Blocking assembly for mattress fabric rolling

Abstract

The utility model discloses a blocking assembly for rolling mattress fabric, which comprises a rack, and a conveying belt is rotatably mounted on the rack and used for conveying the mattress fabric; a rolling mechanism is mounted on the rack and is used for rolling the mattress fabric; a leveling mechanism is arranged on the rack and located on the front side of the winding mechanism and used for limiting and leveling the mattress fabric; a blocking assembly is arranged on the rack and located on the front side of the leveling mechanism and used for limiting and blocking the mattress fabric. The blocking assembly comprises third fixing frames which are fixed to the machine frame and symmetrically distributed on the two sides of the conveying belt, and second air cylinders are fixed to one sides of the third fixing frames. The problems that in the rolling process of an existing mattress fabric rolling device, the fabric is prone to wrinkling, the attractiveness of the fabric is affected, meanwhile, the position of the fabric is prone to deviation in the conveying process on a feeding belt before rolling, and the rolling quality is affected are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of mattress fabric winding, in particular to a blocking component for mattress fabric winding. Background Technique

[0002] The spinning and weaving technology of mankind has a history of thousands of years. With the continuous development of science and technology, the textile technology and equipment have also been greatly improved. For example, for the winding device of mattress fabric, many manufacturers at home and abroad have also carried out in-depth research and innovation on this device. Patent CN202670827U discloses a simple cloth winding device, including a driving motor and a cloth winding frame. The cloth winding frame is provided with a cloth winding shaft for forming a cloth tube of the cloth and a driving roller shaft for driving the circumferential movement of the cloth winding shaft by friction. The driving roller shaft is connected to the driving motor. The cloth on the cloth winding shaft is driven by friction to drive the driving roller shaft to move radially around the cloth winding shaft to form a cloth tube. The structure is simple, the operation is simple and convenient, the practicability is strong, it is suitable for both ordinary thickness fabrics and fabrics with larger thickness, effectively avoiding the cloth throwing phenomenon caused by the increase of the winding weight, saving economic costs, improving work efficiency, saving labor costs, reducing energy consumption, and being energy-saving and environment-friendly.

[0003] However, during the winding process, the fabric is prone to wrinkles, which affects the beauty of the fabric. At the same time, the position of the fabric is prone to shift during the conveying process on the feeding belt before winding, affecting the winding quality, the customer's requirements for the appearance of the finished product, and the sales volume. For this reason, we propose a blocking component for mattress fabric winding. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a blocking component for mattress fabric winding, which solves the problems that the fabric is prone to wrinkles during the winding process of the existing mattress fabric winding device, affecting the beauty of the fabric, and at the same time, the position of the fabric is prone to shift during the conveying process on the feeding belt before winding, affecting the winding quality, the customer's requirements for the appearance of the finished product, and the sales volume.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A blocking component for mattress fabric winding, including a frame, on which a conveyor belt is rotatably installed for conveying the mattress fabric;

[0006] A winding mechanism is installed on the frame for winding the mattress fabric;

[0007] A leveling mechanism is arranged on the frame and in front of the winding mechanism for limiting and leveling the mattress fabric;

[0008] A blocking component is arranged on the frame and in front of the leveling mechanism for limiting and blocking the mattress fabric;

[0009] The blocking assembly includes third fixing frames fixed on the frame and symmetrically distributed on both sides of the conveyor belt. A second cylinder is fixed on one side of the third fixing frame. A piston rod is installed at the output end of the second cylinder. A blocking plate is fixed at one end of the piston rod. A limiting rod is connected to the blocking plate and movably penetrates through the third fixing frame.

[0010] Preferably, the winding mechanism includes a first fixing frame fixed on the frame. A motor is fixed on the first fixing frame. A winding roller is installed at the output end of the motor.

[0011] Preferably, the leveling mechanism includes a second fixing frame fixed on the frame. A first cylinder is fixed on the second fixing frame. A U-shaped frame is installed at the bottom end of the first cylinder. A leveling roller is rotatably installed on the U-shaped frame.

[0012] Preferably, both ends of the leveling roller are rotatably installed on the U-shaped frame through bearings. A soft rubber layer is adhered to the surface of the leveling roller.

[0013] Preferably, the two ends inside the conveyor belt are drivingly connected with driving rollers. The driving rollers are rotatably installed on the frame through bearings. The driving rollers are installed at the output end of an external motor and are driven to rotate by the external motor. The external motor is fixed on the frame.

[0014] Preferably, the cross section of the blocking plate is triangular, thick at one end close to the winding mechanism and thin at the end far from the winding mechanism. The bottom surface of the blocking plate contacts the surface of the conveyor belt and the corners are all processed with arc transitions.

