Three-dimensional classification receiving device of sorting machine
By designing an adjustable sorting machine three-dimensional classification and reception device, the problem of insufficient adaptability of existing sorting machines to goods of different specifications is solved, and a more efficient cargo sorting process is achieved.
Patent Information
- Application Number
- CN202421668016.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing multi-layer sorting grid design is designed to fix the structure, and it cannot be adjusted according to the size and shape of the goods, resulting in the sorting machine's lack of adaptability to goods of different specifications, and the need for pre-sorting increases operational complexity and inefficiency.
A sorting machine three-dimensional classification and reception device is designed, using an adjustable mounting frame and a detachable guide plate and partition block to achieve flexible adjustment of the height and width of the sorting and reception layer to adapt to cargo of different sizes.
Improve the flexibility and adaptability of the sorting machine, reduce the pre-sorting steps, and improve the efficiency of the logistics sorting process.
Smart Images
Figure CN222922510U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of auxiliary artificial fruit picking, and particularly relates to a three-dimensional classification receiving device for a sorting machine. Background Art
[0002] As an indispensable part of modern supply chain management, the sorting machine, one of the core devices of logistics automation, plays a crucial role in improving the overall logistics efficiency, reducing costs, and enhancing accuracy. The sorting machine classifies goods according to destinations, types, or other criteria through automation technology, which is a key link in achieving efficient logistics processing.
[0003] With the rapid development of the logistics industry, the requirements for sorting machines are also constantly increasing. In order to achieve more refined and efficient goods sorting in a limited space of a logistics center, multi-layer sorting machines and three-dimensional sorting machines have emerged. These devices significantly improve the space utilization rate and sorting capacity by arranging multiple sorting compartments vertically.
[0004] However, there are some problems in the design of multi-layer sorting compartments in the prior art that need to be solved urgently:
[0005] 1. Limitations of the fixed structure: The existing multi-layer sorting compartments usually adopt a fixed structure design, which means that once installed, the height and width of the compartments cannot be adjusted according to the size and shape of the goods. This lack of flexibility in the design limits the adaptability of the sorting machine to different specifications of goods.
[0006] 2. The need for pre-sorting: Due to the fixed size of the sorting compartments, many logistics centers have to pre-sort the goods before sorting to ensure that they can fit the size of the sorting machine compartments. This additional step not only increases the complexity of the operation but also reduces the efficiency of the entire logistics sorting process. Summary of the Invention
[0007] The purpose of the utility model is to provide a three-dimensional classification receiving device for a sorting machine.
[0008] A three-dimensional classification receiving device for a sorting machine provided by the utility model includes a mounting frame and a plurality of sorting receiving layers arranged in sequence from bottom to top on the mounting frame. The mounting frame includes a bottom frame, support columns, and a top frame. The bottom frame and the top frame are connected by a plurality of support columns. Connection hole queues are provided on the support columns.
[0009] The sorting receiving layer includes a guide plate, a partition block, a support plate, and a receiving box. The guide plate and the support plate are detachably connected to the connection holes of the respective support columns. The receiving box is arranged on the support plate. The guide plate is inclined, and the bottom edge is higher than the support plate and the receiving box.
[0010] A plurality of mounting positions are arranged at equal intervals in sequence along the length direction of the guide plate. Some or all of the mounting positions are detachably connected with partition blocks. A sorting grid opening is formed between two adjacent partition blocks. Each sorting grid opening corresponds to a receiving box.
[0011] Preferably, the bottom frame and the top frame have the same structure, and both include two width beams and two length beams that are alternately connected in sequence to form a rectangle. The width beams and the length beams are both made of grooved and perforated square tubes.
[0012] Preferably, the support columns are divided into two groups. The two groups of support columns are respectively connected to the two width beams of the bottom frame. The sorting and receiving layer is installed between the two groups of support columns. The support columns in the same group include a first corner column, an inclination adjustment column, and a second corner column. The first corner column and the second corner column are connected to the corners of the bottom frame and the top frame; connection hole queues are provided on the inclination adjustment column. The two ends of the inclination adjustment column are detachably connected to the connection holes on the width beams of the bottom frame and the top frame respectively through connecting pieces and bolts.
