- Application Number
- CN202421648631.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-12
AI Technical Summary
Due to the tight assembly of traditional bucket lifting machines, the sprocket teeth need to be worn and replaced, which increases maintenance costs and wastes resources.
A bucket lifter sprocket that can be detached and replaced with chain teeth is designed, including an inner ring device and an outer ring device. The outer ring device can be independently removed and replaced, simplifying the replacement process of the sprocket sprocket.
Reduces the difficulty and time required for replacement, saves maintenance costs, improves the repair value and service life of the sprocket, and avoids waste of resources.
Smart Images
Figure CN222922281U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bucket elevator sprockets, and in particular to a bucket elevator sprocket with detachable and replaceable sprocket teeth. Background Art
[0002] Bucket elevator, as a common vertical conveying equipment, is widely used in cement, mining, chemical and grain industries. It drives the bucket through a continuous chain to lift the material from a low place to a high place, thus realizing the vertical conveying of the material. As one of the key components of the bucket elevator, the sprocket is responsible for driving the movement of the chain and the bucket.
[0003] During the use of chain-plate bucket elevators, the head and tail sprockets are in direct contact with the scraper chain links, and are subject to greater friction and impact. Due to the harsh working environment, the sprocket teeth are subject to greater wear, which has become one of the key points of bucket elevator maintenance. However, traditional sprockets and shafts are often tightly assembled, and the sprocket teeth are integrally formed with the wheel body. Once the sprocket teeth are worn, the entire set of sprockets often needs to be replaced, increasing maintenance costs. At the same time, the replaced sprockets are often directly discarded due to their lack of repair value, resulting in a waste of resources, so this needs to be improved. Utility Model Content
[0004] In order to solve the problem that the entire set of sprockets needs to be replaced due to wear of the sprocket teeth, the present application provides a bucket elevator sprocket with detachable and replaceable sprocket teeth.
[0005] The present application provides a bucket elevator sprocket with detachable and replaceable sprocket teeth, which adopts the following technical solution:
[0006] A bucket elevator sprocket with detachable and replaceable chain teeth, comprising an inner ring device and an outer ring device, wherein the outer ring device is arranged outside the inner ring device, the outer ring device comprises an outer gear ring sleeve, a plurality of sprocket sprockets and a plurality of side baffles, the plurality of sprocket sprockets are connected to the outer ring of the outer gear ring sleeve, the plurality of sprocket sprockets are arranged in sequence along the circumferential direction of the outer gear ring sleeve, the plurality of side baffles are connected to the inner ring of the outer gear ring sleeve, the plurality of side baffles are arranged at intervals along the circumferential direction of the outer gear ring sleeve, and the plurality of side baffles are detachably connected to the inner ring device.
[0007] Since the traditional sprocket and the shaft are often tightly assembled, and the sprocket teeth and the wheel body are integrally formed, once the sprocket teeth are worn, the entire sprocket often needs to be replaced, increasing the maintenance cost. At the same time, the replaced sprocket is often directly discarded due to the lack of repair value, resulting in a waste of resources. By adopting the above technical solution, it includes an inner ring device and an outer ring device. The outer ring device includes an outer tooth ring, a plurality of sprocket teeth, and a plurality of side baffles. When the sprocket teeth are worn, stop the operation of the bucket elevator, disassemble the side baffles and the inner ring device. After the disassembly is completed, the outer ring device (including the outer tooth ring and the sprocket teeth) can be disassembled from the inner ring device as a whole, check the outer ring device, and determine that the entire outer ring device needs to be replaced. Install the new or repaired outer ring device on the inner ring device and install and fasten it through the side baffles. Through the setting of the inner ring device and the outer ring device, the replacement process of the sprocket teeth is simplified, which is easy for the operator to master, reduces the replacement difficulty and the required time, and at the same time saves the maintenance cost. When the sprocket teeth are worn, only the outer ring device part needs to be replaced, rather than the entire sprocket, thus improving the repair value and service life of the sprocket.
[0008] Optionally, the inner ring device includes an inner tooth ring and a plurality of inner ring retaining teeth. A plurality of the inner ring retaining teeth are all connected to the outer ring of the inner tooth ring. The plurality of inner ring retaining teeth are arranged at intervals along the circumferential direction of the inner tooth ring. The plurality of side baffles correspond to the plurality of inner ring retaining teeth one by one, and the side baffles are detachably connected to the corresponding inner ring retaining teeth.