[0015] Beneficial effects

[0016] The present utility model provides a blocking assembly for winding a mattress fabric. Compared with the prior art, the following beneficial effects are achieved:

[0017] 1. For the blocking assembly for winding a mattress fabric, the mattress fabric is conveyed on the conveyor belt and wound by the winding mechanism. During the conveying process on the conveyor belt, by setting the blocking assembly, which includes a third fixing frame, a second cylinder, etc., the blocking plate can guide, limit and block the conveying of the two side edges of the mattress fabric, avoiding the position deviation of the mattress fabric during the conveying process, thereby improving the winding quality. In addition, the blocking plate can be adjusted in position by the second cylinder driving the piston rod to move, and can be adapted to the limiting and blocking use of mattress fabrics with different widths, with a wide range of applications.

[0018] 2. The blocking component for winding the mattress fabric is provided with a flattening mechanism on the front side of the winding mechanism. The flattening mechanism includes a second fixing frame, a first cylinder, etc. By driving the U-shaped frame to move down by the first cylinder, the flattening roller can press and flatten the mattress fabric on the conveyor belt. At the same time, the mattress fabric is guided and conveyed by the rotation of the flattening roller. Furthermore, the wrinkles on the surface of the mattress fabric are reduced by the flattening roller, the beauty of the fabric is improved, the quality of winding is improved, and the sales volume is increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic perspective view of the first perspective of the present utility model;

[0020] Figure 2 is a schematic perspective view of the second perspective of the present utility model;

[0021] Figure 3 is a schematic perspective view of the third perspective of the present utility model.

[0022] In the figure: 1, frame; 2, conveyor belt; 21, driving roller; 3, mattress fabric; 4, winding mechanism; 41, first fixing frame; 42, motor; 43, winding roller; 5, flattening mechanism; 51, second fixing frame; 52, first cylinder; 53, U-shaped frame; 54, flattening roller; 6, blocking component; 61, third fixing frame; 62, second cylinder; 63, piston rod; 64, blocking plate; 65, limiting rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-3 , the present utility model provides two technical solutions:

[0025] Embodiment 1:

[0026] A blocking component for winding a mattress fabric includes a frame 1, and a conveyor belt 2 is rotatably installed on the frame 1 for conveying the mattress fabric 3;

[0027] A winding mechanism 4 is installed on the frame 1 for winding the mattress fabric 3;

[0028] A flattening mechanism 5 is provided on the frame 1 and in front of the winding mechanism 4 for limiting and flattening the mattress fabric 3;

[0029] A blocking component 6 is arranged on the frame 1 and on the front side of the leveling mechanism 5 for limiting and blocking the mattress fabric 3;

[0030] The blocking component 6 includes third fixing frames 61 fixed on the frame 1 and symmetrically distributed on both sides of the conveyor belt 2. A second cylinder 62 is fixed on one side of the third fixing frame 61. A piston rod 63 is installed at the output end of the second cylinder 62. A blocking plate 64 is fixed at one end of the piston rod 63. A limiting rod 65 is connected to the blocking plate 64 and movably penetrates through the third fixing frame 61.

[0031] Embodiment 2:

[0032] The main difference from Embodiment 1 is:

[0033] A blocking component for winding a mattress fabric. The winding mechanism 4 includes a first fixing frame 41 fixed on the frame 1. A motor 42 is fixed on the first fixing frame 41. A winding roller 43 is installed at the output end of the motor 42. The motor 42 drives the winding roller 43 to rotate, and the winding roller 43 is used to wind the mattress fabric 3. The leveling mechanism 5 includes a second fixing frame 51 fixed on the frame 1. A first cylinder 52 is fixed on the second fixing frame 51. The bottom end of the first cylinder 52 is installed with a U-shaped frame 53. A leveling roller 54 is rotatably installed on the U-shaped frame 53. By driving the U-shaped frame 53 to move downwards through the first cylinder 52, the leveling roller 54 can press and level the mattress fabric 3 on the conveyor belt 2. At the same time, the leveling roller 54 rotates to guide and convey the mattress fabric 3, thereby reducing the wrinkles on the surface of the mattress fabric 3 through the leveling roller 54 and improving the beauty of the fabric. Both ends of the leveling roller 54 are rotatably installed on the U-shaped frame 53 through bearings. A soft rubber layer is adhered to the surface of the leveling roller 54 to avoid scratching the surface of the mattress fabric 3 when pressing and leveling the mattress fabric 3. The two ends of the conveyor belt 2 are internally connected by a driving roller 21. The driving roller 21 is rotatably installed on the frame 1 through a bearing. The driving roller 21 is installed at the output end of an external motor and is driven to rotate by the external motor. The external motor is fixed on the frame 1. The driving roller 21 rotates to drive the conveyor belt 2 to rotate through its transmission with the conveyor belt 2 to convey the mattress fabric 3. The cross-section of the blocking plate 64 is triangular, thick at one end close to the winding mechanism 4 and thin at the end far from the winding mechanism 4. The bottom surface of the blocking plate 64 is in contact with the surface of the conveyor belt 2, and the corners are all treated with arc transitions. The blocking plate 64 is used to guide, limit and block the conveying of both sides of the mattress fabric 3, and the arc transition treatment improves the conveying smoothness.