[0013] Preferably, the support columns are made of grooved and perforated square tubes. A channel structure is provided on one side of the grooved and perforated square tube. The channel structures on each support column face away from the center of the mounting rack. Connection hole queues are provided on different sides of the grooved and perforated square tube. The connection hole queue includes a plurality of connection holes arranged at equal intervals in sequence along the length direction of the grooved and perforated square tube.
[0014] Preferably, both end faces of the guide plate are respectively connected to the first corner column and the inclination adjustment column in the two groups of support columns.
[0015] Preferably, a first kidney-shaped hole and two second kidney-shaped holes arranged side by side are formed on the end face of the guide plate. The first kidney-shaped hole and the second kidney-shaped holes are respectively located at both ends of the end face of the guide plate. The first kidney-shaped hole on the guide plate is detachably connected to the connection hole on the first corner column through a connecting piece and a bolt. The two second kidney-shaped holes are arranged along the thickness direction of the sorting and receiving layer and are respectively detachably connected to two adjacent connection holes on the inclination adjustment column through connecting pieces and bolts.
[0016] Preferably, the four corners of the support plate are respectively detachably connected to the two inclination adjustment columns and the two second corner columns through connecting pieces and bolts.
[0017] Preferably, a connecting beam is provided between the middles of the two length beams.
[0018] Preferably, a limiting rib is provided on the side of the top surface of the support plate away from the guide plate.
[0019] Preferably, the installation position of the guiding plate is provided with an installation hole group. The partition block is connected to the installation hole group through bolts and nuts. The partition block has a triangular pyramid structure, and in the direction from top to bottom, the width of the partition block gradually increases.
[0020] Preferably, feet for adjusting the height are fixed at the four corners of the bottom of the mounting rack.
[0021] The beneficial effects of the present utility model are as follows:
[0022] 1. The present utility model uses grooved and perforated square tubes to build the mounting rack of the sorting and receiving layer. The height of each sorting and receiving layer can be adjusted arbitrarily, and the inclination angle of the guiding plate can also be freely adjusted, thereby greatly improving the flexibility of the three-dimensional compartments.
[0023] 2. In the present invention, the partition block is detachably installed on the guiding plate; by removing some of the partition blocks, sorting compartments with different widths can be obtained in the three-dimensional classification and receiving device of the sorting machine, so that goods with large size differences can be sorted on the same sorting machine. Description of the Drawings
[0024] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0025] Figure 2 is a schematic diagram of the structure of the mounting rack in the present utility model;
[0026] Figure 3 is a schematic cross-sectional view of the grooved and perforated square tube in the present utility model;
[0027] Figure 4 is a schematic diagram of the connection between the guiding plate and the partition block in the present utility model;
[0028] Figure 5 is a schematic diagram of the structure of the partition block in the present utility model;
[0029] Figure 6 is a schematic diagram of the present utility model after removing the partition block to obtain a sorting compartment with a large width;
[0030] Reference numerals: 1, mounting rack; 1-1, bottom frame; 1-2, top frame; 1-3, first corner column; 1-4, slope adjustment column; 1-5, second corner column; 1-6, feet; 1-7, channel structure; 1-8, connection hole; 2, guiding plate; 2-1, first waist-shaped hole; 2-2, second waist-shaped hole; 2-3, installation hole group; 3, partition block; 3-1, nut; 4, support plate; 4-1, limiting rib; 5, receiving box; 6, connecting piece. Detailed Embodiments
[0031] The present utility model will be further described below in conjunction with the accompanying drawings.