[0009] By adopting the above technical solution, the inner ring device includes an inner tooth ring and a plurality of inner ring retaining teeth. Through the setting of the inner tooth ring and the plurality of inner ring retaining teeth, it can play a role in driving and transmission. When the sprocket rotates, the inner tooth ring rotates, and the inner ring retaining teeth interact with the side baffles to push the outer ring device (including the outer tooth ring and the sprocket teeth) to rotate together, thereby driving the movement of the bucket elevator chain. At the same time, the inner ring retaining teeth and the side baffles adopt a detachable connection method, which is convenient for replacement and improves the maintenance efficiency.
[0010] Optionally, the distance between adjacent side baffles is greater than the width of a single inner ring retaining tooth.
[0011] By adopting the above technical solution, the distance between adjacent side baffles is greater than the width of a single inner ring retaining tooth. Through the design of the side baffle distance, each side baffle can be independently installed on the inner ring retaining tooth without interference with each other, ensuring the stable operation of the sprocket.
[0012] Optionally, a sprocket shaft for connection is provided on the inner tooth ring, and the sprocket shaft is connected to the inner ring of the inner tooth ring.
[0013] By adopting the above technical solution, the sprocket shaft is installed on the inner gear ring sleeve; through the setting of the sprocket shaft, the sprocket shaft is installed on the inner ring of the inner gear ring sleeve, the structure is compact, and the sprocket shaft can fix and support the entire sprocket, ensuring that the sprocket can rotate stably and jointly withstand various forces and torques in the transmission process.
[0014] Optionally, a fixing pin is provided between any of the side baffles and the corresponding inner ring baffle teeth for fixing.
[0015] By adopting the above technical solution, the fixing pin is installed on the side baffle plate and the corresponding inner ring gear; through the setting of the fixing pin, the fixing pin ensures a firm connection between the side baffle plate and the corresponding inner ring gear, and can accurately fix the side baffle plate on the specific inner ring gear, reducing the possibility of loosening or dislocation during operation, while being easy to install and disassemble, and convenient to operate.
[0016] Optionally, the side baffle plate and the inner ring baffle teeth are both provided with through holes for the fixing pins to pass through.
[0017] By adopting the above technical solution, through holes are opened on the side baffle plate and the inner ring gear. Through the setting of the through holes, the positioning and calibration between the side baffle plate and the inner ring gear can be achieved, the overall accuracy of the mechanical parts can be improved, and the side baffle plate is firmly connected to the inner ring gear, ensuring a close fit and stable connection between the side baffle plate and the inner ring gear to prevent loosening or dislocation during operation.
[0018] Optionally, any of the side baffles is provided with an outer ring baffle for abutting against the inner ring baffle teeth, and the outer ring baffle is vertically arranged on the side baffle.
[0019] By adopting the above technical solution, the outer ring baffle is installed and fixed on the side baffle; through the setting of the outer ring baffle, it is possible to stably support and limit the movement of the inner ring gear, reduce the possibility of deviation or jumping during operation, help maintain the stability and reliability of the transmission, and improve the transmission efficiency.
[0020] Optionally, each of the inner ring stop teeth is provided with an inner ring baffle plate for abutting against the outer ring baffle plate, and the inner ring baffle plate is arranged on a side of the inner ring stop tooth close to the side baffle plate, and the inner ring baffle plate is vertically connected to the inner ring stop tooth.
[0021] By adopting the above technical solution, a fixed inner ring baffle is installed on the inner ring baffle, and the inner ring baffle and the outer ring baffle are abutted against each other; by setting the inner ring baffle, the stability of the mechanical parts can be increased, and the displacement or shaking of the inner ring baffle during rotation or force can be further reduced, thereby ensuring the precise operation and long-term reliability of the mechanical parts.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] By setting the inner ring device and the outer ring device, the replacement process of the sprocket teeth is simplified, which is easy for the operator to master, reduces the replacement difficulty and the required time, and saves the maintenance cost at the same time. When the sprocket teeth are worn, only the outer ring device part needs to be replaced, instead of the whole sprocket, thus improving the repair value and service life of the sprocket;
[0024] Through the setting of the inner tooth ring and several inner ring retaining teeth, the driving and transmission functions can be achieved. When the sprocket rotates, the inner tooth ring rotates, and the inner ring retaining teeth interact with the side baffle to drive the outer ring device (including the outer tooth ring and the sprocket teeth) to rotate together, thus driving the movement of the bucket elevator chain. At the same time, the inner ring retaining teeth and the side baffle adopt a detachable connection method, which is convenient for replacement and improves the maintenance efficiency;
[0025] Through the setting of the fixing pin, the fixing pin ensures the firm connection between the side baffle and the corresponding inner ring retaining tooth, can accurately fix the side baffle on a specific inner ring retaining tooth, reduces the possibility of loosening or dislocation during operation, and is easy to install and disassemble, facilitating operation. Brief Description of the Drawings
[0026] Figure 1 is a schematic structural diagram of a bucket elevator sprocket with detachable replaceable teeth in an embodiment of the present application.