[0034] When the blocking component for winding the mattress fabric is in use, the mattress fabric 3 is conveyed on the conveyor belt 2 and wound by the winding mechanism 4. During the conveying process on the conveyor belt 2, by setting the blocking component 6, the blocking component 6 includes the third fixing frame 61, the second cylinder 62, etc. The blocking plate 64 can guide, limit and block the conveying of the two side edges of the mattress fabric 3, avoiding the position deviation of the mattress fabric 3 during the conveying process, thereby improving the winding quality. In addition, the blocking plate 64 can be adjusted in position by driving the piston rod 63 of the second cylinder 62, and can be adapted to the limiting and blocking use of mattress fabrics 3 with different widths, with a wide range of applications. In addition, in the present utility model, a leveling mechanism 5 is arranged on the front side of the winding mechanism 4. The leveling mechanism 5 includes the second fixing frame 51, the first cylinder 52, etc. By driving the U-shaped frame 53 to move down by the first cylinder 52, the leveling roller 54 can press and level the mattress fabric 3 on the conveyor belt 2. At the same time, by rotating the leveling roller 54, the mattress fabric 3 is guided and conveyed, thereby reducing the wrinkles on the surface of the mattress fabric 3 through the leveling roller 54, improving the aesthetics of the fabric, improving the winding quality, and increasing the sales volume.

[0035] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0036] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A barrier assembly for rolling up mattress fabric, comprising a frame (1), characterized in that: A conveyor belt (2) is rotatably installed on the frame (1) for conveying the mattress fabric (3); A winding mechanism (4) is installed on the frame (1) for winding the mattress fabric (3); A flattening mechanism (5) is arranged on the frame (1) and in front of the winding mechanism (4) for limiting and flattening the mattress fabric (3); A blocking assembly (6) is arranged on the frame (1) and in front of the flattening mechanism (5) for limiting and blocking the mattress fabric (3); The blocking assembly (6) includes third fixing frames (61) fixed on the frame (1) and symmetrically distributed on both sides of the conveyor belt (2). A second cylinder (62) is fixed on one side of the third fixing frame (61). A piston rod (63) is installed at the output end of the second cylinder (62). A blocking plate (64) is fixed at one end of the piston rod (63). A limiting rod (65) is connected to the blocking plate (64) and movably penetrates through the third fixing frame (61).

2. A barrier assembly for rolling up mattress fabric according to claim 1, characterized in that: The winding mechanism (4) includes a first fixing frame (41) fixed on the frame (1). A motor (42) is fixed on the first fixing frame (41). A winding roller (43) is installed at the output end of the motor (42).

3. The barrier assembly for rolling up mattress fabric according to claim 1, characterized in that: The flattening mechanism (5) includes a second fixing frame (51) fixed on the frame (1). A first cylinder (52) is fixed on the second fixing frame (51). A C-shaped frame (53) is installed at the bottom end of the first cylinder (52). A flattening roller (54) is rotatably installed on the C-shaped frame (53).

4. A barrier assembly for rolling up mattress fabric according to claim 3, characterized in that: Both ends of the flattening roller (54) are rotatably installed on the C-shaped frame (53) through bearings. A soft rubber layer is adhered to the surface of the flattening roller (54).

5. The barrier assembly for rolling up mattress fabric according to claim 1, characterized in that: Both ends of the conveyor belt (2) are internally connected to a driving roller (21). The driving roller (21) is rotatably installed on the frame (1) through a bearing. The driving roller (21) is installed at the output end of an external motor and is driven to rotate by the external motor. The external motor is fixed on the frame (1).

6. The barrier assembly for rolling up mattress fabric according to claim 1, characterized in that: The cross section of the blocking plate (64) is triangular, thick at the end close to the winding mechanism (4) and thin at the end far from the winding mechanism (4). The bottom surface of the blocking plate (64) is in contact with the surface of the conveyor belt (2), and the corners are all treated with arc transitions.

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