[0032] As Figure 1 shown, a three-dimensional classification receiving device for a sorting machine includes a mounting frame 1 and three sorting receiving layers arranged in sequence from bottom to top on the mounting frame. The mounting frame 1 is in the shape of a rectangular parallelepiped frame structure and is formed by splicing grooved and perforated square tubes.
[0033] As Figure 2 shown, the mounting frame 1 includes a bottom frame 1-1, support columns, and a top frame 1-2. The bottom frame 1-1 and the top frame 1-2 are connected by multiple support columns. At the four corners of the bottom surface of the bottom frame 1-1, height-adjusting feet 1-6 are fixed. The structures of the bottom frame 1-1 and the top frame 1-2 are the same, and both include two width beams and two length beams that are alternately connected in sequence to form a rectangle. And a connecting beam is provided between the middle parts of the two length beams to improve the structural strength. The width beams, length beams, connecting beams, and support columns are all grooved and perforated square tubes with the same cross-section.
[0034] As Figure 3 shown, the grooved and perforated square tube is formed by bending a long strip of metal plate four times. The two side edges of the bent long strip of metal plate face each other and are spaced apart, forming a channel structure 1-7 for loading bolts or nuts 3-1 into the grooved and perforated square tube. Queues of connecting holes 1-8 are provided on different side surfaces of the grooved and perforated square tube. The queue of connecting holes 1-8 includes a plurality of connecting holes 1-8 arranged at equal intervals in sequence along the length direction of the square tube.
[0035] There are a total of six support columns. The six vertically arranged support columns are divided into two groups with three in each group. The two groups of support columns are respectively connected to the two width beams of the bottom frame 1-1. The sorting receiving layers are installed between the two groups of support columns; the channel structures 1-7 on each support column all face away from the center of the mounting frame 1, so as to facilitate loading nuts 3-1 into the support columns to fix the sorting receiving layers.
[0036] The three support columns in the same group are respectively the first corner column 1-3, the slope adjustment column 1-4, and the second corner column 1-5 arranged in sequence. The bottom ends of the first corner column 1-3 and the second corner column 1-5 and the two ends of the corresponding width beam on the bottom frame 1-1 are respectively fixed by right-angle connectors 6 and bolts. The top ends of the first corner column 1-3 and the second corner column 1-5 and the two ends of the corresponding width beam on the top frame 1-2 are respectively fixed by right-angle connectors 6 and bolts.
[0037] The first corner column 1-3 is located at the front of the three-dimensional sorting and receiving device of the sorter (i.e., the side close to the sorter main body); the second corner column 1-5 is located at the back of the three-dimensional sorting and receiving device of the sorter (i.e., the side far from the sorter main body); both ends of the slope adjustment column 1-4 are detachably connected to the connection holes 1-8 on the width beams of the bottom frame 1-1 and the top frame 1-2 respectively through connectors 6 and bolts. By selecting different connection holes 1-8, the position of the slope adjustment column 1-4 can be adjusted along the width beam.
[0038] As Figure 1 shown, the sorting and receiving layer includes a guide plate 2, a partition block 3, a support plate 4 and a receiving box 5. The guide plate 2 is inclined, and both end faces of the guide plate 2 are respectively connected to the first corner column 1-3 and the slope adjustment column 1-4 in two groups of support columns. Along the direction from the first corner column 1-3 to the slope adjustment column 1-4, the top surface of the guide plate 2 gradually decreases.
[0039] As Figure 4 shown, the end face of the guide plate 2 is provided with a first waist-shaped hole 2-1 and two second waist-shaped holes 2-2 arranged side by side. The first waist-shaped hole 2-1 and the second waist-shaped holes 2-2 are respectively located at both ends of the end face of the guide plate 2. The first waist-shaped hole 2-1 of the guide plate 2 is detachably connected to the connection hole 1-8 on the first corner column 1-3 through a connector 6 and a bolt. The second waist-shaped holes 2-2 of the guide plate 2 are detachably connected to the connection holes 1-8 on the slope adjustment column 1-4 through connectors 6 and bolts. The two second waist-shaped holes 2-2 are arranged along the thickness direction of the sorting and receiving layer and are respectively connected to two adjacent connection holes 1-8 on the slope adjustment column 1-4, so as to improve the connection stability and ensure that the guide plate 2 maintains a specific inclination angle.