[0027] Figure 2 is a schematic structural diagram for showing the outer ring device in an embodiment of the present application.
[0028] Figure 3 is a schematic structural diagram for showing the inner ring device in an embodiment of the present application.
[0029] Description of the reference numerals: 1. Inner ring device; 11. Inner tooth ring; 12. Inner ring retaining tooth; 2. Outer ring device; 21. Outer tooth ring; 22. Sprocket teeth; 23. Side baffle; 3. Sprocket shaft; 4. Fixing pin; 5. Outer ring baffle; 6. Through hole; 7. Inner ring baffle. Detailed Description of the Embodiment
[0030] The following is a further detailed description of the present application in conjunction with the attached Figures 1-3 drawings.
[0031] An embodiment of the present application discloses a bucket elevator sprocket with detachable replaceable teeth. Referring to Figure 1 , the bucket elevator sprocket with detachable replaceable teeth includes an inner ring device 1 and an outer ring device 2. In this embodiment, the outer ring device 2 is installed outside the inner ring device 1. The outer ring device 2 is used to drive the chain to run, and the inner ring device 1 is used to connect with the driving device. The outer ring device 2 and the inner ring device 1 are detachably installed.
[0032] Referring to Figure 1The outer ring device 2 includes an outer gear ring 21, a plurality of sprocket teeth 22 and a plurality of side baffles 23. The plurality of sprocket teeth 22 are connected and fixed on the outer ring of the outer gear ring 21. The plurality of sprocket teeth 22 are arranged in sequence along the circumferential direction of the outer gear ring 21. The sprocket teeth 22 are used to cooperate with the chain.
[0033] Reference Figure 1 The side baffles 23 are all connected and fixed to the inner ring of the outer gear ring 21 , and the side baffles 23 are arranged in sequence and spaced apart along the circumferential direction of the outer gear ring 21 .
[0034] Reference Figure 1 The inner ring device 1 includes an inner gear ring 11 and a plurality of inner ring retaining teeth 12. The diameter of the inner gear ring 11 is smaller than the diameter of the outer gear ring 21. The plurality of inner ring retaining teeth 12 are all connected to the outer ring of the inner gear ring 11. The plurality of inner ring retaining teeth 12 are arranged at intervals along the circumferential direction of the inner gear ring 11. In this embodiment, the spacing between adjacent side retaining plates 23 is greater than the width of a single inner ring retaining tooth 12.
[0035] Reference Figure 1 A sprocket shaft 3 is fixedly mounted on the inner ring of the inner gear ring 11. In this embodiment, the sprocket shaft 3 is located at the center of the inner gear ring 11. The sprocket shaft 3 can fix and support the entire sprocket, ensuring that the sprocket can rotate stably and jointly withstand various forces and moments during the transmission process.
[0036] Reference Figure 1 and Figure 2 In this embodiment, the number of side baffles 23 and inner ring teeth 12 is consistent, and each side baffle 23 corresponds to a single inner ring tooth 12. A fixing pin 4 is installed between the side baffle 23 and the corresponding inner ring tooth 12. At the same time, through holes 6 are opened on the side baffles 23 and the inner ring teeth 12, and the through holes 6 can be used for the fixing pin 4 to pass through; the fixing pin 4 ensures a firm connection between the side baffle 23 and the corresponding inner ring tooth 12, and can accurately fix the side baffle 23 on a specific inner ring tooth 12, reducing the possibility of loosening or dislocation during operation. At the same time, it is easy to install and disassemble, and convenient to operate.
[0037] Reference Figure 2 and Figure 3 An outer ring baffle 5 is welded and fixed on any side baffle 23, and the outer ring baffle 5 is vertically installed on the side baffle 23. An inner ring baffle 7 is welded and fixed on any inner ring baffle tooth 12, and the inner ring baffle 7 is vertically installed on the inner ring baffle tooth 12. In this embodiment, the inner ring baffle 7 and the corresponding outer ring baffle 5 form abutment connection; the inner ring baffle 7 and the outer ring baffle 5 abut against each other, which can increase the stability of the mechanical parts, further reduce the deviation or shaking of the inner ring baffle tooth 12 during rotation or force, ensure the precise operation and long-term reliability of the mechanical parts, and improve the transmission efficiency.