[0040] The support plate 4 is horizontally arranged; the four corners of the support plate 4 are respectively detachably connected to two slope adjustment columns 1-4 and two second corner columns 1-5 through connectors 6 and bolts. The support plate 4 is arranged at intervals below the guide plate 2 to provide space in the height direction for the placement of the receiving box 5.
[0041] As Figure 4 and Figure 5 shown, a plurality of mounting hole groups 2-3 are arranged at equal intervals in sequence along the length direction of the guide plate 2 on the guide plate 2. Each mounting hole group 2-3 includes a plurality of mounting through holes. Part or all of the mounting hole groups 2-3 are detachably connected with partition blocks 3 through bolts and nuts 3-1. The partition block 3 is in a triangular pyramid structure formed by sheet metal. A plurality of nuts 3-1 matching the mounting hole groups 2-3 are press riveted and fixed inside the partition block 3. Each nut 3-1 is fixed to the corresponding mounting hole through a bolt. In the up-down direction, the width of the partition block 3 gradually increases.
[0042] A sorting slot is formed between two adjacent partition blocks 3. By removing some of the partition blocks 3, a sorting slot with a larger width can be obtained, so that some sorting slots can accommodate goods of larger sizes.
[0043] A receiving box 5 is placed on the support plate 4. Each sorting slot corresponds to a receiving box 5. The length of the receiving box 5 is set according to the width of the corresponding sorting slot to ensure that the receiving box 5 can receive the goods sliding down from the sorting slot. On one side of the top surface of the support plate 4 facing away from the guide plate 2, a limiting rib 4-1 is provided. The limiting rib 4-1 is used to limit the receiving box 5 to prevent the receiving box 5 from being pushed by the falling goods and falling off the support plate 4.
[0044] Since the mounting frame 1 in this embodiment is formed by splicing slotted perforated square pipes, and there are a large number of connection holes 1-8 on each width beam and support column; therefore, by installing the sorting and receiving layer on the connection holes 1-8 at different heights of the support column, the height of each sorting and receiving layer can be independently adjusted along the height direction to facilitate the placement of receiving boxes 5 of different heights. At the same time, as Figure 6 shown, by removing some partition blocks 3, a sorting slot with a larger width can be obtained, so that different sorting slots and receiving boxes 5 can carry goods of different sizes and types, thereby sorting goods with large size differences on the same sorting machine.
[0045] In addition, by connecting the guide plate 2 to the connection holes 1-8 at different heights on the slope adjustment column 1-4, or adjusting the position of the slope adjustment column 1-4 along the width direction of the mounting frame 1, the inclination angle of the guide plate 2 can be changed to facilitate adjusting the sliding speed of the package within a reasonable range according to the average situation of the packages to be sorted.
[0046] The three-dimensional classification and receiving device of the sorting machine provided in this embodiment is combined with a multi-layer ring sorting machine or a sorting machine with a liftable package-carrying part of a sorting trolley, so as to obtain a larger number of sorting slots in a limited space and improve the fineness of goods sorting.
Claims
1. A three-dimensional sorting and receiving device for a sorting machine, comprising a mounting frame (1), and a plurality of sorting and receiving layers arranged in sequence from bottom to top on the mounting frame; characterized in that: The mounting frame (1) comprises a bottom frame (1-1), supporting columns and a top frame (1-2); the bottom frame (1-1) and the top frame (1-2) are connected via a plurality of supporting columns; the supporting columns are provided with a row of connecting holes; The sorting and receiving layer comprises a guide plate (2), a partition block (3), a support plate (4) and a receiving material box (5); the guide plate (2) and the support plate (4) are both detachably connected to the connection holes of the supporting columns; the receiving material box (5) is arranged on the support plate (4); the guide plate (2) is arranged obliquely, and the bottom edge is higher than the support plate (4) and the receiving material box (5); The guide plate (2) is provided with a plurality of mounting positions arranged at equal intervals in sequence along the length direction of the guide plate (2); some or all of the mounting positions are detachably connected with a partition block (3); a sorting grid is formed between two adjacent partition blocks (3); and each sorting grid corresponds to a receiving material box (5).