[0038] The implementation principle of a sprocket of a bucket elevator with detachable and replaceable chain teeth in an embodiment of the present application is as follows: When the chain teeth 22 of the sprocket are worn, the operation of the bucket elevator is stopped. The maintenance personnel use tools to remove the fixing pin 4, rotate the outer tooth ring sleeve 21, and the inner ring baffle 7 is separated from the outer ring baffle 5, so that the inner ring tooth stop 12 is located at the gap part of the outer tooth ring sleeve 21, and the entire outer ring device 2 is pulled out. After the replacement is completed, the new outer ring device 2 is sleeved on the inner ring device 1, and the outer ring device 2 is rotated so that the inner ring baffle 7 abuts against the outer ring baffle 5. At the same time, the two side baffles 23 serve as the axial limit of the inner ring tooth stop 12 to prevent the axial movement of the outer ring device 2, and the fixing pin 4 is reinstalled for fixation; through the setting of the inner ring device 1 and the outer ring device 2, the replacement process of the chain teeth 22 of the sprocket is simplified, which is easy for the operator to master, reduces the replacement difficulty and the required time, and at the same time saves the maintenance cost. When the chain teeth 22 of the sprocket are worn, only the outer ring device 2 needs to be replaced, rather than the entire sprocket, thus improving the repair value and service life of the sprocket.
[0039] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A bucket elevator sprocket with detachable and replaceable sprocket teeth, characterized in that: The invention comprises an inner ring device (1) and an outer ring device (2), wherein the outer ring device (2) is arranged outside the inner ring device (1), and the outer ring device (2) comprises an outer gear ring sleeve (21), a plurality of sprocket sprockets (22) and a plurality of side baffles (23), wherein the plurality of sprocket sprockets (22) are connected to the outer ring of the outer gear ring sleeve (21), the plurality of sprocket sprockets (22) are arranged in sequence along the circumferential direction of the outer gear ring sleeve (21), the plurality of side baffles (23) are connected to the inner ring of the outer gear ring sleeve (21), the plurality of side baffles (23) are arranged at intervals along the circumferential direction of the outer gear ring sleeve (21), and the plurality of side baffles (23) are detachably connected to the inner ring device (1).
2. The bucket elevator sprocket with detachable and replaceable sprocket teeth according to claim 1, characterized in that: The inner ring device (1) comprises an inner ring sleeve (11) and a plurality of inner ring retaining teeth (12); the plurality of inner ring retaining teeth (12) are all connected to the outer ring of the inner ring sleeve (11); the plurality of inner ring retaining teeth (12) are arranged at intervals along the circumferential direction of the inner ring sleeve (11); the plurality of side baffles (23) correspond to the plurality of inner ring retaining teeth (12) one by one; and the side baffles (23) are detachably connected to the corresponding inner ring retaining teeth (12).
3. The bucket elevator sprocket with detachable and replaceable sprocket teeth according to claim 2, characterized in that: The spacing between adjacent side baffles (23) is greater than the width of a single inner ring baffle tooth (12).
4. The bucket elevator sprocket with detachable and replaceable sprocket teeth according to claim 2, characterized in that: The inner gear ring sleeve (11) is provided with a sprocket shaft (3) for connection, and the sprocket shaft (3) is connected to the inner ring of the inner gear ring sleeve (11).
5. The bucket elevator sprocket with detachable and replaceable sprocket teeth according to claim 2, characterized in that: A fixing pin (4) is provided between any of the side baffles (23) and the corresponding inner ring baffle teeth (12) for fixing.
6. The bucket elevator sprocket with detachable and replaceable sprocket teeth according to claim 5, characterized in that: The side baffle plate (23) and the inner ring baffle tooth (12) are both provided with through holes (6) for the fixing pin (4) to pass through.
7. The bucket elevator sprocket with detachable and replaceable sprocket teeth according to claim 2, characterized in that: Any of the side baffles (23) is provided with an outer ring baffle (5) for abutting against the inner ring baffle teeth (12), and the outer ring baffle (5) is vertically arranged on the side baffle (23).
8. The bucket elevator sprocket with detachable and replaceable sprocket teeth according to claim 7, characterized in that: Each of the inner ring stop teeth (12) is provided with an inner ring stop plate (7) for abutting against the outer ring stop plate (5); the inner ring stop plate (7) is arranged on a side of the inner ring stop tooth (12) close to the side stop plate (23); and the inner ring stop plate (7) is vertically connected to the inner ring stop tooth (12).