2. A three-dimensional classification receiving device for a sorting machine according to claim 1, characterized in that: The bottom frame (1-1) and the top frame (1-2) have the same structure, both comprising two width beams and two length beams which are alternately connected in sequence to form a rectangle.
3. A three-dimensional classification receiving device for a sorting machine according to claim 2, characterized in that: The supporting columns are divided into two groups; the two groups of supporting columns are respectively connected to the two width beams of the bottom frame (1-1); the sorting and receiving layer is installed between the two groups of supporting columns; the supporting columns in the same group include a first corner column (1-3), a slope adjustment column (1-4) and a second corner column (1-5); the first corner column (1-3) and the second corner column (1-5) are connected to the corners of the bottom frame (1-1) and the top frame (1-2); the slope adjustment column (1-4) is provided with a connection hole array; the two ends of the slope adjustment column (1-4) are detachably connected to the connection holes (1-8) on the width beams of the bottom frame (1-1) and the top frame (1-2) through connecting pieces (6) and bolts.
4. A three-dimensional classification receiving device for a sorting machine according to claim 3, characterized in that: The supporting columns are made of slotted square tubes with holes; a groove structure (1-7) is provided on one side of the slotted square tube; the groove structures (1-7) on each supporting column are all oriented toward a side away from the center of the mounting frame (1); connection hole arrays are provided on different sides of the slotted square tube; the connection hole arrays include a plurality of connection holes (1-8) arranged in sequence at equal intervals along the length direction of the slotted square tube.
5. The three-dimensional classification receiving device for a sorting machine according to claim 3, characterized in that: The two end surfaces of the guide plate (2) are respectively connected to the first corner column (1-3) and the inclination adjustment column (1-4) in the two groups of supporting columns.
6. A three-dimensional classification receiving device for a sorting machine according to claim 5, characterized in that: The end surface of the guide plate (2) is provided with a first waist-shaped hole (2-1) and two second waist-shaped holes (2-2) arranged side by side; the first waist-shaped hole (2-1) and the second waist-shaped hole (2-2) are respectively located at two ends of the end surface of the guide plate (2); the first waist-shaped hole (2-1) of the guide plate (2) is detachably connected to the connection hole (1-8) on the first corner column (1-3) through a connecting piece (6) and a bolt; the two second waist-shaped holes (2-2) are arranged along the thickness direction of the sorting receiving layer, and are detachably connected to the two adjacent connection holes (1-8) on the inclination adjustment column (1-4) through a connecting piece (6) and a bolt.
7. The three-dimensional classification receiving device for a sorting machine according to claim 3, characterized in that: The four corners of the support plate (4) are detachably connected to the two inclination adjustment columns (1-4) and the two second corner columns (1-5) via connecting pieces (6) and bolts respectively.
8. The three-dimensional classification receiving device for a sorting machine according to claim 2, characterized in that: A connecting beam is arranged between the middle parts of the two length beams.
9. The three-dimensional classification receiving device for a sorting machine according to claim 1, characterized in that: A limiting convex strip (4-1) is provided on the side of the top surface of the support plate (4) facing away from the guide plate (2).
10. The three-dimensional classification receiving device for a sorting machine according to claim 1, characterized in that: A mounting hole group (2-3) is provided on the mounting position of the guide plate (2); the partition block (3) is connected to the mounting hole group (2-3) via bolts and nuts (3-1); the partition block (3) is in a triangular pyramid structure, and the width of the partition block (3) gradually increases from top to bottom.